DEFSTAN 02-113/1(2005) : 2005
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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REQUIREMENT FOR MECHANICAL HANDLING
Hardcopy , PDF
01-12-2010
English
01-01-2005
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Foreword
1 Scope
2 Warning
3 Related Documents
4 Basic Principles of Design
4.1 General
4.2 Temperature
4.3 Surface finish
4.4 Accessibility and Ease of Maintenance
4.5 Maintenance
4.6 Interchangeability
4.7 Availability, Reliability and Maintainability
4.8 Identification of Equipment, Assemblies and
Sub-assemblies
4.9 Units of Safe Working Load
4.10 Standardisation
4.11 Hand Operated Appliances
4.12 Power Driven Machinery
4.12.1 Power Requirements
4.12.2 Hydraulic
4.12.3 Electric
4.12.4 Diesel
4.12.5 Pneumatic
4.13 Control of Equipment and Safety Features
4.13.1 Controls
4.13.2 Safety Features
4.14 Transporting of Equipment
4.15 Production Equipment Manufactured from Prototypes
4.16 Operational Conditions
4.16.1 Environmental
4.16.2 Shock
4.16.3 Blast
4.16.4 Noise and Vibration
4.17 Ship Motion and Maximum Heel Condition
4.17.1 Ship Motion
4.17.2 Heel Condition
4.18 Balance
4.19 Common Details
4.19.1 Bed plates
4.19.2 Securing of Fittings
4.19.3 Pressure Gauges and Fittings
4.19.4 Pipe
4.19.5 Brakes
4.20 Lubrication
4.20.1 Selection
4.20.2 Greasing
4.20.3 Oil Baths and Oil Sumps
4.20.4 Oil Level Sight Glasses
4.20.5 Filtering
4.20.6 Breather Pipes
4.21 Cranes - Rated Capacity Indicator
4.22 Winch and Reel Drums, Pulleys, Warping Drums
4.22.1 Winches, Reels and Pulleys
4.22.2 Winch Drums and Sheaves
4.22.3 Winch and Reel Drums
4.23 Steel Wire Ropes
4.23.1 Specification Requirements
4.23.2 Factors of Safety
4.24 Gearing and Clutches
4.24.1 Toothed Gearing
4.24.2 Worms and Worm Wheels
4.24.3 Clutches
4.24.4 Gear Cases
4.25 Inspection and Testing
4.25.1 Inspection
4.25.2 Testing
4.25.3 Control Gear, etc.
4.25.4 Simulation of Equipment
4.25.5 Recording of Test Results
4.25.6 Repeat Tests
4.26 Documentation
5 Fixed Cranes, Gantries, Davits and Derricks Design
Parameters
5.1 General
5.2 Brakes
5.3 Controls
5.4 Fixed and Gantry Cranes Design Parameters
5.5 Ropes
5.6 Hook and Ponder-ball
5.7 Safe Load and Radius Indication
5.8 Level Luffing
5.9 Articulated Cranes
5.10 Armament Handling Cranes and Gantries
5.11 Davits and Derricks
5.11.1 Davits
5.11.1.1 Boat Davits
5.11.1.2 Rigid Inflatable Boat Davit
5.11.1.3 Davit for Towed Sonar Equipment
5.11.1.4 Geared Training Davit
5.11.1.5 Minesweeping Davit
5.11.1.6 Tests for Davits
5.11.2 Derricks
5.11.2.1 Tests for Derricks
6 Anchor Capstans, Capstans and Cable Holders
6.1 General
6.2 Drive Machinery
6.3 Power Requirements
6.3.1 Hydraulic
6.3.2 Electric
6.3.3 Mechanical Requirements
6.4 Controls
6.4.1 Brake
6.5 Environmental Conditions
6.5.1 Ship Motion
6.5.2 Shock
6.5.3 Temperatures
6.6 Tests and Trials
6.6.1 Workshop Tests
