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BS 5500:1997

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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SPECIFICATION FOR UNFIRED FUSION WELDED PRESSURE VESSELS

Available format(s)

Hardcopy , PDF

Superseded date

15-11-1999

Superseded by

PD 5500:2000

Language(s)

English

Published date

01-01-1997

Committees responsible
Summary of pages
Foreword
Specification
Section 1. General
1.1 Scope
1.2 Interpretation
1.3 Definitions
1.4 Responsibilities
1.5 Information and requirements to be agreed and to
      be documented
1.6 Thicknesses
Section 2. Materials
2.1 Selection of materials
2.2 Materials for low temperature applications
2.3 Carbon, carbon manganese and alloy steels
Section 3. Design
3.1 General
3.2 Application
3.3 Corrosion, erosion and protection
3.4 Construction categories and design stresses
3.5 Vessels under internal pressure
3.6 Vessels under external pressure
3.7 Supports, attachments and internal structures
3.8 Bolted flanged connections
3.9 Flat heat exchanger tubesheets
3.10 Design of welds
3.11 Jacket construction
3.12 Manholes and inspection openings
3.13 Protective devices for excessive pressure or vacuum
Section 4. Manufacture and workmanship
4.1 General aspects of construction
4.2 Cutting, forming and tolerances
4.3 Welded joints
4.4 Heat treatment
4.5 Surface finish
Section 5. Inspection and testing
5.1 General
5.2 Approval testing of fusion welding procedures
5.3 Welder and operator approval
5.4 Production and control test plates
5.5 Destructive testing
5.6 Non-destructive testing
5.7 Acceptance criteria for weld defects revealed by
      visual examination and non-destructive testing
5.8 Pressure tests
5.9 Inspection requirements for cast components
Annexes
A Recommendations for design where loadings and
      components are not covered by section 3
B Recommendations for cylindrical, spherical and
      conical shells under combined loadings, including
      wind and earthquakes
C Requirements for the assessment of vessels subject
      to fatigue
D Requirements for ferritic steels in bands M0 to M4
      inclusive for vessels required to operate below 0degC
E Recommendations for welded connections of pressure
      vessels
F An alternative design approach for compensation
      using the pressure area method
G Recommendations for methods of calculation of
      stresses from local loads, thermal gradients, etc.
H Recommendations for post-weld heat treatment of
      dissimilar ferritic steel joints
J Recommendations for pressure relief protective
      devices
K Requirements for the derivation of material nominal
      design strengths for construction category 1 and 2
      vessels
L Not allocated
M Guidance on safe external working pressure for
      cylindrical sections outside the circulatory
      limits specified in 3.6
N Not allocated
P Recommendations for preparation and testing of
      production control test plates
Q Recommendations for preparation and testing of
      production control test plates
R Guidance on additional information for flat ends
      and flat plates
S Guidance on optional documentation for supply with
      vessel
T Recommendations for arc welded tube to tubeplate
      joints
U Guidance on the use of fracture mechanics analyses
V Requirements for testing and inspection of serially
      produced pressure vessels
W Worked examples for vessels under external pressure
Y Worked examples for supports and mountings for
      horizontal vessels
Aluminium Supplement
      Requirements for aluminium and aluminium alloys in
      the design and construction of unfired fusion
      welded pressure vessels
Nickel Supplement
      Requirements for nickel and nickel alloys in the design
      and construction of unfired fusion welded pressure
      vessels
Tables
1-5-1 Purchaser options and features requiring approval
      by the purchaser
2-1-1 Material banding
2-1-2 Temperature above which time dependent properties
      shall be considered
2-2-1 Bolting materials for low-temperature
2-3-1 Design strength values: index of steels
2-3-2 to
2-3-5 Design strength values
3-4-1 Construction categories
3-5-1 -
5-7-5
A.1 Classification of stresses for some typical cases
C.1 Details of fatigue design curves
C.2 Classification of weld details
C.3 Values of M1, M2 and M3
C.4 Weld defect acceptance levels
C.5 Fatigue test factor F
D.1 Impact requirements for plates, forgings,
      castings and tubes
D.2 Design reference temperature
D.3 Design reference temperature for heat exchanger tubes
G.1 Values of K1 and K2
G.2 Design factors K1 and K2
G.3 Design factors K3 and K4 and allowable tangential
      shearing stresses
G.4 Design factor K6
G.5 Values of constants C4, C5, K5, K7 and K8
G.6 Values of K10 and K11
G.7 Circumferential stress factor C1
G.8 Bending stress factor C2
G.9 Meridional stress factor C3
G.10 Branch bending stress factor C4
H.1 Classification of materials
P.1 Design strength values
T.1 Tube to tubesheet joints: essential tests and the
      suitability of joint types for optional tests
W.1 Design data assumed for cylindrical sections
W.2 Summary of calculation for e
W.3 Derivation of Le/Ls
W.4 Design data assumed for cylindrical sections
W.5 Values required for method B
W.6 Design data assumed for cylindrical sections
W.7 Measured radii and departure from mean circle
W.8 Values of an, bn and pm(n)
W.9 Values of br(n)
Y.1 Design data
Y.2 Interpolation of table G.4 for K6
Y.3 Summary of stresses (N/mm2)
2-3-1
4-4-1 Design strength values: aluminium and aluminium
      alloys
5-7-1 Acceptance levels
5-8-1 Principal stages of inspection
Figures
Index
List of references

Defines requirements for design, construction, inspection, testing and verification of compliance of unfired fusion welded pressure vessels.

