AWS B2.1 : 2005
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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SPECIFICATION FOR WELDING PROCEDURE AND PERFORMANCE QUALIFICATION
23-07-2013
12-01-2013
Contents
Personnel
Foreword
List of Tables
List of Figures
1. General Provisions
1.1 Scope
1.2 References
1.3 Terms and Definitions
1.4 Responsibilities
1.5 Effective Date
1.6 Safety Precautions
2. Procedure Qualification
2.1 General
2.2 Standard Welding Procedure Specifications
2.3 Welding Procedures Qualified by Employer
2.4 Evaluation of Test Weldments
2.5 Qualification Thickness Limitations
2.6 Special Test Weldment Acceptance Criteria
2.7 Groove Test Weldment and Acceptance Criteria
2.8 Fillet Test Weldments and Acceptance Criteria
2.9 Cladding Test Weldment and Acceptance Criteria
2.10 Hardfacing Test Weldment and Acceptance Criteria
2.11 Stud Welds and Acceptance Criteria
2.12 Sheet Metal Weldment and Acceptance Criteria
2.13 Welding Procedure Qualification
2.14 Procedure Qualification Variables
3. Performance Qualification
3.1 General
3.2 Qualification by Standard Test
3.3 Qualification by Workmanship Test
3.4 Test Weldments
3.5 Examination Procedures and Acceptance Criteria
3.6 Performance Qualification Variables
Annex A - Basis for Establishing a Standard Welding Procedure
Specification (WPS)
Annex B - Illustrations - Weld Position, Test Specimens, and
Text Fixtures
B.1 Welding Positions - Illustrated
B.2 Guided Bend Specimens
B.3 Tension Specimens
B.4 Cladding and Hardfacing Specimens
B.5 Text Fixtures
Annex C - Filler Metal Grouping
C.1 F-Numbers
C.2 A-Numbers
Annex D - Base Metal Grouping
D.1 Baser Metal Specifications
D.2 M-Number Groupings
Annex E - Radiographic Examination Procedure
E.1 General
E.2 Radiographic Procedure
E.3 Personnel Requirements
E.4 Acceptance Criteria
Annex F - Macroetch Procedure
F.1 General
F.2 Safety Procedures
F.3 Etching Solutions and Procedures
AWS Welding Procedure and Performance Qualification Documents
Tables
2.1 Test Methods Required for Procedure Qualification
2.2 Thickness and Size Limitation for Filler Welds for
Procedure Qualification
2.3 Thickness Limitations of Plate and Pipe for Groove
Welds for Procedure Qualification
2.4 Thickness Limitations for Cladding and Hardfacing for
Procedure Qualification
2.5 Thickness Limitations for Procedure Qualification - Sheet
Metal Groove Welds
2.6 Minimum Shear Strength for Aluminium Fillet Welds
2.7 Minimum Tensile Load Requirements for Aluminium Stud Welds
2.8 Minimum Torque Requirements for Steel Stud Welds
2.9 Minimum Torque Requirements for Aluminium Stud Welds
3.1 Examination Requirements for Performance Qualification
3.2 Number of Bend Tests for Performance Qualification
3.3 Allowable Base Metals for Performance Qualification
3.4 Allowable Filler Metals for Performance Qualification
3.5 Position Limitations for Performance Tests
3.6 Pipe Diameter and Thickness Limitations for Performance
Qualification on Groove Welds
3.7 Plate Groove Weld Qualification Thickness Limitations
for Performance Qualification on Groove Welds
3.8 Pipe Fillet Weld Qualification Limitations for Performance
Qualification
3.9 Sheet Metal Qualification Thickness Limitations for
Performance Qualification
C.1 Grouping of Welding Electrodes and Rods for Qualification
C.2 Classification of Ferrous Weld Metal for Procedure
Qualification
D.1 Listing of Base Metal Specifications
D.2 M-Number Listing of Base Metals
E.1 Acceptable Linear Discontinuities for Radiographic
Examination
E.2 Acceptable Rounded Discontinuities for Radiographic
Examination
Covers all welding processes and an exhaustive array of materials used in metal fabrication. Spells out requirements for the qualification of welding procedures, and for the performance qualification of welders and welding operators. It is an excellent tool to ensure economical quality.