6.6.2 Ship Trials
7 Lifts
7.1 General
7.2 Trunk-ways
7.3 Guide-Rails
7.4 Platforms or Cabs
7.5 Aircraft Lifts
7.6 Balance Weights
7.7 Platform Suspension
7.8 Chains
7.9 Steel Wire Rope
7.10 Drive Machinery
7.11 Brakes
7.12 Over-travel Trips
7.13 Access Doors in Trunk-ways
7.13.1 General
7.13.2 Weapon Lifts
7.13.3 Stores Lifts
7.13.4 Food Lifts
7.13.5 Ramps
7.13.6 Control System
7.14 Safety Requirements
7.15 Testing
7.15.1 General
7.15.2 Shop Tests Mechanical
7.15.3 Shop Tests Electrical
7.16 Tests and Trials on Board Ship (HATS and SATS)
7.16.1 Test after Installation (HATS)
7.16.2 Heeling Trials
7.16.3 Sea Trials (SATS)
8 Winches, Reels and Windlasses
8.1 General
8.2 Reels
8.3 Power Requirements
8.3.1 Electrical
8.3.2 Hydraulic
8.4 Mechanical Requirements
8.5 Drums
8.6 Brakes
8.7 Controls
8.8 Inspection and Tests
8.8.1 At Manufacturers Works
8.8.2 Ship Trials
8.9 Environmental Conditions
8.9.1 Ship Motion
8.9.2 Shock
8.9.3 Temperature
9 Lever Hoists
9.1 General
9.2 Operation
9.3 Effective Effort
9.4 Materials
9.5 Operating Temperature Range
9.6 Testing and Inspection
9.7 Inspection and Testing of Hand operated Chain Lever
Hoists
9.7.1 Approval and Production Tests
9.7.2 Certificate of Test and Examination
9.8 Marking
10 Jacks
10.1 General
10.2 Operation
10.3 Design
10.4 Load Tests
10.4.1 Static Test
10.4.2 Proof Test
10.5 Safety Features
10.6 Maintenance
10.7 Marking
11 Non-Traversing Hand Operated Chain Blocks and their
Associated Non-Geared Overhead Trolleys
11.1 General
11.2 Chain Block Design
11.3 Materials
11.4 Temperature Range
11.5 Inspection and Testing
11.5.1 General
11.5.2 Approval And Production Tests
11.5.3 Tests on Each Chain Block and Trolley
11.6 Certificate of Test and Examination Hand Operated
Chain Blocks and Non-Geared Overhead Runway Trolleys
11.7 Marking of Chain Blocks
11.8 Non-Geared Overhead Runway Trolleys
11.8.1 Wheel Assembly
11.8.2 Suspension Clearance
11.8.3 Locking Arrangement
11.8.4 Marking of Trolleys
12 Pulley Blocks and Snatch Blocks (Non-Geared)
12.1 Construction
12.1.1 General
12.1.2 Block Shell Assembly
12.1.3 Head fittings
12.1.4 Beckets
12.1.5 Axle Pins
12.1.6 Sheaves
12.1.7 Thimbles
12.2 Sheaves for Steel Wire Rope Blocks
12.3 Sheaves for Fibre Rope Blocks
12.4 Inspection and Testing
12.4.1 Test Requirements
12.4.2 Approval And Production Tests
12.4.3 Tests on Each Chain Block and Trolley
12.4.4 Static Load Test
12.5 Certificates of Test and Examination
12.6 Marking of Blocks
12.7 Maintenance Schedules
13 Lifting Beams, Spreaders and Frames
13.1 General
13.2 Inspection and Test
13.3 Marking
Annex A
A.1 Abbreviations and Definitions
Annex B
B.1 Procurement Check List
INDEX
Identifies the minimum requirements to be applied to lifting equipment used on-board Royal Navy (RN) Vessels and the specific requirements to ensure that the equipment shall be considered 'Fit for Purpose'.
