• AWS A5.1 : 91(R1999)

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    SPECIFICATION FOR CARBON STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING

    Available format(s): 

    Superseded date:  23-07-2013

    Language(s): 

    Published date:  12-01-2013

    Publisher:  American Welding Society

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    Table of Contents - (Show below) - (Hide below)

    Personnel
    Foreword
    1 Scope
    Part A - General requirements
    2 Classification
    3 Acceptance
    4 Certification
    5 Units of measure and rounding-off procedure
    Part B - Tests, procedures, and requirements
    6 Summary of tests
    7 Retest
    8 Weld test assemblies
    9 Chemical analysis
    10 Radiographic test
    11 Tension test
    12 Bend test
    13 Impact test
    14 Fillet weld test
    15 Moisture test
    16 Absorbed moisture test
    17 Diffusible hydrogen test
    Part C - Manufacture, identification, and packaging
    18 Method of manufacture
    19 Standard sizes and lengths
    20 Core wire and covering
    21 Exposed core
    22 Electrode identification
    23 Packaging
    24 Marking of packages
    Appendix - Guide to AWS specification for carbon steel
               electrodes for shielded metal arc welding
    A1 Introduction
    A2 Classification system
    A3 Acceptance
    A4 Certification
    A5 Ventilation during welding
    A6 Welding considerations
    A7 Description and intended use of electrodes
    A8 Modification of moisture test apparatus
    A9 Special tests
    A10 Discontinued classifications
    AWS filler metal related documents
    Tables
    1 Electrode classification
    2 Tension test requirements
    3 Charpy V-notch impact requirements
    4 Required tests
    5 Base metal for test assemblies
    6 Requirements for preparation of fillet weld test
         assemblies
    7 Chemical composition requirements for weld metal
    8 Radiographic soundness requirements
    9 Dimensional requirements for fillet weld usability
         test specimens
    10 Moisture content limits in electrode coverings
    11 Diffusible hydrogen limits for weld metal
    12 Standard sizes and lengths
    A1 Canadian electrode classifications similar to AWS
         classifications
    A2 Typical storage and drying conditions for covered
         arc welding electrodes
    A3 Typical amperage ranges
    A4 Discontinued electrode classifications
    Figures
    1 Pad for chemical analysis of undiluted weld metal
    2 Groove weld test assembly for mechanical properties
         and soundness except for E6022 and E7018M
         electrodes
    3 Fillet weld test assembly
    4 Test assembly for transverse tension and
         longitudinal guided bend tests for welds made with
         E6022 electrodes
    5 Groove weld test assembly for mechanical properties
         and soundness of weld metal made with E7018M
         electrode
    6 Welding positions for fillet weld test assemblies
    7 Radiographic acceptance standards for rounded
         indications (grades 1 and 2)
    8 All-weld-metal tension test specimen dimensions
    9 Transverse tension test specimen (E6022)
    10 Longitudinal guided-bend test specimen (E6022)
    11 Bend test jigs
    12 Charpy V-notch impact test specimen
    13 Dimensions of fillet welds
    14 Alternative methods of facilitating fracture of the
         fillet weld
    15 Schematic of train for moisture determinations
    16 Order of electrode mandatory and optional
         supplemental designators

    Abstract - (Show below) - (Hide below)

