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DEFSTAN 02-797(PT1)/3(2009) : 2009

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

PIPEWORK ENGINEERING - PART 1: GENERAL

Available format(s)

Hardcopy , PDF

Superseded date

28-03-2019

Language(s)

English

Published date

01-01-2009

€14.02
Excluding VAT

Foreword
1 Scope
2 Warning
3 Related Documents
4 Requirements
  4.1 Drawings
  4.2 Environmental Conditions
  4.3 Pipework and Fittings
       4.3.1 General
  4.4 Flexible Pipes and Bellows
  4.5 Test and Examination Requirements
       4.5.1 Pressure Tests
       4.5.2 System Test Pressures
       4.5.3 Non-Destructive Examination
  4.6 Cleaning, Preservation, Painting and Protection
       4.6.1 Cleaning
       4.6.2 Preservation and Painting
       4.6.3 Protection
  4.7 Identification
5 Design Requirements/Guidance
  5.1 General Design Requirements
       5.1.1 Arrangements
       5.1.2 Flexibility
       5.1.3 Support
       5.1.4 Reduced Pressure Systems
  5.2 Sizing of Pipes
  5.3 Pipe Stressing
  5.4 Rigid Plastic Pipes
  5.5 Joints
  5.6 Permanent Joints
       5.6.1 Welded Joints
       5.6.2 Butt Welds
       5.6.3 Sleeve and Socket Welds
       5.6.4 Brazed Joints
  5.7 Breakable Joints
       5.7.1 Flanges for Low Pressure Systems
       5.7.2 Flanges for High Pressure Hydraulic Systems
       5.7.3 Flanges for High Pressure Sea Water Systems
       5.7.4 Flanges for High Pressure Steam and Feed Systems
       5.7.5 Screwed Connections for Low Pressure Systems
       5.7.6 Split Collet Couplings for High Pressure Air and
              Hydraulic Systems
       5.7.7 Compression Fittings
       5.7.8 Twin Ferrule Connectors
  5.8 Valves
       5.8.1 General
       5.8.2 Bulkhead and Hull Valves, HM Surface Ships
       5.8.3 Bulkhead Valves, Submarines
  5.9 Instrumentation
       5.9.1 Pressure Gauges
       5.9.2 Thermometers
  5.10 Safety Precautions
  5.11 Installation
       5.11.1 General
       5.11.2 Flexible Hoses, Pipes and Bellows
       5.11.3 Pipe Clips
Annex A - Abbreviations and Definitions

Provides general design, provision, installation and testing requirements for fluid system pipework in HM Surface Ships and Submarines.

DevelopmentNote
Supersedes DEFSTAN 02-797(PT1)/2(2008). (03/2009) This standard is obsolescent because it is no longer required for procurement of new equipment but is retained for maintenance purposes in support of existing in-service equipment. (05/2014) Supersedes DEFSTAN 02-710/1(2000). (05/2016)
DocumentType
Standard
Pages
36
PublisherName
UK Ministry of Defence Standards
Status
Superseded
SupersededBy
Supersedes

