AWS A5.10 : 1992
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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BARE ALUMINUM AND ALUMINUM ALLOY WELDING ELECTRODES AND RODS, SPECIFICATION FOR
23-11-1999
23-11-2012
Personnel
Foreword
1 Scope
Part A - General requirements
2 Classification
3 Acceptance
4 Certification
5 Units of measure and rounding-off procedure
Part B - Tests, procedures, and requirements
6 Summary of tests
7 Retest
8 Weld test assemblies
9 Chemical analysis
10 Radiographic test
11 Bead-on-plate test
Part C - Manufacture, identification and packaging
12 Method of manufacture
13 Standard sizes
14 Finish and uniformity
15 Standard package forms
16 Winding requirements
17 Filler metal identification
18 Packaging
19 Marking of packages
Appendix - Guide to AWS specification for bare aluminum
and aluminum alloy welding electrodes and
rods
A1 Introduction
A2 Classification system
A3 Acceptance
A4 Certification
A5 Ventilation during welding
A6 Welding considerations
A7 Description and intended use of aluminum electrodes
and rods
A8 Special tests
A9 Chemical analysis
A10 General safety considerations
AWS filler metal specifications and related documents
Tables
1 Chemical composition requirements for aluminum
electrodes and rods
2 Required tests
3 Base metal for test assemblies
4 Standard sizes
5 Typical sizes of flattened rods
6 Standard packages, dimensions, and weights
A1 Guide to the choice of filler metal for general
purpose welding
Figures
1 Groove weld test assembly for radiographic test
2 Radiographic acceptance standards for test
assemblies - overhead welding position
3 Radiographic acceptance standard for test
assemblies - flat position welding
4 Dimensions of 4 in. (100 mm) diameter spool
5 Dimensions of 8 and 12 in. (200 and 300 mm)
diameter spool
6 Dimensions of standard 13-1/2 in. (340 mm) diameter
spool
92 VERSION CONTAINED IN ASME PV CODE 2C AS SFA-5.10 Lays down the criteria for the classification of bare, wrought and cast aluminum alloy electrodes and rods for use with the gas metal arc, gas tungsten arc, oxyfuel gas, and plasma arc welding processes. Classification is based upon chemical composition of the wire and a usability test. Spooled electrodes are tested by fabricating a groove weld specimen to meet a radiographic soundness requirement. Coiled or straight length rod is tested by visually inspecting a gas tungsten arc welded bead on plate specimen. Standard sizes, finish, winding requirements, package forms and weights, product identification, and chemical composition limits are specified.
| DevelopmentNote |
Supersedes QQ R 566 (B). (07/2004)
|
| DocumentType |
Standard
|
| PublisherName |
American Welding Society
|
| Status |
Superseded
|
| SupersededBy |
| Standards | Relationship |
| SAE AMS4189J | Similar to |
| SAE AMS4181C | Similar to |
| SAE AMS4190K | Similar to |
| SAE AMS4246E | Similar to |
| SAE AMS4191J | Similar to |
| MIL-STD-1689 Revision A:1990 | FABRICATION, WELDING AND INSPECTION OF SHIPS STRUCTURE |
| MIL-L-53106 Base Document:1990 | LAUNCHER, BRIDGE, LIGHT ASSAULT TOWED |
| CSA W59.2 : 1991 : R2008 | WELDED ALUMINUM CONSTRUCTION |
| SAE AMS4245F | Aluminum Alloy, Welding Wire 5.0Si – 1.2Cu – 0.50Mg (C355.0) |
| MIL-T-45309 Revision E:1983 | TANK, COMBAT, FULL TRACKED, 105 MM GUN, M60, M60A1, M601A (RISE) & M60A3 PROCESSING FOR SHIPMENT & STORAGE OF |
| CSA W59.2 : 1991 | WELDED ALUMINUM CONSTRUCTION |
| MIL STD 248 : D | WELDING AND BRAZING PROCEDURE AND PERFORMANCE QUALIFICATION |
| MIL-B-52118 Revision E:1991 | BALK DECK |
| MIL-STD-372 Base Document:1988 | WELDING, GAS METAL-ARC AND GAS TUNGSTEN-ARC, ALUMINUM ALLOYS, READILY WELDABLE FOR STRUCTURES, EXCLUDING ARMOR |
| AWS WHC1.04 : 0 | WELDING SCIENCE AND TECHNOLOGY, WELDING HANDBOOK, 9TH ED., VOL 1 - CHAPTER 4: WELDING METALLURGY |
