• ASTM D 4138 : 2007 : REV A : R2017

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

    Available format(s):  Hardcopy, PDF

    Superseded date:  07-07-2022

    Language(s):  English

    Published date:  12-12-2017

    Publisher:  American Society for Testing and Materials

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    Abstract - (Show below) - (Hide below)

    CONTAINED IN VOL. 06.01, 2018 Describes the measurement of dry film thickness of coating films by microscopic observation of precision angular cuts in the coating film.

    Scope - (Show below) - (Hide below)

    1.1This practice describes the measurement of dry film thickness of coating films by microscopic observation of precision angular cuts in the coating film. Use of these procedures may require repair of the coating film. This practice is intended to supplement the manufacturers' instructions for the manual operation of the gages and is not intended to replace them. It includes definitions of key terms, reference documents, the significance and use of the practice, and the advantages and limitations of the instruments.

    1.2Three procedures are provided for measuring dry film thickness of protective coating systems:

    1.2.1Procedure A—Using groove cutting instruments.

    1.2.2Procedure B—Using grinding instruments.

    1.2.3Procedure C—Using drill bit instruments.

    1.3These procedures are not applicable for soft or ductile substrates that may deform under the test gage cutting tip. The substrate should be sufficiently rigid to prevent deformation of the coating during the cutting process. The surface may be flat or moderately curved. Pipes as small as 25 mm (1 in.) in diameter may be measured in the axial direction.

    1.4Individual coats in a multicoat system where there is a discernible visual difference between coats or the overall thickness of a coating system can be measured by these procedures.

    1.5The range of thickness measurement is typically 2 to 2000 microns (0.1 to 80 mils) and depends upon the cutting angle of the blade.

    1.6The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.

    1.7This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

    1.8This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

    General Product Information - (Show below) - (Hide below)

    Committee D 01
    Document Type Standard Practice
    Product Note Reconfirmed 2017
    Publisher American Society for Testing and Materials
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    ASTM D 7378 : 2016 Standard Practice for Measurement of Thickness of Applied Coating Powders to Predict Cured Thickness
    ASTM D 5402 : 2019 Standard Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent Rubs
    ASTM D 6677 : 2018 Standard Test Method for Evaluating Adhesion by Knife
    ASTM D 6943 : 2015 Standard Practice for Immersion Testing of Industrial Protective Coatings and Linings
    ASTM D 2134 : 1993 : R2012 Standard Test Method for Determining the Hardness of Organic Coatings with a Sward-Type Hardness Rocker
    ASTM D 5498 : 2012 : REV A : R2018 Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities
    ASTM D 4752 : 2010 : R2015 Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
    ASTM D 6577 : 2015 Standard Guide for Testing Industrial Protective Coatings
    ASTM D 5702 : 2018 Standard Practice for Field Sampling of Coating Films for Analysis for Heavy Metals
    ASTM D 3276 : 2015 : EDT 1 Standard Guide for Painting Inspectors (Metal Substrates)
    ASTM D 6132 : 2013 : R2017 Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Coating Thickness Gage
    ASTM D 3794 : 2018 Standard Guide for Testing Coil Coatings
    ASTM D 6237 : 2009 : R2015 Standard Guide for Painting Inspectors (Concrete and Masonry Substrates)
    ASTM A 1003/A1003M : 2015 Standard Specification for Steel Sheet, Carbon, Metallic- and Nonmetallic-Coated for Cold-Formed Framing Members
    ASTM D 6137 : 1997 : R2018 Standard Test Method for Sulfuric Acid Resistance of Polymer Linings for Flue Gas Desulfurization Systems
    ASTM D 6132 : 2013 : R2022 Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Coating Thickness Gage
    ASTM D 3276 : 2021 Standard Guide for Painting Inspectors (Metal Substrates)
    ASTM D 2134 : 2019 Standard Test Method for Determining the Hardness of Organic Coatings with a Sward-Type Hardness Rocker
    ASTM D 6237 : 2019 Standard Guide for Painting Inspectors (Concrete and Masonry Substrates)
    ASTM D 6943 : 2015(R2019) Standard Practice for Immersion Testing of Industrial Protective Coatings and Linings
    ASTM D 4752 : 2020 Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
    ASTM D 5064 : 2016 : REV A : R2021 Standard Practice for Conducting a Patch Test to Assess Coating Compatibility
    ASTM D 6577 : 2015 : R2019 Standard Guide for Testing Industrial Protective Coatings
    ASTM D 7893 : 2013 : R2018 Standard Guide for Corrosion Test Panel Preparation, Testing, and Rating of Coil-Coated Building Products
    ASTM D 5064 : 2016 : REV A Standard Practice for Conducting a Patch Test to Assess Coating Compatibility

    Standards Referencing This Book - (Show below) - (Hide below)

    ASTM D 1005 : 1995 : R2020 Standard Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers
    ASTM D 823 : 1995 Standard Practices for Producing Films of Uniform Thickness of Paint, Varnish, and Related Products on Test Panels
    ASTM D 7091 : 2022 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 1005 : 1995 : R2001 Standard Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers
    ASTM D 7091 : 2020 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 1005 : 1995 : R2013 Standard Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers
    ASTM D 7091 : 2013 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 7091 : 2013 : REDLINE Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 823 : 2018 Standard Practices for Producing Films of Uniform Thickness of Paint, Coatings and Related Products on Test Panels
    ASTM D 7091 : 2021 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 7091 : 2012 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 7091 : 2005 Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
    ASTM D 1005 : 1995 : R2007 Standard Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers
    ASTM D 823 : 2018 : R2022 Standard Practices for Producing Films of Uniform Thickness of Paint, Coatings and Related Products on Test Panels
    ASTM D 1005 : 1995 Standard Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers
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