DEFSTAN 02-738/1(2000) : 2000
Withdrawn
A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.
METALS AND CORROSION GUIDE
12-01-2013
22-06-2009
TITLE PAGE
SCOPE
FOREWORD
Sponsorship
Conditions of Release
General
MOD Tender or Contract Process
Related Documents
Health and Safety
Warning
CONTENTS
SECTION 1 - METALLIC MATERIALS
SECTION 2 - ENVIRONMENTAL CONDITIONS
SECTION 3 - PROPERTIES AND SELECTION OF METALLIC MATERIALS
3.1 Physical Properties
3.2 Mechanical Properties
3.3 Tensile and Shear Properties
3.4 Hardness and Abrasion
3.5 Notch Toughness
3.6 Creep
3.7 Stress Relaxation
3.8 Fatigue
3.9 Corrosion Fatigue
3.10 Chemical Properties
3.11 Stress and Corrosion
3.12 Selection of Metals
3.13 Toxicity of Metals
SECTION 4 - MODES OF FAILURE
4.1 Plastic Collapse
4.2 Brittle Fracture
4.3 Fatigue and Corrosion Fatigue
4.4 Corrosion
4.5 Stress Corrosion and Stress Corrosion Cracking
4.6 Low Energy Ductile Tearing
SECTION 5 - METAL FORMS AND PROCESSES
5.1 Cast Metals
5.2 Advantages and Disadvantages of Castings
5.3 Wrought Products
5.4 Working Processes
5.5 Extrusion
5.6 Powder Metallurgy
5.7 Clad Metals
SECTION 6 - SHAPING OF METALS
6.1 Cold Forming
6.2 Hot Forming
6.3 Shaping Weldments
6.4 Spinning
6.5 Machining
SECTION 7 - HEAT TREATMENT
7.1 Steel
7.2 Annealing
7.3 Normalizing
7.4 Quenching
7.5 Interrupted Quenching
7.6 Tempering
7.7 Flame Hardening
7.8 Induction Hardening
7.9 Stress Relief
7.10 Non-Ferrous Alloys
7.11 Solution Treatment and Precipitation Hardening
SECTION 8 - SURFACE TREATMENT
8.1 Surface Hardening
8.2 Carburizing
8.3 Pack Carburizing
8.4 Liquid Carburizing
8.5 Gas Carburizing
8.6 Steels for Carburizing
8.7 Nitriding
8.8 Ion-Nitriding
8.9 Steels for Nitriding
8.10 Carbon-nitriding
8.11 Nitriding v Carburizing
8.12 Patented Processes
8.13 Surface Coatings
8.14 Hot Dipped Coatings
8.15 Electroplated Coatings
8.16 Electroless Plating
8.17 Sherardizing
8.18 Calorizing
8.19 Ion-Plating
8.20 Phosphating
8.21 Anodizing
8.22 Metal Spraying
SECTION 9 - TESTING AND QUALITY ASSURANCE
9.1 Strength and Ductility
9.2 Hardness
9.3 Notch Toughness
9.4 Production Testing of Notch Toughness
9.5 Laboratory Testing of Notch Toughness
9.6 Drop Weight Test
9.7 Bulge Explosion Test
9.8 Crack Arrest Test
9.9 Isothermal Crack Arrest Test
9.10 Wide Plate Test
9.11 Dynamic Tear Test
9.12 Fracture Mechanics Test
9.13 Material Cleanness
9.14 Creep and Stress Rupture
9.15 Fatigue Limit
9.16 Corrosion Fatigue and Stress Corrosion Cracking
9.17 Welding and Brazing Tests
9.18 Non-Destructive Examination
9.19 Ultrasonics
9.20 Eddy Current
9.21 Radiography
9.22 Magnetic Particle
9.23 Dye Penetrant
9.24 Quality Assurance