    91 VERSION CONTAINED IN ASME PV CODE 2C AS SFA-5.1 Sets forth requirements for the classification of such electrodes for shielded metal arc welding. Coverage includes classification, acceptance, weld test assemblies, chemical analysis, radiographic test, tension test, bend test, impact test, fillet weld test, moisture test, absorbed moisture test, diffusible hydrogen test, method of manufacture, exposed core, packaging, electrode identification, packaging, and marking of packages. Also gives detailed appendices.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes QPL QQ E 450. (07/2004)
    Document Type Standard
    Publisher American Welding Society
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    ASTM F 1145 : 2005 : R2011 Standard Specification for Turnbuckles, Swaged, Welded, Forged
    MIL-K-52338 Revision B:1991 KEEPER ASSEMBLY, CABLEWAY, MEDIUM
    MIL C 14522 : D COMPONENTS, PREFABRICATED STRONG ROOM, PORTABLE: FOR SMALL ARMS AND EQUIPMENT
    API 12D CHINESE : 2008 SPECIFICATION FOR FIELD WELDED TANKS FOR STORAGE OF PRODUCTION LIQUIDS
    MIL-B-12745 Revision A:1973 BRIDGE ERECTION SET, FIXED BRIDGE, BASIC SET, FOR BRIDGES, STEEL, RAILWAY
    MIL-T-12173 Revision D:1992 TRAVELLER, BICYCLE
    MIL-S-52300 Revision D:1991 SHOE ASSEMBLY, TRESTLE
    MIL-STD-1689 Revision A:1990 FABRICATION, WELDING AND INSPECTION OF SHIPS STRUCTURE
    MIL-H-52297 Revision D:1988 HOLDFAST ASSEMBLY: BAR TYPE
    MIL-L-11647 Revision E:1991 LEVER, BALK DEPRESSING, CLAW BAR TYPE
    MIL-L-53106 Base Document:1990 LAUNCHER, BRIDGE, LIGHT ASSAULT TOWED
    MIL A 23798 : C AIR CONDITIONER, FAN-COIL ASSEMBLY
    AWS D10.12M/D10.12:2000 GUIDE FOR WELDING MILD STEEL PIPE
    MIL STD 248 : D WELDING AND BRAZING PROCEDURE AND PERFORMANCE QUALIFICATION
    MIL-T-52369 Revision B:1991 TOWER ASSEMBLY, CABLEWAY, MEDIUM
    MIL-B-52467 Revision C:1981 BAR, CARRYING LIGHT TACTICAL BRIDGE
    MIL-T-12442 Revision D:1992 TOWER, CABLE ANCHOR
    MIL-P-52258 Revision C:1992 PICKETS, STEEL
    MIL-B-52118 Revision E:1991 BALK DECK
    MIL-B-13164 Revision A:1973 BRIDGE, FIXED, STEEL, HIGHWAY, SEMIPERMANENT, 90-FOOT TRUSS SPAN
    CSA Z662.1 : 2013 COMMENTARY ON CSA Z662-07, OIL AND GAS PIPELINE SYSTEMS
    AWS D14.1/D14.1M:2005 SPECIFICATION FOR WELDING OF INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT
    AWS D17.1 : 2001 SPECIFICATION FOR FUSION WELDING FOR AEROSPACE APPLICATIONS
    AWS GWF : 1998 GUIDE FOR SETTING UP A WELDER TRAINING FACILITY
    AWS F1.3M : 2006 A SAMPLING STRATEGY GUIDE FOR EVALUATING CONTAMINANTS IN THE WELDING ENVIRONMENT
    AISC 350 : 99 ERRATA 2001 LOAD AND RESISTANCE FACTOR DESIGN SPECIFICATION FOR STRUCTURAL STEEL BUILDINGS
    ASTM F 1145 : 2005 Standard Specification for Turnbuckles, Swaged, Welded, Forged
    MIL-E-52715 Revision C:1992 ERECTION AND MAINTENANCE EQUIPMENT FOR CABLE REINFORCEMENT SET FOR PANEL BRIDGE M-2 (BAILEY TYPE)
    MIL-W-47091 Revision A:1992 WELDING, ARC AND GAS, FOR FABRICATING GROUND EQUIPMENT FOR ROCKETS AND GUIDED MISSILES
    AWS A5.01 : 93(R1999) FILLER METAL PROCUREMENT GUIDELINES
