• ASTM D 2633 : 2013 : REV A

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Standard Test Methods for Thermoplastic Insulations and Jackets for Wire and Cable

    Available format(s):  Hardcopy, PDF

    Superseded date:  19-11-2020

    Language(s):  English

    Published date:  21-07-2016

    Publisher:  American Society for Testing and Materials

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    1.1These test methods cover procedures for the testing of thermoplastic insulations and jackets used on insulated wire and cable. To determine the test to be made on the particular insulation or jacket compound, refer to the product specification for that type. These test methods do not apply to the class of products known as flexible cords. The electrical tests on insulation and water-absorption tests do not apply to the class of products having a separator between the conductor and the insulation.

    1.2These test methods pertain to insulation or jacket material for electrical wires and cables. In many instances the insulation or jacket material cannot be tested unless it has been formed around a conductor or cable. Therefore, tests are done on insulated or jacketed wire or cable in these test methods solely to determine the relevant property of the insulation or jacket material and not to test the conductor or completed cable.

    1.3Whenever two sets of values are presented, in different units, the values in the first set are the standard, while those in parentheses are for information only.

    1.4This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific hazards see Sections 4 and 63.

    1.5The procedures appear in the following sections:

    Procedure

    Sections

    Cold Bend Test

    75 to 77

    Dielectric Strength Retention Test

    45 to 51

    Electrical Tests of Insulation

    17 to 29

    Heat Distortion Test

    74

    Heat Shock Test

    73

    Insulation Resistance Test

    30 to 37

    Partial-Discharge Extinction Level Test

    38 to 44

    Physical Tests of Insulation and Jackets

    5 to 16

    Surface Resistivity Test

    64 to 67

    Thermal Tests

    72 to 77

    Track Resistance Test

    78 to 81

    U-Bend Discharge Test

    68 to 71

    Vertical Flame Test

    63

    Water Absorption Tests, Accelerated

    52 to 62


    General Product Information - (Show below) - (Hide below)

    Committee D 09
    Document Type Test Method
    Publisher American Society for Testing and Materials
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    ASTM D 4566 : 2014 Standard Test Methods for Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable
    ASTM D 1047 : 2016 Standard Specification for Poly(Vinyl Chloride) Jacket for Wire and Cable
    ASTM D 4568 : 2013 Standard Test Methods for Evaluating Compatibility Between Cable Filling and Flooding Compounds And Polyolefin Wire and Cable Materials
    ASTM D 2308 : 2007 : R2013 Standard Specification for Thermoplastic Polyethylene Jacket for Electrical Wire and Cable
    ASTM D 4245 : 2008 : R2013 Standard Specification for Ozone-Resistant Thermoplastic Elastomer Insulation For Wire and Cable, 90°C Dry/75°C Wet Operation
    ASTM D 1248 : 2016 Standard Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable
    ASTM D 4565 : 2015 Standard Test Methods for Physical and Environmental Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable
    ASTM D 4246 : 2014 Standard Specification for Ozone-Resistant Thermoplastic Elastomer Insulation For Wire and Cable, 90°C Operation
    ASTM D 3554 : 2007 : R2018 Standard Specification for Track-Resistant Black Thermoplastic High-Density Polyethylene Insulation for Wire and Cable, 75 °C Operation
    ASTM D 6096 : 2011 : R2016 Standard Specification for Poly(Vinyl Chloride) Insulation for Wire and Cable, 90°C Operation
    ASTM D 4363 : 2017 Standard Specification for Thermoplastic Chlorinated Polyethylene (CM) Jacket for Wire and Cable
    ASTM D 2219 : 2017 Standard Specification for Poly(Vinyl Chloride) Insulation for Wire and Cable, 60°C Operation
    ASTM D 1351 : 2014 Standard Specification for Thermoplastic Polyethylene Insulation for Electrical Wire and Cable
    ASTM D 2220 : 2017 Standard Specification for Poly(Vinyl Chloride) Insulation for Wire and Cable, 75°C Operation

    Standards Referencing This Book - (Show below) - (Hide below)

    ASTM D 5423 : 1993 : R2005 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation (Withdrawn 2014)
    ASTM D 1248 : 2002 Standard Specification for Polyethylene Plastics Extrusion Materials For Wire and Cable
    ASTM D 1248 : 1984 : R1989 : EDT 1 Standard Specification for Polyethylene Plastics Molding and Extrusion Materials
    ASTM D 3755 : 2020 Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials Under Direct-Voltage Stress
    ASTM D 5025 : 2012 Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 2132 : 2012 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 5207 : 2014 Standard Practice for Confirmation of 20–mm (50–W) and 125–mm (500–W) Test Flames for Small-Scale Burning Tests on Plastic Materials
    ASTM D 1248 : 2012 Standard Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable
    ASTM D 1711 : 2002 Standard Terminology Relating to Electrical Insulation
    ASTM D 5207 : 2009 Standard Practice for Confirmation of 20-mm (50-W) and 125-mm (500-W) Test Flames for Small-Scale Burning Tests on Plastic Materials
    ASTM D 5025 : 2005 Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 1248 : 2016 Standard Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable
    ASTM D 1711 : 2011 Standard Terminology Relating to Electrical Insulation
    ASTM D 1711 : 2011 : REV A Standard Terminology Relating to Electrical Insulation
    ASTM D 1711 : 2013 Standard Terminology Relating to Electrical Insulation
    ASTM D 5207 : 1998 Standard Practice for Calibration of 20 and 125 mm Test Flames for Small-Scale Burning Tests on Plastic Materials
    ASTM D 5025 : 2020 : REV A Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 5025 : 2012 : EDT 1 Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 1711 : 1999 Standard Terminology Relating to Electrical Insulation
    ASTM D 5025 : 2020 Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 1248 : 2004 Standard Specification for Polyethylene Plastics Extrusion Materials For Wire and Cable
    ASTM D 3755 : 1997 Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials Under Direct-Voltage Stress
    ASTM D 1711 : 2014 : REV A Standard Terminology Relating to Electrical Insulation
    ASTM D 5025 : 1999 Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 5207 : 2003 Standard Practice for Confirmation of 20-mm (50-W) and 125-mm (500-W) Test Flames for Small-Scale Burning Tests on Plastic Materials
    ASTM D 1711 : 2015 Standard Terminology Relating to Electrical Insulation
    ASTM D 1711 : 2014 Standard Terminology Relating to Electrical Insulation
    ASTM D 5025 : 2011 Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials
    ASTM D 2132 : 2019 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 2132 : 2003 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 3755 : 2014 Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials Under Direct-Voltage Stress
    ASTM D 1711 : 2020 Standard Terminology Relating to Electrical Insulation
    ASTM D 1711 : 2008 Standard Terminology Relating to Electrical Insulation
    ASTM D 2132 : 2011 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 2132 : 2012 : R2018 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 2132 : 1998 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 5423 : 1993 : R1999 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
    ASTM D 5423 : 2014 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
    ASTM D 1248 : 2000 : REV A Standard Specification for Polyethylene Plastics Extrusion Materials For Wire and Cable
    ASTM D 1248 : 2005 Standard Specification for Polyethylene Plastics Extrusion Materials For Wire and Cable
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