DEFSTAN 02-319/3(2009) : 2009 REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SURFACE SHIPS
DEFSTAN 02-319/4(2014) : 2014 REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SHIPS
DEFSTAN 02-106(PT1)/2(2010) : 2010 REQUIREMENTS FOR MEDICAL & DENTAL ORGANIZATION IN HM SURFACE SHIPS AND SUBMARINES - PART 1: COMMON REQUIREMENTS - MEDICAL & DENTAL FACILITIES
DEFSTAN 02-123(PT1)/3(2015) : 2015 REQUIREMENTS FOR LAUNDRIES AND ASSOCIATED COMPARTMENTS - PART 1: LAUNDRIES AND ASSOCIATED COMPARTMENTS
DEFSTAN 02-330/3(2013) : 2013 REQUIREMENTS FOR MAIN PROPULSION PLANT CONDENSERS IN NUCLEAR POWERED SUBMARINES
DEFSTAN 02-320/3(2009) : 2009 REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES
DEFSTAN 02-732/3(2009) : 2009 THERMOMETERS, LIQUID-IN-GLASS EXPANSION TYPE AND THERMOMETER POCKETS
DEFSTAN 02-375/2(2017) : 2017 VALVE DESIGN AND MANUFACTURE
DEFSTAN 02-878/1(2011) : 2011 NON-FERROUS TUBES AND PIPES FOR USE IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS
DEFSTAN 02-320/4(2015) : 2015 REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES
DEFSTAN 02-728/3(2010) : 2010 REQUIREMENTS FOR DOMESTIC HOT AND COLD FRESH WATER SYSTEMS
DEFSTAN 02-345/2(2013) : 2013 REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES AND BELLOWS FOR USE IN SYSTEMS FROM VACUUM TO 20 BAR
DEFSTAN 02-136/3(2010) : 2010 DESIGN POLICY, PRINCIPLES, TESTING AND ACCEPTANCE REQUIREMENTS FOR WATERTIGHT INTEGRITY OF SUBMARINES
DEFSTAN 02-775/3(2010) : 2010 REQUIREMENTS FOR GASOLINE SYSTEMS AND STOWAGES IN HM SURFACE SHIPS
DEFSTAN 02-322/3(2010) : 2010 OIL AND BILGE WATER SHIPBOARD PROCESSING ARRANGEMENTS
DEFSTAN 02-775/4(2017) : 2017 REQUIREMENTS FOR GASOLINE SYSTEMS AND STOWAGES IN HM SURFACE SHIPS