DevelopmentNote |
SUPERSEDES AWS B3.0 AND AWS D10.9 (02/2000)
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DocumentType |
Standard
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PublisherName |
American Welding Society
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Status |
Superseded
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SupersededBy | |
Supersedes |
NFPA 14 : 2016 | INSTALLATION OF STANDPIPE AND HOSE SYSTEMS |
API 11D3 :2008 | PROGRESSING CAVITY PUMP SYSTEMS FOR ARTIFICIAL LIFT - SURFACE-DRIVE SYSTEMS |
08/30168345 DC : DRAFT JULY 2008 | BS ISO 15136-1 - DOWNHOLE EQUIPMENT FOR PETROLEUM AND NATURAL GAS INDUSTRIES - PROGRESSING CAVITY PUMP SYSTEMS FOR ARTIFICIAL LIFT - PART 1: PUMPS |
AWS EG3.0 : 1996 | TRAINING AND QUALIFICATION OF WELDING PERSONNEL: LEVEL 2 - ADVANCEDWELDER, GUIDE FOR THE |
MIL-PRF-24751 Revision A:2004 | FANS, VANEAXIAL GAS TURBINE ENCLOSURE COOLING NAVAL SHIPBOARD |
ANSI/AWWA D107-16 ERR 1(CSV) | COMPOSITE ELEVATED TANKS FOR WATER STORAGE |
MIL-PRF-32152 Base Document:2005 | CLOSURE, HVAC, BUTTERFLY TYPE, SHIPBOARD SERVICE |
AWS C7.1M/C7.1 : 2013 | RECOMMENDED PRACTICES FOR ELECTRON BEAM WELDING AND ALLIED PROCESSES |
MIL-PRF-16552 Revision F:2001 | FILTERS, AIR ENVIRONMENTAL CONTROL SYSTEM, CLEANABLE, IMPINGEMENT (HIGH VELOCITY TYPE) |
AWS D14.1/D14.1M:2005 | SPECIFICATION FOR WELDING OF INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT |
AWS PASS : 1999 | PROFESSIONAL'S ADVISOR ON WELDING OF STAINLESS STEEL |
AWS QC19 : 2002 ERRATA 2009 | SPECIFICATION FOR AWS CERTIFICATION OF ROBOTIC ARC WELDING PERSONNEL |
AWS D17.1 : 2001 | SPECIFICATION FOR FUSION WELDING FOR AEROSPACE APPLICATIONS |
AWS QC11 : 1996 | SPECIFICATION FOR QUALIFICATION AND CERTIFICATION FOR LEVEL 2 - ADVANCED WELDERS |
AWS GWF : 1998 | GUIDE FOR SETTING UP A WELDER TRAINING FACILITY |
AWS B5.1 : 2013 | SPECIFICATION FOR THE QUALIFICATION OF WELDING INSPECTORS |
AWS PRGVT : 1999 | PRACTICAL REFERENCE GUIDE FOR WELDING INSPECTION MANAGEMENT: VISUAL INSPECTION OF PRESSURE VESSELS AND PRESSURE PIPING |
AWS DPW : 1999 | THE DESIGN AND PLANNING MANUAL FOR COST-EFFECTIVE WELDING |
NACE SP 02 92 : 2012 | INSTALLATION OF THIN METALLIC WALLPAPER LINING IN AIR POLLUTION CONTROL AND OTHER PROCESS EQUIPMENT |
ASTM A 139 : 2000 | Standard Specification for Electric-Fusion (Arc)-Welded Steel Pipe (NPS 4 and Over) |
NFPA 11 : 2016 | LOW-, MEDIUM-, AND HIGH-EXPANSION FOAM |
MIL-PRF-32542 Base Document:2016 | TRUCK, FORKLIFT, 4,000 AND 6,200 LB. CAPACITY, FRONT/SIDE LOADING, NON-PNEUMATIC, INTERNAL COMBUSTION ENGINE |
MIL-STD-2219 Revision A:2005 | FUSION WELDING FOR AEROSPACE APPLICATIONS |
MIL PRF 62180 : D | SEMITRAILER, FUEL TANKERS: 5000 GALLON, BULKHAUL, AUTOMOTIVE AND AIRCRAFT FUEL SERVICING |
MIL-B-16115 Revision G:1991 | BUOYS, MOORING, AND MARKER |
NASA PRC 0011 : 2004 | PROCESS SPECIFICATION FOR THE SEMI-AUTOMATIC AND MACHINE STUD WELDING OF NON FLIGHT HARDWARE |
MIL-DTL-62180 Revision E:1998 | SEMITRAILER, FUEL TANKERS: 5000 GALLON, BULKHAUL, AUTOMOTIVE AND AIRCRAFT FUEL SERVICING |
