BS 5892-7:2014
Current
The latest, up-to-date edition.
Railway rolling stock materials Specification for product and technical approval requirements for cast wheels
Hardcopy , PDF
English
30-04-2015
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Product definition
5 Technical approval
6 Parameters for the technical approval process
7 Assessment of the geometric parameters
8 Assessment of the thermomechanical behaviour
(tread braked wheels only)
9 Assessment of the mechanical behaviour
10 Assessment of the acoustic behaviour
11 Technical approval documents
12 Qualification
Annexes
Annex A (normative) - Product qualification
Annex B (normative) - Product delivery
Annex C (informative) - Example of a test method
for the determination of fatigue characteristics
Annex D (informative) - Strain gauge method for determining
the variation of circumferential residual stresses
located deep under the tread (destructive method)
Annex E (informative) - Parameters for drag brake
assessment
Annex F (normative) - Assessment of the thermomechanical
behaviour
Annex G (normative) - Assessment of the mechanical
behaviour
Bibliography
Defines the characteristics of, and technical Approval requirements for, cast railway wheels for conventional rail operation.
Committee |
RAE/3
|
DevelopmentNote |
Supersedes 14/30236255 DC. (11/2014)
|
DocumentType |
Standard
|
Pages |
62
|
PublisherName |
British Standards Institution
|
Status |
Current
|
Supersedes |
This British Standard specifies the characteristics of, and technical approval requirements for, cast railway wheels for conventional rail operation. It can be applied in conjunction with BS or BS EN standards for axles and wheelsets. This standard is not applicable to urban rail. Three steel grades, C48, C56 and C64, are defined in this standard. NOTE1 For the purpose of this British Standard, the steels referred to as C48, C56 and C64 are based on those defined as AAR Class L, A and B respectively. This British Standard is applicable to cast wheels which are rim-chilled and have their wheel webs shot peened. NOTE2 \'Rim-chilled\' is a heat treatment of the rim, the aim of which is to harden the rim and to create compressive residual stresses in the rim. NOTE3 Cast wheels are shot peened to improve the web fatigue strength. The wheels defined in this British Standard are for applications up to 120km/h (i.e. 75mph). It only applies to wheels of new design or new application. These requirements are intended to be used to assess the validity of the design choice for the proposed use and constitute the technical approval procedure. This British Standard does not cover assessment of the hub nor of the static mechanical dimensioning of the wheel.
BS EN ISO 148-1:2016 | Metallic materials. Charpy pendulum impact test Test method |
BS EN ISO 6506-1:2014 | Metallic materials. Brinell hardness test Test method |
ISO/TR 9769:1991 | Steel and iron Review of available methods of analysis |
BS EN ISO 9001:2015 | Quality management systems. Requirements |
ISO 9712:2012 | Non-destructive testing Qualification and certification of NDT personnel |
BS EN ISO 6506-2:2014 | Metallic materials. Brinell hardness test Verification and calibration of testing machines |
BS EN 13262 : 2004 | RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - WHEELS - PRODUCT REQUIREMENTS |
ISO 5948:1994 | Railway rolling stock material Ultrasonic acceptance testing |
DD CEN/TS 13979-2:2011 | Railway applications. Wheelsets and bogies. Monobloc wheels. Technical approval procedure Cast wheels |
SAE J 827 : 2013 | HIGH-CARBON CAST-STEEL-SHOT |
BS EN ISO 1101:2017 | Geometrical product specifications (GPS). Geometrical tolerancing. Tolerances of form, orientation, location and run-out |
ISO 6933:1986 | Railway rolling stock material — Magnetic particle acceptance testing |
BS EN ISO 6506-3:2014 | Metallic materials. Brinell hardness test Calibration of reference blocks |
BS EN ISO 9712:2012 | Non-destructive testing. Qualification and certification of NDT personnel |
BS EN ISO 6892-1:2016 | Metallic materials. Tensile testing Method of test at room temperature |
BS EN 13103 : 2009 | RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - NON-POWERED AXLES - DESIGN METHOD |
BS EN 13979-1 : 2003 | RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - MONOBLOC WHEELS - TECHNICAL APPROVAL PROCEDURE - PART 1: FORGED AND ROLLED WHEELS |
SAE J 444 : 2012 | CAST SHOT AND GRIT SIZE SPECIFICATIONS FOR PEENING AND CLEANING |
DD CEN/TS 15718:2011 | Railway applications. Wheelsets and bogies. Product requirements for cast wheels |
BS 5892-3(1992) : 1992 | RAILWAY ROLLING STOCK MATERIALS - PART 3: SPECIFICATION FOR MONOBLOC WHEELS FOR TRACTION AND TRAILING STOCK |
BS EN 13104 : 2009 | RAILWAY APPLICATIONS - WHEELSETS AND BOGIES - POWERED AXLES - DESIGN METHOD |
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