Committee
PVE/1
DevelopmentNote
Supersedes 96/714131 DC & 97/716531 DC. (03/2007)
DocumentType
Standard
Pages
674
PublisherName
British Standards Institution
Status
Superseded
SupersededBy
Supersedes

API 16D:2004 SPECIFICATION FOR CONTROL SYSTEMS FOR DRILLING WELL CONTROL EQUIPMENT AND CONTROL SYSTEMS FOR DIVERTER EQUIPMENT
AWS D10.10/D10.10M : 1999 : R2009 RECOMMENDED PRACTICES FOR LOCAL HEATING OF WELDS IN PIPING AND TUBING
EEMUA 164 : 1993 SEAL-LESS CENTRIFUGAL PUMPS - CLASS 1
API 16D CHINESE : 2004 SPECIFICATION FOR CONTROL SYSTEMS FOR DRILLING WELL CONTROL EQUIPMENT AND CONTROL SYSTEMS FOR DIVERTER EQUIPMENT
AWS D10.10/D10.10M : 1999 RECOMMENDED PRACTICES FOR LOCAL HEATING OF WELDS IN PIPING AND TUBING
DEFSTAN 02-323/2(2001) : 2001 REQUIREMENTS FOR CENTRIFUGES
DEFSTAN 42-34/2(1997) : 1997 EXTINGUISHERS, FIRE, WHEELED TYPE - 90 LITRE FOAM, AIR TRANSPORTABLE/GROUND USE
DEFSTAN 02-314/2(2001) : INTERIM COMPRESSED AIR SYSTEMS
API 16D RUSSIAN : 2004 SPECIFICATION FOR CONTROL SYSTEMS FOR DRILLING WELL CONTROL EQUIPMENT AND CONTROL SYSTEMS FOR DIVERTER EQUIPMENT
API 16D : 2004 : R2013 SPECIFICATION FOR CONTROL SYSTEMS FOR DRILLING WELL CONTROL EQUIPMENT AND CONTROL SYSTEMS FOR DIVERTER EQUIPMENT
EEMUA 192 : 1998 GUIDE FOR THE PROCUREMENT OF VALVES FOR LOW TEMPERATURE (NON-CRYOGENIC) SERVICE
EEMUA 154 : 2002 DEMOLITION OF VERTICAL CYLINDRICAL STEEL STORAGE TANKS AND LPG SPHERES
DEFSTAN 02-320/2(2002) : INTERIM REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES
BS PD5500(2015) : 2015 SPECIFICATION FOR UNFIRED FUSION WELDED PRESSURE VESSELS
BS 7910:1999 Guide on methods for assessing the acceptability of flaws in metallic structures
DIN 2413:2011-06 SEAMLESS STEEL TUBES FOR OIL- AND WATER-HYDRAULIC SYSTEMS - CALCULATION RULES FOR PIPES AND ELBOWS FOR DYNAMIC LOADS
ISO/TTA 5:2007 Code of practice for creep/fatigue testing of cracked components
BS EN 13445-3 : 2014 UNFIRED PRESSURE VESSELS - PART 3: DESIGN
BS 5045-2:1989 Transportable gas containers Specification for steel containers of 0.5 L up to 450 L water capacity with welded seams
BS EN 1251-2:2000 Cryogenic vessels. Transportable vacuum insulated vessels of not more than 1000 litres volume Design, fabrication, inspection and testing
PD 6550-3:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Vessels under external pressure
BS 5353:1989 Specification for steel plug valves
BS PD5500(2009) : 2009 SPECIFICATION FOR UNFIRED FUSION WELDED PRESSURE VESSELS
PD 6550-4:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Heat exchanger tubesheets
BS 4882:1990 Specification for bolting for flanges and pressure containing purposes
BS 3351:1971 Specification for piping systems for petroleum refineries and petrochemical plants
BS 7005:1988 Specification for design and manufacture of carbon steel unfired pressure vessels for use in vapour compression refrigeration systems
PD 6510:1983 A review of the present state of the art of assessing remanent life of pressure vessels and pressurized systems designed for high temperature service
BS 806:1993 Specification for design and construction of ferrous piping installations for and in connection with land boilers
BS 5276-4:1977 Pressure vessel details (dimensions) Standardized pressure vessels
I.S. EN 13445-3:2014 UNFIRED PRESSURE VESSELS - PART 3: DESIGN
ASME PTB 7 : 2014 Criteria for Shell-and-Tube Heat Exchangers According to Part UHX of ASME Section VIII-Division 1 (PTB-7 - 2014)

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