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  • DEFSTAN 02-113/1(2005) : 2005

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    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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    REQUIREMENT FOR MECHANICAL HANDLING

    Available format(s):  Hardcopy, PDF

    Superseded date:  01-12-2010

    Language(s):  English

    Published date:  01-01-2005

    Publisher:  UK Ministry of Defence Standards

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    1 Scope
    2 Warning
    3 Related Documents
    4 Basic Principles of Design
       4.1 General
       4.2 Temperature
       4.3 Surface finish
       4.4 Accessibility and Ease of Maintenance
       4.5 Maintenance
       4.6 Interchangeability
       4.7 Availability, Reliability and Maintainability
       4.8 Identification of Equipment, Assemblies and
            Sub-assemblies
       4.9 Units of Safe Working Load
       4.10 Standardisation
       4.11 Hand Operated Appliances
       4.12 Power Driven Machinery
            4.12.1 Power Requirements
            4.12.2 Hydraulic
            4.12.3 Electric
            4.12.4 Diesel
            4.12.5 Pneumatic
       4.13 Control of Equipment and Safety Features
            4.13.1 Controls
            4.13.2 Safety Features
       4.14 Transporting of Equipment
       4.15 Production Equipment Manufactured from Prototypes
       4.16 Operational Conditions
            4.16.1 Environmental
            4.16.2 Shock
            4.16.3 Blast
            4.16.4 Noise and Vibration
       4.17 Ship Motion and Maximum Heel Condition
            4.17.1 Ship Motion
            4.17.2 Heel Condition
       4.18 Balance
       4.19 Common Details
            4.19.1 Bed plates
            4.19.2 Securing of Fittings
            4.19.3 Pressure Gauges and Fittings
            4.19.4 Pipe
            4.19.5 Brakes
       4.20 Lubrication
            4.20.1 Selection
            4.20.2 Greasing
            4.20.3 Oil Baths and Oil Sumps
            4.20.4 Oil Level Sight Glasses
            4.20.5 Filtering
            4.20.6 Breather Pipes
       4.21 Cranes - Rated Capacity Indicator
       4.22 Winch and Reel Drums, Pulleys, Warping Drums
            4.22.1 Winches, Reels and Pulleys
            4.22.2 Winch Drums and Sheaves
            4.22.3 Winch and Reel Drums
       4.23 Steel Wire Ropes
            4.23.1 Specification Requirements
            4.23.2 Factors of Safety
       4.24 Gearing and Clutches
            4.24.1 Toothed Gearing
            4.24.2 Worms and Worm Wheels
            4.24.3 Clutches
            4.24.4 Gear Cases
       4.25 Inspection and Testing
            4.25.1 Inspection
            4.25.2 Testing
            4.25.3 Control Gear, etc.
            4.25.4 Simulation of Equipment
            4.25.5 Recording of Test Results
            4.25.6 Repeat Tests
       4.26 Documentation
    5 Fixed Cranes, Gantries, Davits and Derricks Design
       Parameters
       5.1 General
       5.2 Brakes
       5.3 Controls
       5.4 Fixed and Gantry Cranes Design Parameters
       5.5 Ropes
       5.6 Hook and Ponder-ball
       5.7 Safe Load and Radius Indication
       5.8 Level Luffing
       5.9 Articulated Cranes
       5.10 Armament Handling Cranes and Gantries
       5.11 Davits and Derricks
            5.11.1 Davits
                   5.11.1.1 Boat Davits
                   5.11.1.2 Rigid Inflatable Boat Davit
                   5.11.1.3 Davit for Towed Sonar Equipment
                   5.11.1.4 Geared Training Davit
                   5.11.1.5 Minesweeping Davit
                   5.11.1.6 Tests for Davits
            5.11.2 Derricks
                   5.11.2.1 Tests for Derricks
    6 Anchor Capstans, Capstans and Cable Holders
       6.1 General
       6.2 Drive Machinery
       6.3 Power Requirements
            6.3.1 Hydraulic
            6.3.2 Electric
            6.3.3 Mechanical Requirements