SECTION 10 - CARBON AND LOW ALLOY STEELS
10.1 Limitations of Plain Carbon Steels
10.2 Low Alloy Steels
10.3 Steels for Naval Use
SECTION 11 - STAINLESS STEEL
11.1 Austenitic
11.2 Ferritic
11.3 Martensitic
11.4 Duplex (Austenitic-Ferritic)
11.5 Precipitation Hardening
11.6 Corrosion Resistance
11.7 Stress Corrosion Cracking
11.8 Carbide Precipitation
11.9 Stainless Steels for Naval Use
SECTION 12 - CAST IRONS (GREY FLAKE AND DUCTILE IRONS)
SECTION 13 - COPPER AND COPPER ALLOYS
SECTION 14 - NICKEL AND NICKEL ALLOYS
14.1 NA 13
14.2 NA 18
14.3 NA 21
14.4 Corrosion Resistance
SECTION 15 - ALUMINIUM AND ALUMINIUM ALLOYS
SECTION 16 - TITANIUM
SECTION 17 - DAMPING ALLOYS
SECTION 18 - BEARING ALLOYS
SECTION 19 - MISCELLANEOUS ALLOYS
19.1 Shape Memory Effect (SME) Alloys
19.2 Lead and Zinc
SECTION 20 - CORROSION
20.1 Mechanisms of Corrosion
20.2 Bimetallic Corrosion
20.3 Formation of Surface Films
20.4 Protective Films
20.5 Selective Phase Corrosion
20.6 Crevice Corrosion
20.7 Impingement Corrosion
20.8 Cavitation
20.9 Hot Spot Corrosion
20.10 Pitting
20.11 Exfoliation of Aluminium Alloy
20.12 Harbour and Estuarine Waters
SECTION 21 - CATHODIC PROTECTION
21.1 Sacrificial Anode System
21.2 Materials
21.3 Impressed Current Cathodic Protection (ICCP)
Systems
SECTION 22 - MARINE FOULING
22.1 Outer Bottom Fouling
22.2 Fouling of Sea Water Systems
22.3 Fouling by Bacteria and Fungi
SECTION 23 - ANTIFOULING METHODS
SECTION 24 - HOT GAS CORROSION
SECTION 25 - FRETTING CORROSION
SECTION 26 - LUBRICATING OILS
ANNEX A - RELATED DOCUMENTS
ANNEX B - DEFINITIONS AND ABBREVIATIONS
ALPHABETICAL INDEX
Describes the use of preferred metallic materials for use in selected applications in Surface Ships and Submarines.
| DevelopmentNote |
This is a redesignation of NES 738. (01/2001)
|
| DocumentType |
Standard
|
| PublisherName |
UK Ministry of Defence Standards
|
| Status |
Withdrawn
|
| Supersedes |
| DEFSTAN 02-348/2(2008) : 2008 | GUIDE TO THE DESIGN, CORROSION ASSESSMENT AND STRESS ANALYSIS OF STEAM SYSTEMS PIPEWORK |
| NES 736 PT 2 : ISSUE 2 | REQUIREMENTS FOR Q1 (NAVY) STEEL - FORGINGS |
| NES 747 PT 4 : ISSUE 3 | NICKEL ALUMINIUM BRONZE CASTINGS AND INGOTS - REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE (NAVAL ALLOY) SAND CASTING WITH WELDING RESTRICTED TO THE NON-WETTED SURFACE (CLASS I & II CASTINGS ONLY) |
| NES 848 PT1 : ISSUE 1 | REQUIREMENTS FOR CARBON MANGANESE AND LOW ALLOY STEEL FORGINGS - CARBON MANGANESE STEEL FORGINGS |
| DEFSTAN 03-19/2(1994) : 1994 | ELECTRO-DEPOSITION OF CADMIUM |
| NES 380 : ISSUE 1 | REQUIREMENTS FOR FORGED ALLOY STEEL STEAM TURBINE ROTOR FORGINGS |