    MIL A 24775 : 0 AIR CONDITIONING FAN COIL UNITS, HORIZONTAL AND VERTICAL TYPES, NAVAL SHIPBOARD
    MIL-B-52734 Revision C:1991 BRIDGE FLOATING RIBBON INTERIOR BAY AND RAMP BAY
    MIL-A-52679 Revision B:1983 ANCHOR, SURFACING MEMBRANE: 12 INCH
    MIL-B-53107 Base Document:1990 BRIDGE, LIGHT ASSAULT 23 METER SPAN
    MIL-T-52332 Revision B:1991 TOOL, HORIZONTAL CONNECTING, ERECTION EQUIPMENT FOR BRIDGE, FLOATING, PNEUMATIC FLOAT CLASS 60
    MIL-A-52100 Revision C:1992 ADAPTERS: FOR BRIDGE, FLOATING, ALUMINUM, HIGHWAY-TYPE, DECK-BALK SUPERSTRUCTURE ON PNEUMATIC FLOATS
    MIL-STD-1261 Revision C:1988 ARC WELDING PROCEDURES FOR CONSTRUCTIONAL STEELS
    AWWA C512 : 2015 AIR-RELEASE, AIR/VACUUM, AND COMBINATION AIR VALVES FOR WATER AND WASTEWATER SERVICE
    CSA Z662 PACKAGE : 2011 CONSISTS OF Z662-11, OIL AND GAS PIPELINE SYSTEMS AND Z662.1-11, COMMENTARY ON CSA Z662-11, OIL AND GAS PIPELINE SYSTEMS
    AWS F1.3 : 1999 A SAMPLING STRATEGY GUIDE FOR EVALUATING CONTAMINANTS IN THE WELDING ENVIRONMENT
    AWS A9.1 : 1992 STANDARD GUIDE FOR DESCRIBING ARC WELDS IN COMPUTERIZED MATERIAL PROPERTY AND NONDESTRUCTIVE EXAMINATION DATABASES
    ANSI/AWWA C514 : 2015 AIR VALVE AND VENT INFLOW PREVENTER ASSEMBLIES FOR POTABLE WATER DISTRIBUTION SYSTEM AND STORAGE FACILITIES
    ANSI/AWWA D103 : 2009 FACTORY-COATED BOLTED CARBON STEEL TANKS FOR WATER STORAGE
    AWWA C516 : 2014 LARGE-DIAMETER RUBBER-SEATED BUTTERFLY VALVES, SIZES 78 IN. (2,000 MM) AND LARGER
    ASME PV CODE 2C : 2017 BOILER AND PRESSURE VESSEL CODE - MATERIALS - SPECIFICATIONS FOR WELDING RODS, ELECTRODES, AND FILLER METALS
    MIL-B-52690 Revision B:1987 BRACKET PUSHING, BOW ATTACHMENT, 12-TON PNEUMATIC HALF FLOAT
    AWS A5.17/A5.17M : 1997 SPECIFICATION FOR CARBON STEEL ELECTRODES AND FLUXES FOR SUBMERGED ARC WELDING
    ASCE 9 91 : 1991 STANDARD PRACTICE FOR CONSTRUCTION AND INSPECTION OF COMPOSITE SLABS
    NACE RP 04 72 : 2005 METHODS AND CONTROLS TO PREVENT IN-SERVICE ENVIRONMENTAL CRACKING OF CARBON STEEL WELDMENTS IN CORROSIVE PETROLEUM REFINING ENVIRONMENTS
    AWWA D121 : 2014 BOLTED ABOVEGROUND THERMOSETTING FIBERGLASS-REINFORCED PLASTIC PANEL-TYPE TANKS FOR WATER STORAGE
    MIL-R-52224 Revision D:1992 RETAINER ASSEMBLY SLIDING
    MIL-T-52296 Revision D:1983 TRANSOM ASSEMBLY, 60 TON UNIVERSAL TRANSOM
    MIL R 52105 : D RAMP, RAFT
    MIL-B-13265 Revision C:1985 BRIDGES, FIXED, STEEL, RAILWAY, UNIT CONSTRUCTION, 70-FT., 2-GIRDER SPAN: AND CONVERSION SETS: COMPONENTS OF
    CAN/CSA-Z662-15 Oil and gas pipeline systems
    ISO 10405:2000 Petroleum and natural gas industries — Care and use of casing and tubing
    EEMUA 197 : 1999 SPECIFICATION FOR FABRICATION OF NON-PRIMARY STRUCTURAL STEELWORK FOR OFFSHORE INSTALLATIONS
    BS ISO 10405 : 2000 PETROLEUM AND NATURAL GAS INDUSTRIES - CARE AND USE OF CASING AND TUBING
    OO-M-340 Revision F:2004 MILLING, GRINDING, DRILLING, SLOTTING ATTACHMENT
    API 12F CHINESE : 2008 SPECIFICATION FOR SHOP WELDED TANKS FOR STORAGE OF PRODUCTION LIQUIDS
    MIL-C-24633 Revision A:1990 CHAIN, STUD LINK, ANCHOR, LOW ALLOY STEEL, FLASH BUTT WELDED