       6.4 Controls
            6.4.1 Brake
       6.5 Environmental Conditions
            6.5.1 Ship Motion
            6.5.2 Shock
            6.5.3 Temperatures
       6.6 Tests and Trials
            6.6.1 Workshop Tests
            6.6.2 Ship Trials
    7 Lifts
       7.1 General
       7.2 Trunk-ways
       7.3 Guide-Rails
       7.4 Platforms or Cabs
       7.5 Aircraft Lifts
       7.6 Balance Weights
       7.7 Platform Suspension
       7.8 Chains
       7.9 Steel Wire Rope
       7.10 Drive Machinery
       7.11 Brakes
       7.12 Over-travel Trips
       7.13 Access Doors in Trunk-ways
            7.13.1 General
            7.13.2 Weapon Lifts
            7.13.3 Stores Lifts
            7.13.4 Food Lifts
            7.13.5 Ramps
            7.13.6 Control System
       7.14 Safety Requirements
       7.15 Testing
            7.15.1 General
            7.15.2 Shop Tests Mechanical
            7.15.3 Shop Tests Electrical
       7.16 Tests and Trials on Board Ship (HATS and SATS)
            7.16.1 Test after Installation (HATS)
            7.16.2 Heeling Trials
            7.16.3 Sea Trials (SATS)
    8 Winches, Reels and Windlasses
       8.1 General
       8.2 Reels
       8.3 Power Requirements
            8.3.1 Electrical
            8.3.2 Hydraulic
       8.4 Mechanical Requirements
       8.5 Drums
       8.6 Brakes
       8.7 Controls
       8.8 Inspection and Tests
            8.8.1 At Manufacturers Works
            8.8.2 Ship Trials
       8.9 Environmental Conditions
            8.9.1 Ship Motion
            8.9.2 Shock
            8.9.3 Temperature
    9 Lever Hoists
       9.1 General
       9.2 Operation
       9.3 Effective Effort
       9.4 Materials
       9.5 Operating Temperature Range
       9.6 Testing and Inspection
       9.7 Inspection and Testing of Hand operated Chain Lever
            Hoists
            9.7.1 Approval and Production Tests
            9.7.2 Certificate of Test and Examination
       9.8 Marking
    10 Jacks
       10.1 General
       10.2 Operation
       10.3 Design
       10.4 Load Tests
            10.4.1 Static Test
            10.4.2 Proof Test
       10.5 Safety Features
       10.6 Maintenance
       10.7 Marking
    11 Non-Traversing Hand Operated Chain Blocks and their
       Associated Non-Geared Overhead Trolleys
       11.1 General
       11.2 Chain Block Design
       11.3 Materials
       11.4 Temperature Range
       11.5 Inspection and Testing
            11.5.1 General
            11.5.2 Approval And Production Tests
            11.5.3 Tests on Each Chain Block and Trolley
       11.6 Certificate of Test and Examination Hand Operated
            Chain Blocks and Non-Geared Overhead Runway Trolleys
       11.7 Marking of Chain Blocks
       11.8 Non-Geared Overhead Runway Trolleys
            11.8.1 Wheel Assembly
            11.8.2 Suspension Clearance
            11.8.3 Locking Arrangement
            11.8.4 Marking of Trolleys
    12 Pulley Blocks and Snatch Blocks (Non-Geared)
       12.1 Construction
            12.1.1 General
            12.1.2 Block Shell Assembly
            12.1.3 Head fittings
            12.1.4 Beckets
            12.1.5 Axle Pins
            12.1.6 Sheaves
            12.1.7 Thimbles
       12.2 Sheaves for Steel Wire Rope Blocks
       12.3 Sheaves for Fibre Rope Blocks
       12.4 Inspection and Testing
            12.4.1 Test Requirements
            12.4.2 Approval And Production Tests
            12.4.3 Tests on Each Chain Block and Trolley
            12.4.4 Static Load Test
       12.5 Certificates of Test and Examination
       12.6 Marking of Blocks
       12.7 Maintenance Schedules
    13 Lifting Beams, Spreaders and Frames
       13.1 General
       13.2 Inspection and Test
       13.3 Marking
    Annex A
       A.1 Abbreviations and Definitions
    Annex B
       B.1 Procurement Check List
    INDEX

    Abstract - (Show below) - (Hide below)