| NES 791 PT 4 : ISSUE 2 | REQUIREMENTS FOR WELDABLE STRUCTURAL STEELS - BX QUALITY STEEL PLATES |
| NES 838 PT 1 : ISSUE 1 | REQUIREMENTS FOR PHOSPHOR BRONZE RODS - CONTINUOUSLY CAST |
| NES 745 PT 1 : ISSUE 1 | CLASSIFICATION, INSPECTION REQUIREMENTS AND ACCEPTANCE STANDARDS FOR CASTING - COPPER AND NICKEL ALLOY CASTINGS |
| DEFSTAN 03-5/3(1995) : 1995 | AUTOCATALYTIC (ELECTROLESS) NICKEL COATING OF METALS |
| BS 131-1:1961 | Methods for notched bar tests The Izod impact test on metals |
| NES 830 PT 1 : ISSUE 2 | REQUIREMENTS FOR GUNMETAL INGOTS AND CASTINGS - GUNMETAL SAND CASTINGS AND INGOT CLASS 3 CASTING ONLY |
| NES 729 PT 4 : ISSUE 2 | REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - LIQUID PENETRANT |
| BS 3073:1977 | Specification for nickel and nickel alloys: strip |
| BS 3071:1986 | Specification for nickel-copper alloy castings |
| NES 749 PT 3 : ISSUE 2 AMD 1 | REQUIREMENTS FOR ALUMINIUM NICKEL SILICON BRASS - TUBES |
| NES 770 PT 1 : ISSUE 2 | WELDING AND FABRICATION OF Q1N, HY80 AND QT35 STEEL - GENERAL |
| NES 849 : ISSUE 1 | STEEL CASTINGS FOR STRUCTURAL, ENGINEERING AND PRESSURE PURPOSES |
| BS 5762:1979 | Methods for crack opening displacement (COD) testing |
| BS 2875:1969 | Specification for copper and copper alloys. Plate |
| NES 824 PT 1 : ISSUE 3 AMD 3 | COPPER NICKEL CHROMIUM SAND CASTING AND INGOTS - PRODUCTION REQUIREMENTS |
| NES 839 : ISSUE 1 | REQUIREMENTS FOR WHITE METAL INGOTS |
| NES 779 PT 2 : ISSUE 1 AMD 1 | REQUIREMENTS FOR 90/10 COPPER NICKEL ALLOY MATERIAL - FORGINGS, FORGING STOCK, RODS AND SECTIONS |
| NES 824 PT 2 : ISSUE 1 AMD 1 | COPPER NICKEL CHROMIUM SAND CASTING AND INGOTS - GUIDE TO PRODUCTION METHODS |
| NES 791 PT 1 : ISSUE 2 | REQUIREMENTS FOR WELDABLE STRUCTURAL STEELS - MILD STEEL-PLATE SECTIONS AND BARS |
| DEFSTAN 03-10/2(1987) : 1987 | ELECTRO-DEPOSITION OF NICKEL AND CHROMIUM |
| NES 719 : ISSUE 2 AMD 2 | SEA WATER SYSTEMS FOR HM SURFACE SHIPS |
| NES 704 PT 1 : ISSUE 3 | REQUIREMENTS FOR CATHODIC PROTECTION - COMMON REQUIREMENTS |
| NES 736 PT 1 : ISSUE 2 | REQUIREMENTS FOR Q1 (NAVY) STEEL - PLATES |
| NES 791 PT 3 : ISSUE 2 | REQUIREMENTS FOR WELDABLE STRUCTURAL STEELS - B QUALITY STEEL PLATES AND SECTIONS |
| NES 706 : ISSUE 2 AMD 6 | WELDING AND FABRICATION OF SHIP STRUCTURE |
| NES 704 PT 2 : ISSUE 4 | REQUIREMENTS FOR CATHODIC PROTECTION - IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM |
| NES 837 : ISSUE 1 AMD 1 | REQUIREMENTS FOR COPPER TUBES |
| NES 747 PT 3 : ISSUE 3 | NICKEL ALUMINIUM BRONZE CASTINGS AND INGOTS - REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE (COMMERCIAL ALLOY) SAND CASTINGS AND INGOTS |
| BS 131-5:1965 | Notched bar tests Determination of crystallinity |
