ASTM D 3276 : 2021
Current
The latest, up-to-date edition.
Standard Guide for Painting Inspectors (Metal Substrates)
Hardcopy , PDF
English
07-12-2021
Important note : Users cannot be edited or removed once added to your Multi user PDF.| Committee |
D 01
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| DocumentType |
Guide
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| Pages |
14
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| PublisherName |
American Society for Testing and Materials
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| Status |
Current
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| Supersedes |
1.1This guide is intended as an information aid to painting inspectors in carrying out their task efficiently. It includes the key elements of surface preparation, coatings application, and final approval for both field and shop work. The items should be selected that are pertinent to the specification of a particular job.
Note 1:For additional helpful information, refer to the following documents:
Manual of Coating Work for Light-Water Nuclear Power Plant Primary Containment and Other Safety-Related Facilities 2
New Concepts for Coating Protection of Steel Structures3
D16 Terminology for Paint, Related Coatings, Materials, and Applications4
D4538 Terminology Relating to Protective Coatings and Lining Work for Power Generation Facilities4
Steel Structures Painting Manual Vol 1 Good Painting Practice5
Steel Structures Painting Manual Vol 2 Systems and Specifications5
Manufacturers Specifications and Instructions (made available to the inspector for reference to special requirements for proper application)
Safety Data Sheets (needed to ensure that personnel take necessary precautions in handling hazardous materials). Available from Materials manufacturer.
1.2Certain industries or owners may require certified inspection personnel. See Guide D4537 for establishing procedures to certify inspectors for coatings work in nuclear facilities.
1.3The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4This guide is arranged in the following order:
| Section | |
| Referenced Documents | 2 |
| ASTM Standards | 2.1 |
| OSHA Standards | 2.2 |
| Steel Structures Painting Council Publications | 2.3 |
| International Standards Organization (ISO) | 2.4 |
| ASTM Adjuncts | 2.6 |
| Significance and Use | 3 |
| Preparation for Inspection | 4 |
| Surface Preparation Methods and Requirements | 5 |
| Surface Preparation | 5.1 |
| Pictorial Standard D2200 | 5.1.1 |
| Factors Affecting Coating Performance | 5.2 |
| Cleanliness | 5.2.1 |
| Mill Scale | 5.2.2 |
| Surface Profile | 5.2.3 |
| Sharp Edges | 5.2.4 |
| Cleaning Procedures | 5.3 |
| Chemical Cleaning | 5.3.1 |
| Solvent Vapor Cleaning | 5.3.1.1 |
| Hand Tool Cleaning | 5.3.2 |
| Power Tool Cleaning | 5.3.3 |
| Power Tool Cleaning to Bare Metal | 5.3.4 |
| Commercial Grade Power Tool Cleaning | 5.3.4.4 |
| Blast Cleaning | 5.3.5 |
| Pressurized Water Cleaning | 5.3.6 |
| Cleaning and Preparation of Various Surfaces | 5.4 |
| Steel Surfaces | 5.4.1 |
| Galvanized Surfaces | 5.4.2 |
| Aluminum Surfaces | 5.4.3 |
| Precautions in Preparing Unpainted and Previously | |
| Painted Surfaces | 5.4.4 |
| Inspection of Surfaces Prior to Field Painting | 5.5 |
| New Construction | 5.5.1 |
| Maintenance Repainting | 5.5.2 |
| Coating Storage and Handling | 6 |
| Storage of Coating and Thinner | 6.1 |
| Mixing of Coatings | 6.2 |
| Thinning | 6.3 |
| Initial Samples | 6.3.1 |
| Thinning of Coating | 6.3.2 |
| Sampling of Thinned Coating | 6.3.3 |
| Heating of Coating | 6.4 |
| Weather Considerations | 7 |
| Drying | 7.1 |
| Low Temperature | 7.2 |
| High Temperature | 7.3 |
| Moisture | 7.4 |
| Wind | 7.5 |
| Coating Application | 8 |
| Residual Contaminants | 8.1 |
| Quality Assurance | 8.2 |
| Film Defects | 8.2.1 |
| Brush Application | 8.3 |
| Spray Application | 8.4 |
| Roller Application | 8.5 |
| Miscellaneous Methods | 8.6 |
| Rate of Application | 8.7 |
| Additional Considerations | 9 |
| Ventilation | 9.1 |
| Shopcoat Repair | 9.2 |