    Identifies the minimum requirements to be applied to lifting equipment used on-board Royal Navy (RN) Vessels and the specific requirements to ensure that the equipment shall be considered 'Fit for Purpose'.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes DEFSTAN 02-113(PT1)/1(2000), DEFSTAN 02-113(PT2)/1(2000), DEFSTAN 02-113(PT3)/2(2000), DEFSTAN 02-113(PT4)/1(2000), DEFSTAN 02-113(PT6)/2(2002), DEFSTAN 02-113(PT7)/2(2002), DEFSTAN 02-113(PT8)/1(2000), DEFSTAN 02-113(PT10)/2(2002), DEFSTAN 02-113(PT11)/2(2000), NES 113 PT 5 and NES 113 PT 9. (10/2005) This standard is obsolescent because it is no longer required for the procurement of new equipment but is retained for maintenance purposes in support of existing in-service equipment. (07/2009)
    Document Type Miscellaneous Product
    Publisher UK Ministry of Defence Standards
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    DEFSTAN 00-101(PT4)/2(2008) : 2008 DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 4: GENERIC NAVAL ENVIRONMENT
    DEFSTAN 00-101(PT3)/2(2008) : 2008 DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 3: ELECTRICAL EQUIPMENT AND INSTALLATION
    DEFSTAN 02-121(PT1)/2(2006) : 2006 REQUIREMENTS FOR GALLEYS AND ASSOCIATED SPACES - PART 1: COMMON REQUIREMENTS
    DEFSTAN 00-101(PT1)/2(2008) : 2008 DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 1: SURFACE SHIPS
    DEFSTAN 00-101(PT2)/2(2008) : 2008 DESIGN STANDARDS FOR EXPLOSIVES SAFETY IN MOD SHIPS AND SUBMARINES - PART 2: SUBMARINES

    Standards Referencing This Book - (Show below) - (Hide below)

