FOREWORD
0 INTRODUCTION
1 SCOPE
2 NORMATIVE REFERENCES
3 DEFINITIONS
4 LIST OF SIGNIFICANT HAZARDS
4.1 Common Hazards
4.1.1 Mechanical hazards
4.1.2 Electrical hazards
4.1.3 Thermal hazards
4.1.4 Hazards generated by noise
4.1.5 Hazards generated by vibration
4.1.6 Hazards generated by radiation
4.1.7 Hazards caused by materials and
substances being filled or used for
cleaning or sterilizing
4.1.8 Hazards caused by neglecting ergonomic
principles
4.1.9 Hazard combinations
4.1.10 Hazards caused by failure of energy
supply
4.1.11 Hazards due to guards being removed or
incorrectly adjusted on machines which
accomodate different sizes of container
or label
4.1.12 Hazards caused by faults in control
systems and controls
4.2 Machine Specific Hazards
4.2.1 Hazards associated with filling
machines (other than cask, keg and
barrel filling machines)
4.2.2 Hazards associated with capping,
closing and sealing/seaming machines
4.2.3 Hazards associated with container
cleaning machines (other than cask, keg
and barrel cleaning machines)
4.2.4 Hazards associated with linear and
rotary rinsing and air cleaning
machines
4.2.5 Hazards associated with labelling,
decorating, coding and marking machines
4.2.6 Hazards associated with decapping/
unscrewing machines
4.2.7 Hazards associated with machines which
inspect and reject containers
4.2.8 Hazards associated with machines that
apply wiring to secure stoppers in
bottles
4.2.9 Hazards associated with machines which
combine rinsing, inspecting, filling,
sealing and labelling containers
4.2.10 Hazards associated with barrel, keg and
cask pushing, turning, cleaning and
filling machines (excluding multi-lane
plants)
4.2.11 Hazards associated with packing,
unpacking and unscrambling machines
4.2.12 Hazards associated with unpressurized
pasteurizers and back-cooling machines
4.2.13 Hazards associated with continuous
vertical and horizontal sterilizing
machines
5 SAFETY REQUIREMENTS AND MEASURES
5.1 Common Safety Requirements
5.1.1 Safety Requirements for mechanical
hazards
5.1.2 Safety Requirements for electrical
hazards
5.1.3 Safety Requirements for thermal hazards
5.1.4 Safety Requirements for hazards
generated by noise
5.1.5 Safety Requirements for vibration
hazards
5.1.6 Safety Requirements for radiation
hazards
5.1.7 Safety Requirements relating to
materials and substances
5.1.8 Requirements to prevent hazards due to
the neglect of ergonomic principles
5.1.9 Safety Requirements for hazard
combinations
5.1.10 Safety Requirements to prevent hazards
from failure of energy supply
5.1.11 Safety Requirements which enable
machines to safely accomodate
different sizes of container and label
5.1.12 Safety Requirements for control systems
and controls
5.2 Machine Specific Safety Requirements
5.2.1 Additional Safety Requirements for
filling machines (other than keg, cask
and barrel filling machines)
5.2.2 Additional Safety Requirements for
capping, closing and sealing/seaming
machines
5.2.3 Additional Safety Requirements for
container cleaning machines (other than
cask,keg and barrel cleaning machines)
5.2.4 Additional Safety Requirements for
linear and rotary rinsing and air
cleaning machines
5.2.5 Additional Safety Requirements for
labelling, decorating, coding and
marking machines
5.2.6 Additional Safety Requirements for
decapping/unscrewing machines
5.2.7 Additional Safety Requirements for
machines which inspect and reject
containers
5.2.8 Additional Safety Requirements for
machines that apply wiring to secure
stoppers in bottles
5.2.9 Additional Safety Requirements for
combination hazards in machines which
rinse, inspect, fill, seal and label
containers
5.2.10 Additional Safety Requirements for
barrel, cask and keg pushing, turning,
cleaning and filling machines
(excluding multi-lane plants)
5.2.11 Additional Safety Requirements for
packing, unpacking and unscrambling
machines
5.2.12 Additional Safety Requirements for
unpressurized pasteurizers and
back-cooling machines
5.2.13 Additional Safety Requirements for
continuous vertical and horizontal
sterilizing machines
6 VERIFICATION OF THE SAFETY REQUIREMENTS
7 INFORMATION FOR USE
Figure 1 Typical plan of bottling hall
Figure 2 Typical plan of a canning hall
Figure 3 Typical plan of a hegging plant
Figure 4 Diagram of a counterpressure/vacuum filler
Figure 5 Diagram of hazards associated with containers,
filling valves, partition plates, lifting
pedestals, lifting cylinders, cam tracks and
rollers on filling machines
Figure 6 Diagram of single end bottle washer
Figure 7 Diagram of double end bottle washer
Figure 8 Diagram of labelling machine with oscillating
magazine
Figure 9 Diagram of linear type keg filler/cleaner
Figure 10 diagram of carousel type keg cleaner/filler
(top view)
Annex A (informative) Noise Test Code
Annex B (informative) Typical Noise Levels for the Glass
Bottling Process
Annex C (informative) Guidance on Safety Requirements in
relation to substances being filled
Annex D (informative) Guidance on Safety Requirements in
relation hygiene principles
Annex E (informative) Guidance on Safety Requirements in
relation to cleaning and sterilizing containers
Annex F (informative) Examples of ways of preventing
access through container feed and exit points on
barrel, cask and keg pushing, turning, cleaning
and filling machines.
Annex ZA (informative) Relationship of this European
Standard with EU Directives