| DevelopmentNote |
Supersedes DEFSTAN 02-113(PT1)/1(2000), DEFSTAN 02-113(PT2)/1(2000), DEFSTAN 02-113(PT3)/2(2000), DEFSTAN 02-113(PT4)/1(2000), DEFSTAN 02-113(PT6)/2(2002), DEFSTAN 02-113(PT7)/2(2002), DEFSTAN 02-113(PT8)/1(2000), DEFSTAN 02-113(PT10)/2(2002), DEFSTAN 02-113(PT11)/2(2000), NES 113 PT 5 and NES 113 PT 9. (10/2005) This standard is obsolescent because it is no longer required for the procurement of new equipment but is retained for maintenance purposes in support of existing in-service equipment. (07/2009)
|
| DocumentType |
Miscellaneous Product
|
| Pages |
72
|
| PublisherName |
UK Ministry of Defence Standards
|
| Status |
Superseded
|
| SupersededBy | |
| Supersedes |
|
| DEFSTAN 00-101(PT4)/2(2008) : 2008 | DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 4: GENERIC NAVAL ENVIRONMENT |
| DEFSTAN 00-101(PT3)/2(2008) : 2008 | DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 3: ELECTRICAL EQUIPMENT AND INSTALLATION |
| DEFSTAN 02-121(PT1)/2(2006) : 2006 | REQUIREMENTS FOR GALLEYS AND ASSOCIATED SPACES - PART 1: COMMON REQUIREMENTS |
| DEFSTAN 00-101(PT1)/2(2008) : 2008 | DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 1: SURFACE SHIPS |
| DEFSTAN 00-101(PT2)/2(2008) : 2008 | DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 2: SUBMARINES |
| DEFSTAN 07-254(PT2)/1(2000) : 2000 | DESIGN GUIDE ON THE REDUCTION OF ACOUSTIC NOISE IN SURFACE SHIPS - CATEGORY 3 - PART 2: REDUCTION OF INTERNAL AIRBORNE NOISE |
| DEFSTAN 02-636/1(2000) : 2000 | REQUIREMENTS FOR AC AND DC STARTING AND CONTROL GEAR CATEGORY 2 |
| ISO 2408:2017 | Steel wire ropes — Requirements |
| DEFSTAN 02-632/2(2004) : 2004 | REQUIREMENTS FOR AC AND DC MOTORS |
| BS EN 12385-3 : 2004 | STEEL WIRE ROPES - SAFETY - PART 3: INFORMATION FOR USE AND MAINTENANCE |
| DEFSTAN 02-324(PT1)/1(2000) : 2000 | REQUIREMENTS FOR HYDRAULIC SYSTEMS - PART 1: GENERAL |
| DEFSTAN 08-144/2(2001) : 2001 AMD 1 2003 | MATERIAL REQUIREMENTS FOR THE NBC DEFENCE OF HM SURFACE SHIPS INCLUDING RFA - CATEGORY 1 |
| BS EN ISO 9001:2015 | Quality management systems. Requirements |
| DEFSTAN 02-177/2(2002) : 2002 AMD 1 2002 | REQUIREMENTS FOR THE MANUFACTURE, TEST AND IDENTIFICATION FOR ITEMS OF SMITHS WORK |
| DEFSTAN 08-123/1(2000) : 2000 | REQUIREMENTS FOR THE DESIGN AND TESTING OF EQUIPMENTS TO MEET ENVIRONMENTAL CONDITIONS - CATEGORY 2 |
| BS EN 1677-5 : 2001 | COMPONENTS FOR SLINGS - SAFETY - PART 5: FORGED STEEL LIFTING HOOKS WITH LATCH - GRADE 4 |
| BS 545:1982 | Specification for bevel gears (machine cut) |
| BS 3643-1:1981 | ISO metric screw threads Principles and basic data |
| DEFSTAN 00-35(PT5)/3(1999) : 1999 | ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 5: INDUCED MECHANICAL ENVIRONMENTS |
| BS 2452:1954 | Specification for electrically driven jib cranes mounted on a high pedestal or portal carriage (high pedestal or portal jib cranes) |
| BS 4018:1966 | Specification for pulley blocks for use with wire rope for a maximum lift of 25 tonf in combination |
| DEFSTAN 05-34/2(1984) : 1984 | MARKING OF SERVICE MATERIAL |
| BS MA 34:1973 | Specification for ships\' deck machinery - capstans |
