• ASTM D 2633 : 2021

    Current The latest, up-to-date edition.

    Standard Test Methods for Thermoplastic Insulations and Jackets for Wire and Cable

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  19-02-2021

    Publisher:  American Society for Testing and Materials

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    1.1These test methods cover procedures for the testing of thermoplastic insulations and jackets used on insulated wire and cable. To determine the test to be made on the particular insulation or jacket compound, refer to the product specification for that type. These test methods do not apply to the class of products known as flexible cords. The electrical tests on insulation and water-absorption tests do not apply to the class of products having a separator between the conductor and the insulation.

    1.2These test methods pertain to insulation or jacket material for electrical wires and cables. In many instances the insulation or jacket material cannot be tested unless it has been formed around a conductor or cable. Therefore, tests are done on insulated or jacketed wire or cable in these test methods solely to determine the relevant property of the insulation or jacket material and not to test the conductor or completed cable.

    1.3Whenever two sets of values are stated, in different units, the values in the first set are regarded as standard, while the values in parentheses are provided for information only and are not considered standard.

    1.4This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazards see Section 4 and for fire test safety caveats see Test Method D8354.

    1.5These test methods appear in the following sections:

    Test Method

    Section(s)

    Cold Bend Test

    75 to 77

    Dielectric Strength Retention Test

    45 to 51

    Electrical Tests of Insulation

    17 to 29

    Heat Distortion Test

    74

    Heat Shock Test

    73

    Insulation Resistance Test

    30 to 37

    Test Method

    Section(s)

    Partial-discharge Extinction Level Test

    38 to 44

    Physical Tests of Insulation and Jackets

    5 to 16

    Flammability

    63
    (Test Method D8354)

    Surface Resistivity Test

    64 to 67

    Thermal Tests

    72 to 77

    Track Resistance Test

    78 to 81

    U-bend Discharge Test

    68 to 71

    Vertical Flame Test

    63

    Water Absorption Tests, Accelerated

    52 to 62

    1.6This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

    General Product Information - (Show below) - (Hide below)

    Committee D 09
    Document Type Test Method
    Publisher American Society for Testing and Materials
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    ASTM D 4568 : 2013 : R2020 Standard Test Methods for Evaluating Compatibility Between Cable Filling and Flooding Compounds and Polyolefin Wire and Cable Materials
    ASTM D 1351 : 2020 Standard Specification for Thermoplastic Polyethylene Insulation for Electrical Wire and Cable
    ASTM D 4565 : 2020 Standard Test Methods for Physical and Environmental Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable
    ASTM D 2308 : 2007 : R2020 : EDT 1 Standard Specification for Thermoplastic Polyethylene Jacket for Electrical Wire and Cable
    ASTM D 1248 : 2016 Standard Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable
    ASTM D 6096 : 2021 Standard Specification for Poly(Vinyl Chloride) Insulation for Wire and Cable, 90°C Operation
    ASTM F 855 : 2020 Standard Specifications for Temporary Protective Grounds to Be Used on De-energized Electric Power Lines and Equipment
    ASTM D 4246 : 2014 : R2020 Standard Specification for Ozone-Resistant Thermoplastic Elastomer Insulation for Wire and Cable, 90°C Operation
    ASTM D 1047 : 2016 Standard Specification for Poly(Vinyl Chloride) Jacket for Wire and Cable
    ASTM D 2220 : 2021 Standard Specification for Poly(Vinyl Chloride) Insulation for Wire and Cable, 75 °C Operation
    ASTM D 4566 : 2020 Standard Test Methods for Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable
    ASTM D 3554 : 2020 : EDT 1 Standard Specification for Track-Resistant Thermoplastic High-Density Polyethylene Insulation for Wire and Cable, 75 °C Operation
    ASTM D 2219 : 2021 Standard Specification for Poly(Vinyl Chloride) Insulation for Wire and Cable, 60 °C Operation
    ASTM D 4363 : 2017 Standard Specification for Thermoplastic Chlorinated Polyethylene (CM) Jacket for Wire and Cable
    ASTM D 8354 : 2020 Standard Test Method for Flammability of Electrical Insulating Materials Used for Sleeving or Tubing

    Standards Referencing This Book - (Show below) - (Hide below)

    ASTM D 471 : 2016 : REV A Standard Test Method for Rubber Property—Effect of Liquids
    ASTM D 150 : 2022 Standard Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
    ASTM E 29 : 2013 : R2019 Standard Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
    ASTM D 2132 : 2023 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 5423 : 2022 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
    ASTM D 257 : 2014 Standard Test Methods for DC Resistance or Conductance of Insulating Materials
    ASTM D 471 : 2016 : REV A : R2021 Standard Test Method for Rubber Property—Effect of Liquids
    ASTM D 5423 : 2023 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
    ASTM D 374/D374M : 2016 Standard Test Methods for Thickness of Solid Electrical Insulation
    ASTM D 8354 : 2020 Standard Test Method for Flammability of Electrical Insulating Materials Used for Sleeving or Tubing
    ASTM D 638 : 2014 Standard Test Method for Tensile Properties of Plastics
    ASTM D 8354 : 2021 Standard Test Method for Flammability of Electrical Insulating Materials Intended for Wires or Cables When Burning in a Vertical Configuration
    ASTM D 1711 : 2024 Standard Terminology Relating to Electrical Insulation
    ASTM D 2132 : 2019 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 1711 : 2022 Standard Terminology Relating to Electrical Insulation
    ASTM D 1711 : 2020 Standard Terminology Relating to Electrical Insulation
    ASTM D 150 : 2018 Standard Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
    ASTM D 2132 : 1998 Standard Test Method for Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
    ASTM D 257 : 2014 : R2021 : EDT 1 Standard Test Methods for DC Resistance or Conductance of Insulating Materials
    ASTM D 374/D374M : 2023 Standard Test Methods for Thickness of Solid Electrical Insulation
    ASTM D 5423 : 2014 Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
    ASTM D 638 : 2022 Standard Test Method for Tensile Properties of Plastics
    ASTM E 29 : 2022 Standard Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
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