| BS EN 10025:1993 | Hot rolled products of non-alloy structural steels. Technical delivery conditions |
| NES 836 : ISSUE 1 | REQUIREMENTS FOR CROWN METAL CAST BEARINGS |
| NES 749 PT 1 : ISSUE 2 | REQUIREMENTS FOR ALUMINIUM NICKEL SILICON BRASS - SHEET, STRIP AND PLATE |
| DEFSTAN 01-2/1(1969) : LATEST | GUIDE TO ENGINEERING ALLOYS USED IN NAVAL SERVICE: DATA SHEETS |
| NES 781 : ISSUE 3 | PROCESS AND PROCEDURE REQUIREMENTS FOR THE PROTECTION OF SEA-WATER SYSTEMS USING SODIUM DIMETHYLDITHIOCARBAMATE |
| NES 704 PT 5 : ISSUE 3 AMD 1 | REQUIREMENTS FOR CATHODIC PROTECTION - GENERAL INFORMATION ON BIMETALLIC COUPLES |
| DEFSTAN 03-8/2(1992) : 1992 | ELECTRO-DEPOSITION OF TIN |
| DEFSTAN 03-11/3(1995) : 1995 | PHOSPHATE TREATMENT OF IRON AND STEEL |
| NES 729 PT 5 : ISSUE 1 | REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - ULTRASONIC |
| BS 970-4:1970 | Specification for wrought steels for mechanical and allied engineering purposes Valve steels |
| NES 729 PT 1 : ISSUE 2 | REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - RADIOGRAPHIC |
| NES 747 PT 5 : ISSUE 1 | NICKEL ALUMINIUM BRONZE CASTINGS AND INGOTS - REQUIREMENTS FOR THE DESIGN AND MANUFACTURE OF NICKEL ALUMINIUM BRONZE SAND CASTINGS |
| BS 3075:1976 | Specification for nickel and nickel alloys: wire |
| NES 749 PT 2 : ISSUE 2 | REQUIREMENTS FOR ALUMINIUM NICKEL SILICON BRASS - FORGINGS, FORGING STOCK, RODS AND SECTIONS |
| NES 831 PT 1 : ISSUE 1 AMD 1 | REQUIREMENTS FOR ALUMINIUM ALLOY PRODUCTS HELD BY NAVAL STORES - SHEET, STRIP AND PLATE (INCLUDING PERFORATED SHEET) |
| NES 779 PT 1 : ISSUE 2 | REQUIREMENTS FOR 90/10 COPPER NICKEL ALLOY MATERIAL - SHEET, STRIP, PLATE |
| NES 747 PT 1 : ISSUE 3 | NICKEL ALUMINIUM BRONZE CASTINGS AND INGOTS - REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE (NAVAL ALLOY) CENTRIFUGAL CASTINGS AND INGOTS |
| BS 5447:1977 | Methods of test for plane strain fracture toughness (<i>K</i><sub>Ic</sub>) of metallic materials |
| NES 797 PT 2 : ISSUE 1 | PIPEWORK ENGINEERING - COMPOSITE CRYOFIT COUPLINGS |
| BS 2789:1985 | Specification for spheroidal graphite or nodular graphite cast iron |
| NES 830 PT 2 : ISSUE 2 | REQUIREMENTS FOR GUNMETAL INGOTS AND CASTINGS - GUNMETAL - CONTINUOUSLY CAST |
| NES 780 PT 2 : ISSUE 2 AMD 1 | REQUIREMENTS FOR 70/30 COPPER NICKEL ALLOY MATERIAL - FORGINGS, FORGING STOCK, RODS AND SECTIONS |
| DEFSTAN 03-20/2(1994) : 1994 AMD 1 1996 | ELECTRO-DEPOSITION OF ZINC |
| NES 704 PT 4 : ISSUE 3 AMD 1 | REQUIREMENTS FOR CATHODIC PROTECTION - SHIPS FITTING OUT, SHIPS IN REFIT OR LAID-UP |