MIL-P-52746 Revision C:1994 | PUMP ASSEMBLY, FLAMMABLE LIQUID, CENTRIFUGAL, SELF PRIMING 2 INCH 100 GPM AT 100 FEET TOTAL DYNAMIC HEAD |
MIL-PRF-45316 Revision J:2011 | TRAILER, TANK: POTABLE WATER, 400-GALLON, 2-WHEEL, M149A2 |
MIL-PRF-24775 Revision A:2005 | Air Conditioning Fan Coil Units, Horizontal and Vertical Types, Naval Shipboard |
ANSI/AWWA C200 : 2017 | STEEL WATER PIPE, 6 IN. (150 MM) AND LARGER |
AWS B5.17:2014 | SPECIFICATION FOR THE QUALIFICATION OF WELDING FABRICATORS |
AWS D10.7M/D10.7 : 2008 | GUIDE FOR THE GAS SHIELDED ARC WELDING OF ALUMINUM AND ALUMINUM ALLOY PIPE |
AWS B5.5:2011 | SPECIFICATION FOR THE QUALIFICATION OF WELDING EDUCATORS |
AWS D14.5 : 1997 | SPECIFICATION FOR WELDING OF PRESSES AND PRESS COMPONENTS |
AWS WHC1.11 : 0 | WELDING SCIENCE AND TECHNOLOGY, WELDING HANDBOOK, 9TH ED., VOL 1 - CHAPTER 11: MECHANIZED, AUTOMATED AND ROBOTIC WELDING |
AWS D1.2/D1.2M : 2014 | STRUCTURAL WELDING CODE - ALUMINUM |
ANSI E1.21 : 2013 | ENTERTAINMENT TECHNOLOGY - TEMPORARY STRUCTURES USED FOR TECHNICAL PRODUCTION OF OUTDOOR ENTERTAINMENT EVENTS |
AWS D18.1 : 1999 | SPECIFICATION FOR WELDING OF AUSTENITIC STAINLESS STEEL TUBE AND PIPE SYSTEMS IN SANITARY (HYGIENIC) APPLICATIONS |
NACE RP 02 92 : 2003 | INSTALLATION OF THIN METALLIC WALLPAPER LINING IN AIR POLLUTION CONTROL AND OTHER PROCESS EQUIPMENT |
NACE RP 01 99 : 2004 | INSTALLATION OF STAINLESS CHROMIUM-NICKEL STEEL AND NICKEL-ALLOY ROLL-BONDED AND EXPLOSION-BONDED CLAD PLATE IN AIR POLLUTION CONTROL EQUIPMENT |
FM 5580 : 2012 | HYBRID (WATER AND INERT GAS) FIRE EXTINGUISHING SYSTEMS |
FAA AC 33-6 : 2017 | WELD REPAIR OF ALUMINUM CRANKCASES AND CYLINDERS OF PISTON ENGINES |
MIL-B-13265 Revision C:1985 | BRIDGES, FIXED, STEEL, RAILWAY, UNIT CONSTRUCTION, 70-FT., 2-GIRDER SPAN: AND CONVERSION SETS: COMPONENTS OF |
AWS B5.4 : 2005 | SPECIFICATION FOR THE QUALIFICATION OF WELDER TEST FACILITIES |
KKK-S-2851 Base Document:1994 | SEMITRAILERS, REFUSE COLLECTION, COMPACTION TYPE: COMMERCIAL |
AWS C5.7 : 2000 | RECOMMENDED PRACTICES FOR ELECTROGAS WELDING |
NASA MSFC SPEC 504 : 1990 | WELDING, ALUMINIUM ALLOYS |
NASA PRC 0001 : 2012 | PROCESS SPECIFICATION FOR THE MANUAL ARC WELDING OF ALUMINUM ALLOY HARDWARE |
NASA PRC 0015 : 2016 | PROCESS SPECIFICATION FOR AUTOMATIC AND MACHINE ARC WELDING OF TITANIUM AND TITANIUM ALLOY HARDWARE |
NASA MSFC SPEC 560 : 1988 | THE FUSION WELDING OF STEEL, CORROSION AND HEAT RESISTANT ALLOYS |
NASA PRC 0010 : 2012 | PROCESS SPECIFICATION FOR AUTOMATIC AND MACHINE ARC WELDING OF STEEL AND NICKEL ALLOY HARDWARE |
NASA PRC 0005 : 2012 | PROCESS SPECIFICATION FOR THE MANUAL ARC WELDING OF CARBON STEEL AND NICKEL ALLOY HARDWARE |
NASA PRC 0002 : 2012 | PROCESS SPECIFICATION FOR THE MANUAL ARC WELDING OF TITANIUM ALLOY HARDWARE |
NASA PRC 0014 : 2012 | PROCESS SPECIFICATION FOR FRICTION STIR WELDING |
MIL-PRF-32181 Revision B:2015 | TRUCK, FORKLIFT, 4,000 AND 6,200 POUND CAPACITY, LOADING, INTERNAL COMBUSTION ENGINE |