    MIL-S-11716 Revision D:1993 SUPERSTRUCTURE, STEEL, FOR BRIDGE, FLOATING, PNEUMATIC FLOAT, CLASS 60
    MIL-T-425 Revision J:1994 TUBE, STEEL: PIPELINE SECTION; WITH GROOVED NIPPLE WELDED ON EACH END
    ASTM F 1145 : 2005 : R2017 Standard Specification for Turnbuckles, Swaged, Welded, Forged
    AWS EG3.0 : 1996 TRAINING AND QUALIFICATION OF WELDING PERSONNEL: LEVEL 2 - ADVANCEDWELDER, GUIDE FOR THE
    API SPEC 12L : 2008 SPECIFICATION FOR VERTICAL AND HORIZONTAL EMULSION TREATERS
    AWS EG4.0 : 1996 GUIDE FOR THE TRAINING AND QUALIFICATION OF WELDING PERSONNEL: LEVEL 3, EXPERT WELDER
    AWS D14.1 : 1997 SPECIFICATION FOR WELDING INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT
    API 12F : 2008 SPECIFICATION FOR SHOP WELDED TANKS FOR STORAGE OF PRODUCTION LIQUIDS
    API 942 : 2ED 82 CONTROLLING WELD HARDNESS OF CARBON STEEL REFINERY EQUIPMENT TO PREVENT ENVIRONMENTAL CRACKING
    EN ISO 10405 : 2006 Petroleum and natural gas industries - Care and use of casing and tubing (ISO 10405:2006)
    AISC 335 : 89 SUPP 1 1999 SPECIFICATION FOR STRUCTURAL STEEL BUILDINGS - ALLOWABLE STRESS DESIGN, PLASTIC DESIGN
    AWWA D100 : 2011 WELDED CARBON STEEL TANKS FOR WATER STORAGE
    MIL-B-13157 Revision C:1980 BRIDGE, FIXED: PANEL, SINGLE LANE, ALUMINUM
    MIL-A-52318 Revision A:1971 ANCHOR ASSEMBLY, HAND WINCH: FOR MEDIUM CABLEWAY
    MIL-B-52293 Revision C:1992 BRACKET, RAFT, FOR BRIDGE, FLOATING, PNEUMATIC FLOAT, CLASS 60
    MIL-T-52340 Revision B:1991 TOOL, VERTICAL CONNECTING, ERECTION EQUIPMENT FOR BRIDGE, FLOATING, PNEUMATIC FLOAT CLASS 60
    MIL-E-52714 Revision C:1992 EQUIPMENT, CABLE REINFORCEMENT FOR PANEL BRIDGE M-2 (BAILEY TYPE)
    MIL-DTL-62749 Revision A:2010 BRIDGE, FIXED: ALUMINUM, HIGHWAY, UNITED KINGDOM, MEDIUM GIRDER AND ERECTION, AND TRANSPORTATION EQUIPMENT, FULLY COMPETITIVE COMPONENTS FOR
    MIL-B-11844 Revision D:1976 BRIDGE, FIXED: STEEL, PORTABLE PANEL, BAILEY TYPE M2 (WIDENED ROADWAY)
    AWS D14.2 : 1993 SPECIFICATION FOR METAL CUTTING MACHINE TOOL WELDMENTS
    SAE AMS 5031 : 1989(S2017) WELDING ELECTRODES, COVERED, STEEL - 0.07 - 0.15C
    AWS D5.2 : 1984 WELDED STEEL ELEVATED TANKS, STANDPIPES, AND RESERVOIRS FOR WATER STORAGE, STANDARD FOR,
    BS EN ISO 10405:2006 Petroleum and natural gas industries. Care and use of casing and tubing

    Standards Referencing This Book - (Show below) - (Hide below)

    AWS A5.5 : 1996 SPECIFICATION FOR LOW ALLOY STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING
    ASTM E 350 : 2012-09 TEST METHODS FOR CHEMICAL ANALYSIS OF CARBON STEEL, LOW-ALLOY STEEL, SILICON ELECTRICAL STEEL, INGOT IRON, AND WROUGHT IRON
    AWS A4.3 : 1993 DETERMINATION OF THE DIFFUSIBLE HYDROGEN CONTENT OF MARTENSITIC, BAINITIC, AND FERRITIC STEEL WELD METAL PRODUCED BY ARC WELDING
    AWS A5.01 : 93(R1999) FILLER METAL PROCUREMENT GUIDELINES
    AWS B4.0:2016 STANDARD METHODS FOR MECHANICAL TESTING OF WELDS
    CSA W48.1 : 0 CARBON STEEL COVERED ELECTRODES FOR SHIELDED METAL ARE
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