DEFSTAN 02-704(PT5)/1(2000) : 2000 REQUIREMENTS FOR CATHODIC PROTECTION - PART 5: GENERAL INFORMATION ON BI-METALLIC COUPLES
DEFSTAN 02-853(PT1)/1(2000) : 2000 REQUIREMENTS FOR THE IDENTIFICATION, COLOUR CODING AND MARKING FOR SYSTEMS - PART 1: SURFACE SHIPS CATEGORY 2
DEFSTAN 02-747(PT2)/2(2004) : 2004 REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE CASTINGS AND INGOTS - PART 2: NICKEL ALUMINIUM BRONZE NAVAL ALLOY INGOTS AND SAND CASTINGS WITH WELDING PERMITTED TO THE WETTED SURFACE
DEFSTAN 02-374/2(2009) : 2009 RUBBER FLEXIBLE PIPES AND BELLOWS FOR USE IN SUBMARINES
DEFSTAN 02-729(PT1)/2(2006) : 2006 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHOD - PART 1: RADIOGRAPHIC
DEFSTAN 02-319/2(2002) : INTERIM REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SURFACE SHIPS
BS EN ISO 5167-1:2003 Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full General principles and requirements
DEFSTAN 08-123/1(2000) : 2000 REQUIREMENTS FOR THE DESIGN AND TESTING OF EQUIPMENTS TO MEET ENVIRONMENTAL CONDITIONS - CATEGORY 2
DEFSTAN 02-749(PT3)/1(2000) : 2000 REQUIREMENTS FOR ALUMINIUM-NICKEL-SILICON-BRASS - PART 3: TUBES
DEFSTAN 02-743(PT5)/1(2000) : 2000 PIPE MANIPULATION - PART 5: BRAZING
DEFSTAN 02-732/2(2000) : 2000 THERMOMETERS, LIQUID IN GLASS EXPANSION TYPE AND THERMOMETER POCKETS
DEFSTAN 02-341(PT1)/1(2000) : 2000 REQUIREMENTS FOR CLEANING OF ITEMS, COMPONENTS AND EQUIPMENT FOR FLUID SYSTEMS - PART 1: CLEANING CATEGORY 2
BS EN 10217-2 : 2002 WELDED STEEL TUBES FOR PRESSURE PURPOSES - TECHNICAL DELIVERY CONDITIONS - PART 2: ELECTRIC WELDED NON-ALLOY AND ALLOY STEEL TUBES WITH SPECIFIED ELEVATED TEMPERATURE PROPERTIES
DEFSTAN 07-204(PT1)/1(2000) : 2000 THE REQUIREMENT FOR FIRE PROTECTION AND DAMAGE CONTROL FOR SURFACE SHIPS - CATEGORY 2 - PART 1: POLICY FOR SURFACE SHIPS
DEFSTAN 02-320/2(2002) : INTERIM REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES
DEFSTAN 02-729(PT4)/2(2004) : 2004 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS - PART 4: LIQUID PENETRANT
DEFSTAN 02-704(PT2)/1(2000) : 2000 REQUIREMENTS FOR CATHODIC PROTECTION - PART 2: IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM CATEGORY 2
DEFSTAN 08-118(PT1)/1(2000) : 2000 DESIGN GUIDE ON THE REDUCTION OF ACOUSTIC NOISE IN SURFACE SHIPS - CATEGORY 3 - PART 1: REDUCTION OF NOISE RADIATED UNDERWATER
DEFSTAN 02-361/1(2000) : 2000 VALVE ROAD GEARING (LTD CIRC) CATEGORY 3
DEFSTAN 02-324(PT5)/1(2000) : 2000 REQUIREMENTS FOR HYDRAULIC SYSTEMS - PART 5: FLEXIBLE HOSE, MULTIPLE SPIRAL WIRE REINFORCED RUBBER HOSE ASSEMBLIES CATEGORY N/A
BS EN 1514-3:1997 Flanges and their joints. Dimensions of gaskets for PN-designated flanges Non-metallic PTFE envelope gaskets
DEFSTAN 02-743(PT3)/1(2000) : 2000 PIPE MANIPULATION - PART 3: SWAGING CATEGORY 2
BS EN 837-2:1998 Pressure gauges Selection and installation recommendations for pressure gauges
BS EN 1759-1:2004 Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class-designated Steel flanges, NPS 1/2 to 24
DEFSTAN 02-745/1(2006) : 2006 CLASSIFICATION, INSPECTION REQUIREMENTS AND ACCEPTANCE STANDARDS FOR STEEL CASTINGS
DEFSTAN 02-863/1(2000) : 2000 REQUIREMENTS FOR THE CLASSIFICATION, DIMENSIONS, TOLERANCES AND GENERAL STANDARDS OF ACCEPTANCE FOR COPPER AND NICKEL ALLOY CASTINGS
DEFSTAN 02-704(PT3)/1(2000) : 2000 REQUIREMENTS FOR CATHODIC PROTECTION - PART 3: SACRIFICIAL ANODE OR SELF-ENERGIZED SYSTEM
DEFSTAN 02-729(PT5)/2(2006) : 2006 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS - PART 5: ULTRASONIC
DEFSTAN 47-2/4(1997) : 1997 RUBBER HOSE AND HOSE ASSEMBLIES FOR HYDRAULIC SYSTEMS (THICK COVER)
DEFSTAN 02-781/1(2000) : 2000 PROCESS AND PROCEDURE REQUIREMENTS FOR THE PROTECTION OF SEA-WATER SYSTEMS USING SODIUM DIMETHYLDITHIOCARBAMATE
DEFSTAN 02-719/1(2000) : 2000 SEA WATER SYSTEMS FOR HM SURFACE SHIPS CATEGORY 2
DEFSTAN 02-779(PT3)/1(2000) : 2000 REQUIREMENTS FOR 90/10 COPPER NICKEL ALLOY MATERIAL - PART 3: TUBES CATEGORY 2