| NES 835 : ISSUE 1 AMD 1 | REQUIREMENTS FOR HIGH STRENGTH COPPER NICKEL MANGANESE ALLOY - FORGINGS, FORGING STOCK RODS AND SECTIONS |
| BS 3602-1:1987 | Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties Specification for seamless and electric resistance welded including induction welded tubes |
| NES 780 PT 3 : ISSUE 2 | REQUIREMENTS FOR 70/30 COPPER NICKEL ALLOY MATERIAL - TUBES |
| BS 1490:1988 | Specification for aluminium and aluminium alloy ingots and castings for general engineering purposes |
| NES 736 PT 3 : ISSUE 1 | REQUIREMENTS FOR Q1 (NAVY) STEEL - CASTINGS |
| NES 729 PT 2 : ISSUE 2 | REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - MAGNETIC PARTICLE |
| BS 4844:1986 | Specification for abrasion resisting white cast iron |
| DEFSTAN 03-6/2(1997) : 1997 | GUIDE TO THERMAL SPRAYING PROCESSES |
| BS 1503:1989 | Specification for steel forgings for pressure purposes |
| BS 3468:1986 | Specification for austenitic cast iron |
| NES 831 PT 2 : ISSUE 1 AMD 1 | REQUIREMENTS FOR ALUMINIUM ALLOY PRODUCTS HELD BY NAVAL STORES - EXTRUDED SECTIONS (INCLUDING STANDARD EXTRUSIONS AND SPECIAL EXTRUSIONS) |
| NES 833 PT 2 : ISSUE 2/1 | REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE - FORGINGS, FORGING STOCK, RODS AND SECTIONS |
| NES 729 PT 3 : ISSUE 2 | REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - EDDY CURRENT |
| NES 779 PT 3 : ISSUE 1 AMD 1 | REQUIREMENTS FOR 90/10 COPPER NICKEL ALLOY MATERIAL - TUBES |
| BS 3076:1989 | Specification for nickel and nickel alloys: bar |
| NES 791 PT 2 : ISSUE 2 | REQUIREMENTS FOR WELDABLE STRUCTURAL STEELS - NOTCH TOUGH MILD STEEL-PLATE |
| BS EN 10045-1:1990 | Charpy impact test on metallic materials Test method (V- and U-notches) |
| NES 747 PT 2 : ISSUE 3 | NICKEL ALUMINIUM BRONZE CASTINGS AND INGOTS - REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE (NAVAL ALLOY) SAND CASTINGS AND INGOTS |
| NES 704 PT 3 : ISSUE 4 AMD 2 | REQUIREMENTS FOR CATHODIC PROTECTION - SACRIFICIAL ANODE OR SELF ENERGIZED SYSTEM |
| NES 780 PT 1 : ISSUE 2 | REQUIREMENTS FOR 70/30 COPPER NICKEL ALLOY MATERIAL - SHEET, STRIP AND PLATE |
| NES 834 PT 1 : ISSUE 2 | REQUIREMENTS FOR ALUMINIUM SILICON BRONZE - SHEET, STRIP AND PLATE |
| BS 6681:1986 | Specification for malleable cast iron |
| BS 1470:1987 | Specification for wrought aluminium and aluminium alloys for general engineering purposes: plate, sheet and strip |
| NES 834 PT 2 : ISSUE 2 | REQUIREMENTS FOR ALUMINIUM SILICON BRONZE - FORGINGS, FORGING STOCK, RODS AND SECTIONS |
| BS EN 10002-1:2001 | Tensile testing of metallic materials Method of test at ambient temperature |
| ASTM E 813 : 1989 | TEST METHOD FOR J1C, A MEASURE OF FRACTURE TOUGHNESS |