    DEFSTAN 07-254(PT2)/1(2000) : 2000 DESIGN GUIDE ON THE REDUCTION OF ACOUSTIC NOISE IN SURFACE SHIPS - CATEGORY 3 - PART 2: REDUCTION OF INTERNAL AIRBORNE NOISE
    DEFSTAN 02-636/1(2000) : 2000 REQUIREMENTS FOR AC AND DC STARTING AND CONTROL GEAR CATEGORY 2
    ISO 2408:2017 Steel wire ropes — Requirements
    DEFSTAN 02-632/2(2004) : 2004 REQUIREMENTS FOR AC AND DC MOTORS
    BS EN 12385-3 : 2004 STEEL WIRE ROPES - SAFETY - PART 3: INFORMATION FOR USE AND MAINTENANCE
    DEFSTAN 02-324(PT1)/1(2000) : 2000 REQUIREMENTS FOR HYDRAULIC SYSTEMS - PART 1: GENERAL
    DEFSTAN 08-144/2(2001) : 2001 AMD 1 2003 MATERIAL REQUIREMENTS FOR THE NBC DEFENCE OF HM SURFACE SHIPS INCLUDING RFA - CATEGORY 1
    BS EN ISO 9001:2015 Quality management systems. Requirements
    DEFSTAN 02-177/2(2002) : 2002 AMD 1 2002 REQUIREMENTS FOR THE MANUFACTURE, TEST AND IDENTIFICATION FOR ITEMS OF SMITHS WORK
    DEFSTAN 08-123/1(2000) : 2000 REQUIREMENTS FOR THE DESIGN AND TESTING OF EQUIPMENTS TO MEET ENVIRONMENTAL CONDITIONS - CATEGORY 2
    BS EN 1677-5 : 2001 COMPONENTS FOR SLINGS - SAFETY - PART 5: FORGED STEEL LIFTING HOOKS WITH LATCH - GRADE 4
    BS 545:1982 Specification for bevel gears (machine cut)
    BS 3643-1:1981 ISO metric screw threads Principles and basic data
    DEFSTAN 00-35(PT5)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 5: INDUCED MECHANICAL ENVIRONMENTS
    BS 2452:1954 Specification for electrically driven jib cranes mounted on a high pedestal or portal carriage (high pedestal or portal jib cranes)
    BS 4018:1966 Specification for pulley blocks for use with wire rope for a maximum lift of 25 tonf in combination
    DEFSTAN 05-34/2(1984) : 1984 MARKING OF SERVICE MATERIAL
    BS MA 34:1973 Specification for ships\' deck machinery - capstans
    DEFSTAN 02-723/1(2000) : 2000 REQUIREMENTS FOR MARKER PLATES
    BS MA 31:1973 Specification for ships\' deck machinery - cargo winches
    DEFSTAN 08-118(PT1)/1(2000) : 2000 DESIGN GUIDE ON THE REDUCTION OF ACOUSTIC NOISE IN SURFACE SHIPS - CATEGORY 3 - PART 1: REDUCTION OF NOISE RADIATED UNDERWATER
    DEFSTAN 02-127/1(2000) : 2000 ACCESS FITTINGS AND EQUIPMENT
    BS EN 12385-1 : 2002 STEEL WIRE ROPES - SAFETY - PART 1: GENERAL REQUIREMENTS
    BS EN 81-1 : 1998 SAFETY RULES FOR THE CONSTRUCTION AND INSTALLATION OF LIFTS - PART 1: ELECTRIC LIFTS
    BS EN 12385-5:2002 Steel wire ropes. Safety Stranded ropes for lifts
    DEFSTAN 08-107/2(2001) : 2001 GENERAL REQUIREMENTS FOR THE DESIGN OF ELECTROMECHANICAL AND NAVAL WEAPON EQUIPMENT - CATEGORY 2
    BS MA 47:1977 Code of practice for ships\' cargo blocks
    DEFSTAN 91-44/1(1978) : 1978 LUBRICATING OIL, GENERAL PURPOSE: PETROLEUM, LIGHT NATO CODE NO. 0-134 JOINT SERVICE DESIGNATION: OM-13
    DEFSTAN 02-587(PT1)/2(2001) : INTERIM REQUIREMENTS FOR LIGHTING SYSTEMS - PART 1: SURFACE SHIPS CATEGORY 3
    BS 4536:1970 Specification for heavy duty pulley blocks for use with wire rope
    DEFSTAN 02-314/2(2001) : INTERIM COMPRESSED AIR SYSTEMS
    BS EN ISO 1461:2009 Hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods
    BS EN 12385-4 : 2002 STEEL WIRE ROPES - SAFETY - PART 4: STRANDED ROPES FOR GENERAL LIFTING APPLICATIONS
    BS 7471:1991 Specification for mooring winches
    BS 4898:1973 Specification for chain lever hoists
    BS 721-1:1963 Specification for worm gearing Imperial units
    BS 721-2:1983 Specification for worm gearing Metric units
    BS MA 33:1973 Specification for ships\' deck machinery - warping winches
    BS EN 1494 : 2001 MOBILE OR MOVABLE JACKS AND ASSOCIATED LIFTING EQUIPMENT
    DEFSTAN 02-587(PT2)/1(2000) : 2000 REQUIREMENTS FOR LIGHTING SYSTEMS - PART 2: SUBMARINES CATEGORY 3
    DEFSTAN 02-712/1(2000) : 2000 REQUIREMENTS FOR SEWAGE AND GREY - WATER SYSTEMS FOR SURFACE SHIPS (OBSOLESCENT) CATEGORY 2
    DEFSTAN 00-35(PT3)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 3: ENVIRONMENTAL TEST METHODS
    BS 2573-2:1980 Rules for the design of cranes Specification for classification, stress calculations and design of mechanisms
    DEFSTAN 01-5/14(2005) : 2005 FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS
    BS 4344:1968 Pulley blocks for use with natural and synthetic fibre ropes
    DEFSTAN 00-35(PT4)/3(1999) : 1999 AMD 1 2000 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 4: NATURAL ENVIRONMENTS
    BS EN ISO 7500-1:2015 Metallic materials — Calibration and verification of static uniaxial testing machines Part 1: Tension/compression testing machines — Calibration and verification of the force-measuring system
    DEFSTAN 66-2/4(2003) : 2003 GAUGES, PRESSURE, DIAL INDICATING (BOURDON TUBE TYPE)
    DEFSTAN 00-35(PT1)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 1: CONTROL AND MANAGEMENT
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