| DEFSTAN 02-723/1(2000) : 2000 | REQUIREMENTS FOR MARKER PLATES |
| BS MA 31:1973 | Specification for ships\' deck machinery - cargo winches |
| DEFSTAN 08-118(PT1)/1(2000) : 2000 | DESIGN GUIDE ON THE REDUCTION OF ACOUSTIC NOISE IN SURFACE SHIPS - CATEGORY 3 - PART 1: REDUCTION OF NOISE RADIATED UNDERWATER |
| DEFSTAN 02-127/1(2000) : 2000 | ACCESS FITTINGS AND EQUIPMENT |
| BS EN 12385-1 : 2002 | STEEL WIRE ROPES - SAFETY - PART 1: GENERAL REQUIREMENTS |
| BS EN 81-1 : 1998 | SAFETY RULES FOR THE CONSTRUCTION AND INSTALLATION OF LIFTS - PART 1: ELECTRIC LIFTS |
| BS EN 12385-5:2002 | Steel wire ropes. Safety Stranded ropes for lifts |
| DEFSTAN 08-107/2(2001) : 2001 | GENERAL REQUIREMENTS FOR THE DESIGN OF ELECTROMECHANICAL AND NAVAL WEAPON EQUIPMENT - CATEGORY 2 |
| BS MA 47:1977 | Code of practice for ships\' cargo blocks |
| DEFSTAN 91-44/1(1978) : 1978 | LUBRICATING OIL, GENERAL PURPOSE: PETROLEUM, LIGHT NATO CODE NO. 0-134 JOINT SERVICE DESIGNATION: OM-13 |
| DEFSTAN 02-587(PT1)/2(2001) : INTERIM | REQUIREMENTS FOR LIGHTING SYSTEMS - PART 1: SURFACE SHIPS CATEGORY 3 |
| BS 4536:1970 | Specification for heavy duty pulley blocks for use with wire rope |
| DEFSTAN 02-314/2(2001) : INTERIM | COMPRESSED AIR SYSTEMS |
| BS EN ISO 1461:2009 | Hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods |
| BS EN 12385-4 : 2002 | STEEL WIRE ROPES - SAFETY - PART 4: STRANDED ROPES FOR GENERAL LIFTING APPLICATIONS |
| BS 7471:1991 | Specification for mooring winches |
| BS 4898:1973 | Specification for chain lever hoists |
| BS 721-1:1963 | Specification for worm gearing Imperial units |
| BS 721-2:1983 | Specification for worm gearing Metric units |
| BS MA 33:1973 | Specification for ships\' deck machinery - warping winches |
| BS EN 1494 : 2001 | MOBILE OR MOVABLE JACKS AND ASSOCIATED LIFTING EQUIPMENT |
| DEFSTAN 02-587(PT2)/1(2000) : 2000 | REQUIREMENTS FOR LIGHTING SYSTEMS - PART 2: SUBMARINES CATEGORY 3 |
| DEFSTAN 02-712/1(2000) : 2000 | REQUIREMENTS FOR SEWAGE AND GREY - WATER SYSTEMS FOR SURFACE SHIPS (OBSOLESCENT) CATEGORY 2 |
| DEFSTAN 00-35(PT3)/3(1999) : 1999 | ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 3: ENVIRONMENTAL TEST METHODS |
| BS 2573-2:1980 | Rules for the design of cranes Specification for classification, stress calculations and design of mechanisms |
| DEFSTAN 01-5/14(2005) : 2005 | FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS |
| BS 4344:1968 | Pulley blocks for use with natural and synthetic fibre ropes |
| DEFSTAN 00-35(PT4)/3(1999) : 1999 AMD 1 2000 | ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 4: NATURAL ENVIRONMENTS |
| BS EN ISO 7500-1:2015 | Metallic materials. Calibration and verification of static uniaxial testing machines Part 1: Tension/compression testing machines. Calibration and verification of the force-measuring system |
| DEFSTAN 66-2/4(2003) : 2003 | GAUGES, PRESSURE, DIAL INDICATING (BOURDON TUBE TYPE) |
| DEFSTAN 00-35(PT1)/3(1999) : 1999 | ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 1: CONTROL AND MANAGEMENT |
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