| AWS GWF : 1998 | GUIDE FOR SETTING UP A WELDER TRAINING FACILITY |
| NFPA 407 : 2017 | AIRCRAFT FUEL SERVICING |
| AWS A5.01 : 93(R1999) | FILLER METAL PROCUREMENT GUIDELINES |
| MIL-B-52734 Revision C:1991 | BRIDGE FLOATING RIBBON INTERIOR BAY AND RAMP BAY |
| MIL-STD-278 Revision F:1987 | WELDING AND CASTING STANDARD |
| MIL-B-53107 Base Document:1990 | BRIDGE, LIGHT ASSAULT 23 METER SPAN |
| MIL-W-52161 Revision D:1989 | WELDING SET, ARC, INERT GAS, SHIELDED: CONSUMABLE WIRE ELECTRODE |
| MIL-T-62050 Revision B:1985 | TANK, COMBAT, FULL TRACKED, 105MM, GUN, M48A5, PROCESSING FOR STORAGE AND SHIPMENT OF |
| PREN 4632-002 : 200P1 | AEROSPACE SERIES - WELDED AND BRAZED ASSEMBLIES FOR AEROSPACE CONSTRUCTIONS - WELDABILITY AND BRAZEABILITY OF MATERIALS - PART 002: HOMOGENEOUS ASSEMBLIES ALUMINIUM AND ALUMINIUM ALLOYS |
| AWS F1.3 : 1999 | A SAMPLING STRATEGY GUIDE FOR EVALUATING CONTAMINANTS IN THE WELDING ENVIRONMENT |
| NF EN 4632-002 : 2008 | AEROSPACE SERIES - WELDED AND BRAZED ASSEMBLIES FOR AEROSPACE CONSTRUCTIONS - WELDABILITY AND BRAZEABILITY OF MATERIALS - PART 002: HOMOGENEOUS ASSEMBLIES ALUMINIUM AND ALUMINIUM ALLOYS |
| MIL-S-52098 Revision C:1992 | STIFFENER ASSEMBLY, BALK CONNECTING |
| CSA W59.2 : 1991 : R2013 | WELDED ALUMINUM CONSTRUCTION |
| FAA AC 33-6 : 2017 | WELD REPAIR OF ALUMINUM CRANKCASES AND CYLINDERS OF PISTON ENGINES |
| MIL-T-52296 Revision D:1983 | TRANSOM ASSEMBLY, 60 TON UNIVERSAL TRANSOM |
| MIL R 52105 : D | RAMP, RAFT |
| MIL-F-52569 Revision C:1992 | FOOTWALK ASSEMBLY, ALUMINUM FOR BRIDGE BAILEY |
| MIL-P-52200 Revision C:1992 | PONTOON BOAT, HALF SECTION, ALUMINUM HULL, SPOON BOW |
| NASA MSFC SPEC 504 : 1990 | WELDING, ALUMINIUM ALLOYS |
| NASA SPEC 5004A : 2003 | WELDING OF AEROSPACE GROUND SUPPORT EQUIPMENT AND RELATED NONCONVENTIONAL FACILITIES |
| NASA PRC 0001 : 2012 | PROCESS SPECIFICATION FOR THE MANUAL ARC WELDING OF ALUMINUM ALLOY HARDWARE |
| MIL-L-24560-26 Base Document:1990 | LIGHT, TASK AND SHIELD ASSEMBLY, FOR USE WITH SYMBOL 190.1 AND 192.1 BRASS LIGHT FIXTURES |
| MIL-P-11859 Revision H:1991 | PONTON BOATS, ALUMINUM, FOR FLOATING FOOTBRIDGE |
| AWS EG4.0 : 1996 | GUIDE FOR THE TRAINING AND QUALIFICATION OF WELDING PERSONNEL: LEVEL 3, EXPERT WELDER |
| MIL-DTL-62749 Revision A:2010 | BRIDGE, FIXED: ALUMINUM, HIGHWAY, UNITED KINGDOM, MEDIUM GIRDER AND ERECTION, AND TRANSPORTATION EQUIPMENT, FULLY COMPETITIVE COMPONENTS FOR |
| CSA W59.2 : 1991(R2008) | WELDED ALUMINUM CONSTRUCTION |
| NFL 06 380-20 : 2003 | AEROSPACE SERIES - WELDED AND BRAZED ASSEMBLIES FOR AEROSPACE CONSTRUCTIONS - WELDABILITY AND BRAZEABILITY OF MATERIALS - PART 20: HOMOGENEOUS ASSEMBLIES ALUMINIUM AND ALUMINIUM ALLOYS |
| MIL-C-62279 Revision A:1965 | CHASSIS, TANK, ARMORED VEHICLE, BRIDGE LAUNCHER, M60A1, AND M48A5, PROCESSING FOR STORAGE AND SHIPMENT OF |
| MIL-P-52284 Revision C:1992 | POST, HANDRAIL, FOOTBRIDGE |
| MIL-L-24560-25 Base Document:1990 | LIGHT, TASK AND SHIELD ASSEMBLY FOR USE WITH SYMBOL 114.1 AND 115.1 PLASTIC LIGHT FIXTURES |
| MIL-T-10794 Revision G:1982 | TUBE, ALUMINUM ALLOY, EXTRUDED PIPELINE SECTION, WITH GROOVED NIPPLE WELDED ON EACH END |
| AWS D3.7 : 2004 | GUIDE FOR ALUMINUM HULL WELDING |
| ANSI Z136.1 : 2014 | SAFE USE OF LASERS |
| NFPA 70 : 2017 | NATIONAL ELECTRICAL CODE |
| ASTM E 227 : 1990 : R1996 | Standard Test Method for Optical Emission Spectrometric Analysis of Aluminum and Aluminum Alloys by the Point-to-Plane Technique (Withdrawn 2002) |
| AWS A5.01 : 93(R1999) | FILLER METAL PROCUREMENT GUIDELINES |
| ANSI Z87.1 : 2015 | OCCUPATIONAL AND EDUCATIONAL PERSONAL EYE AND FACE PROTECTION DEVICES |
| AWS F2.1 : 1978 | ELECTRON BEAM WELDING AND CUTTING, RECOMMENDED SAFE PRACTICES FOR, |
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