AWS D14.4/D14.4M : 2012 | SPECIFICATION FOR THE DESIGN OF WELDED JOINTS IN MACHINERY AND EQUIPMENT |
MIL-PRF-23798 Revision D:2004 | Air Conditioner, Fan-Coil Assembly |
AWS D14.5/D14.5M:2009 | SPECIFICATION FOR WELDING OF PRESSES AND PRESS COMPONENTS |
MIL-PRF-18953 Revision C:2005 | FANS, VANEAXIAL AND TUBEAXIAL, VENTILATION AND AIR CONDITIONING, NAVAL SHIPBOARD |
MIL-PRF-19004 Revision B:2001 | FANS, CENTRIFUGAL, VENTILATION, NAVAL SHIPBOARD |
MIL-C-24633 Revision A:1990 | Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded |
API 11D3 : 2008 : R2015 | PROGRESSING CAVITY PUMP SYSTEMS FOR ARTIFICIAL LIFT - SURFACE-DRIVE SYSTEMS |
AWS D14.2 : 1993 | SPECIFICATION FOR METAL CUTTING MACHINE TOOL WELDMENTS |
AWS EG4.0 : 1996 | GUIDE FOR THE TRAINING AND QUALIFICATION OF WELDING PERSONNEL: LEVEL 3, EXPERT WELDER |
AWS D1.6 : 1999 ERRATA 1999 | STRUCTURAL WELDING CODE - STAINLESS STEEL |
AWS D14.1 : 1997 | SPECIFICATION FOR WELDING INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT |
ASTM A 139/A139M : 2016 : REDLINE | Standard Specification for Electric-Fusion (Arc)-Welded Steel Pipe (NPS 4 and Over) |
BS EN ISO 15136-2:2006 | Petroleum and natural gas industries. Progressing cavity pump systems for artificial lift Surface drive systems |
MIL-PRF-83818 Revision C:2015 | TRUCK, FORKLIFT, 4,000 AND 6,200 POUND CAPACITY, FRONT/SIDE LOADING, INTERNAL COMBUSTION ENGINE |
ISO 15136-2:2006 | Petroleum and natural gas industries — Progressing cavity pump systems for artificial lift — Part 2: Surface-drive systems |
EN ISO 15136-2:2006 | Petroleum and natural gas industries - Progressing cavity pump systems for artificial lift - Part 2: Surface-drive systems (ISO 15136-2:2006) |
AWWA D100 : 2011 | WELDED CARBON STEEL TANKS FOR WATER STORAGE |
AWWA C226 : 2013 | STAINLESS-STEEL FITTINGS FOR WATERWORKS SERVICE, SIZES 1/2 IN. THROUGH 72 IN. (13 MM THROUGH 1,800 MM) |
MIL-PRF-83041 Revision C:2000 | FILTER-SEPARATOR, LIQUID FUEL SKID MOUNTED, 600 GALLONS PER MINUTE |
AWS WHC2.05 : 0 | WELDING PROCESSES - PART 1, WELDING HANDBOOK, 9TH EDITION, VOL. 2 - CHAPTER 5: FLUX CORED ARC WELDING |
NASA PRC 0008 : 2004 | PROCESS SPECIFICATION FOR THE QUALIFICATION OF MANUAL ARC WELDERS |
AWS D10.12M/D10.12:2000 | GUIDE FOR WELDING MILD STEEL PIPE |
AWS D18.1/D18.1M : 2009 | SPECIFICATION FOR WELDING OF AUSTENITIC STAINLESS STEEL TUBE AND PIPE SYSTEMS IN SANITARY (HYGIENIC) APPLICATIONS |
AWS C5.5/C5.5M : 2003 | RECOMMENDED PRACTICES FOR GAS TUNGSTEN ARC WELDING |
AWS D3.7 : 2004 | GUIDE FOR ALUMINUM HULL WELDING |
AWS C6.2/C6.2M : 2006 | SPECIFICATION FOR FRICTION WELDING OF METALS |
AWS D1.4 : 1998 | STRUCTURAL WELDING CODE - REINFORCING STEEL |
AWS D11.2 : 1989 | GUIDE FOR WELDING IRON CASTINGS |
AWS A3.0 : 0 | STANDARD WELDING TERMS AND DEFINITIONS - INCLUDING TERMS FOR ADHESIVE BONDING, BRAZING, SOLDERING, THERMAL CUTTING, AND THERMAL SPRAYING |
AWS B4.0:2016 | STANDARD METHODS FOR MECHANICAL TESTING OF WELDS |
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