| Painting Schedule | 9.3 |
| Film Integrity | 9.4 |
| Recoat Time | 9.5 |
| Coating System Failure | 9.6 |
| Inspection Equipment | 10 |
| General | 10.1 |
| Surface Profile Gages | 10.1.1 |
| Adhesion of Existing Coating | 10.1.2 |
| Portable Pull-Off Adhesion Testers | 10.1.3 |
| Field Inspection Equipment | 10.2 |
| Drying and Curing Times | 10.2.1 |
| Thermometers | 10.2.1.1 |
| Relative Humidity and Dew Point | 10.2.1.2 |
| Wet-Film Thickness Gages | 10.2.2 |
| Interchemical Gage | 10.2.2.1 |
| Notched Gage | 10.2.2.2 |
| Dry-Film Thickness Gages | 10.2.3 |
| Nondestructive Film Thickness Gages | 10.2.3.1 |
| Magnetic-Type Gages | 10.2.3.2 |
| Current-Type Gages | 10.2.3.3 |
| Destructive Thickness Gage | 10.2.3.4 |
| Holiday Detectors | 10.2.4 |
| Comparison of Surface Preparation | |
| Specifications | Table 1 |
| Comparison of Water Jetting Standards | Table 2 |
| Inspection Checklist | Appendix X1 |
1.5This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
| ASTM D 6577 : 2015 : R2019 | Standard Guide for Testing Industrial Protective Coatings |
| ASTM D 5498 : 2012 : REV A : R2018 | Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities |
| ASTM F 941 : 1999 : R2019 | Standard Practice for Inspection of Marine Surface Preparation and Coating Application |
| NACE SP0398:2023 | Recommendations for Training and Qualifying Personnel as Rail Car Coating and Lining Inspectors |
| ASTM D 3363 : 2022 | Standard Test Method for Film Hardness by Pencil Test |
| ASTM D 4138 : 2007 : REV A : R2022 | Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means |
| ASTM D 6386 : 2022 | Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting |
| ASTM D 5162 : 2024 | Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates |
| ASTM D 5162 : 2021 | Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic Substrates |
| ASTM D 7091 : 2022 | Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals |
| ASTM E 337 : 2015 : R2023 | Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures) |
| ASTM E 337 : 2015 | Standard Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures) |
| ASTM D 6386 : 2016 : REV A | Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting |
| ASTM D 3363 : 2020 | Standard Test Method for Film Hardness by Pencil Test |
| ASTM D 4285 : 1983 : R2018 | Standard Test Method for Indicating Oil or Water in Compressed Air |
| ASTM D 16 : 2019 | Standard Terminology for Paint, Related Coatings, Materials, and Applications |
| ASTM D 5402 : 2019 | Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs |
| ASTM D 3359 : 2022 | Standard Test Methods for Rating Adhesion by Tape Test |
| ASTM D 4541 : 2017 | Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers |
| ASTM D 4541 : 2022 | Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers |
| ASTM D 4285 : 2024 | Standard Practice for Indicating Oil or Water in Compressed Air |
| ASTM D 4212 : 2016 : R2023 | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
| ASTM D 16 : 2024 | Standard Terminology for Paint, Related Coatings, Materials, and Applications |
| ASTM D 4752 : 2020 | Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub |
| ASTM D 7091 : 2021 | Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals |
| ASTM D 6677 : 2018 | Standard Test Method for Evaluating Adhesion by Knife |
| ASTM D 5402 : 2019 : R2024 | Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs |
| ASTM D 4752 : 2020 : R2024 | Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub |
| ASTM D 6677 : 2018 : R2022 | Standard Test Method for Evaluating Adhesion by Knife |
| ASTM D 3359 : 2023 | Standard Test Methods for Rating Adhesion by Tape Test |
| ASTM D 4138 : 2007 : REV A : R2017 | Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means |
| ASTM D 3359 : 2017 | Standard Test Methods for Rating Adhesion by Tape Test |
| ASTM D 16 : 2023 | Standard Terminology for Paint, Related Coatings, Materials, and Applications |
| ASTM D 4212 : 2016 | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
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