DEFSTAN 02-773/2(2006) : 2006 MINIMUM NON-DESTRUCTIVE EXAMINATION ACCEPTANCE STANDARDS FOR WELDS IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS
BS EN 1514-1:1997 Flanges and their joints. Dimensions of gaskets for PN-designated flanges Non-metallic flat gaskets with or without inserts
DEFSTAN 02-853(PT2)/1(2000) : 2000 REQUIREMENTS FOR THE IDENTIFICATION, COLOUR CODING AND MARKING FOR SYSTEMS - PART 2: SUBMARINES CATEGORY 2
DEFSTAN 02-837/2(2005) : 2005 REQUIREMENTS FOR COPPER TUBES
BS EN 1254-2:1998 Copper and copper alloys. Plumbing fittings Fittings with compression ends for use with copper tubes
BS EN 1092-3:2003 Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, PN designated Copper alloy flanges
DEFSTAN 02-703/1(2000) : 2000 THERMAL AND ACOUSTIC INSULATION OF HULL AND MACHINERY
DEFSTAN 02-704(PT4)/1(2000) : 2000 REQUIREMENTS FOR CATHODIC PROTECTION - PART 4: SHIPS FITTING OUT, SHIPS IN REFIT OR LAID-UP
DEFSTAN 02-345/1(2000) : 2000 AMD 1 2002 REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES AND BELLOWS FOR USE IN SYSTEMS FROM VACUUM TO 10 BAR
DEFSTAN 66-2(PT2)/2(2007) : 2007 GAUGES, PRESSURE, DIAL INDICATING (BOURDON TUBE TYPE) - PART 2: INDUSTRIAL QUALITY TO COMMERCIAL SPECIFICATIONS
DEFSTAN 02-729(PT2)/2(2005) : 2005 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS - PART 2: MAGNETIC PARTICLE
DEFSTAN 02-780(PT3)/1(2000) : 2000 REQUIREMENTS FOR 70/30 COPPER NICKEL ALLOY MATERIAL - PART 3: TUBES CATEGORY 2
DEFSTAN 80-131/1(1989) : 1989 PAINT, ALUMINIUM, HEAT RESISTING - TYPE: BRUSHING
DEFSTAN 02-324(PT6)/1(2000) : 2000 REQUIREMENTS FOR HYDRAULIC SYSTEMS - PART 6: FLEXIBLE HOSE, 2 LAYER WIRE BRAID REINFORCED RUBBER HOSE ASSEMBLIES CATEGORY N/A
DEFSTAN 08-103(PT2)/1(2000) : 2000 REQUIREMENTS FOR MAINTENANCE ENVELOPES AND REMOVAL ROUTES - CATEGORY 2 - PART 2: REQUIREMENTS FOR SUBMARINES
DEFSTAN 08-162/1(2003) : 2003 LUBRICATING OIL SYSTEMS FOR PROPULSION AND GENERATION IN HM SURFACE SHIPS AND SUBMARINES - CATEGORY 2
BS EN 1514-4:1997 Flanges and their joints. Dimensions of gaskets for PN-designated flanges Corrugated, flat or grooved metallic and filled metallic gaskets for use with steel flanges
DEFSTAN 02-797(PT4)/2(2008) : 2008 PIPEWORK ENGINEERING - PART 4: SCREWED COUPLINGS AND COMPRESSION FITTINGS
BS EN 1759-3:2003 Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class designated Copper alloy flanges
DEFSTAN 02-743(PT1)/1(2000) : 2000 PIPE MANIPULATION - PART 1: BENDING OF PIPES CATEGORY 2
BS EN 10216-2:2013 Seamless steel tubes for pressure purposes. Technical delivery conditions Non-alloy and alloy steel tubes with specified elevated temperature properties
BS EN 10255:2004 Non-alloy steel tubes suitable for welding and threading. Technical delivery conditions
DEFSTAN 02-729(PT3)/2(2005) : 2005 REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATION METHODS IN HM SUBMARINES AND SURFACE SHIPS NOT IN CLASS - PART 3: EDDY CURRENT
DEFSTAN 02-360/2(2001) : 2001 GUIDANCE TO THE SELECTION OF LOW PRESSURE METRIC STANDARD VALVES
DEFSTAN 02-348/2(2008) : 2008 GUIDE TO THE DESIGN, CORROSION ASSESSMENT AND STRESS ANALYSIS OF STEAM SYSTEMS PIPEWORK
DEFSTAN 02-375/1(2000) : 2000 VALVE DESIGN AND MANUFACTURE CATEGORY 2
BS EN 1092-1 : 2007 FLANGES AND THEIR JOINTS - CIRCULAR FLANGES FOR PIPES, VALVES, FITTINGS AND ACCESSORIES, PN DESIGNATED - STEEL FLANGES
DEFSTAN 02-771/1(2000) : 2000 REQUIREMENTS, PROCEDURE AND INSPECTION FOR WELD REPAIR OF COPPER ALLOY AND NICKEL ALLOY CASTINGS
BS EN 1514-2:2014 Flanges and their joints. Gaskets for PN-designated flanges Spiral wound gaskets for use with steel flanges
DEFSTAN 02-302(PT1)/1(2000) : 2000 REQUIREMENTS FOR MAINTENANCE ENVELOPES AND REMOVAL ROUTES - PART 1: SURFACE SHIPS CATEGORY 2
DEFSTAN 02-704(PT1)/1(2000) : 2000 REQUIREMENTS FOR CATHODIC PROTECTION - PART 1: SYSTEMS GENERAL

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