EN 692:2005+A1:2009

Superseded

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Machine tools - Mechanical presses - Safety

Available format(s):

Superseded date: 26-03-2022

Language(s):

Published date: 11-02-2009

Publisher: Comite Europeen de Normalisation

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Table of Contents - (Show below) - (Hide below)

1 Scope
2 Normative references
3 Terms, definitions and abbreviations
  3.1 Terms and definitions
  3.2 Abbreviations
4 List of significant hazards
5 Safety requirements and/or measures
  5.1 Introduction
  5.2 Basic design considerations
      5.2.1 Brakes and clutches
      5.2.2 Presses with part revolution clutches
            (friction clutches)
      5.2.3 Hydraulic and pneumatic systems - Common
            features
      5.2.4 Pneumatic systems
      5.2.5 Hydraulic systems
      5.2.6 Slide adjustment and stroke adjustment
  5.3 Mechanical hazards in the tools area
  5.4 The control and monitoring system
      5.4.1 Control and monitoring functions
      5.4.2 Part revolution clutch presses: redundancy
            and monitoring of clutch/brake control systems,
            and overrun monitoring for single cycle use
      5.4.3 Muting
      5.4.4 Programmable electronic systems (PES),
            programmable pneumatic systems (PPS) and safety
            related functions
      5.4.5 Selector switches
      5.4.6 Isolation switch
      5.4.7 Position switches
      5.4.8 Control devices
      5.4.9 Valves
  5.5 Tool-setting, trial strokes, maintenance
      and lubrication
  5.6 Mechanical hazards - other
  5.7 Slips, trips and falls
  5.8 Protection against other hazards
      5.8.1 Electrical hazards
      5.8.2 Thermal hazards
      5.8.3 High pressure fluid ejection hazards
      5.8.4 Hazards generated by noise
      5.8.5 Hazards generated by vibration
      5.8.6 Hazards generated by materials and
            substances
      5.8.7 Hazards generated by neglecting
            ergonomic principles
6 Verification of the safety requirements and/or measures
7 Information for use
  7.1 Marking
  7.2 Instruction handbook
Annex A (normative) - Interlocking guards
      A.1 Presses with part revolution clutches
Annex B (normative) - Calculation of minimum safety distances
Annex C (informative) - Electro-sensitive protective equipment
                        (ESPE) using active opto-electronic
                        protective devices (AOPDs)
Annex D (informative) - Closed tools
Annex E (informative) - The setting of the rotary cam
                        arrangement
      E.1 Basic features of the eccentric adjustment
          and rotary cam arrangement
      E.2 Determination of the position where
          muting begins
Annex F (informative) - Determination of the overall response
                        time T
Annex G (normative) - Conditions for noise measurement of
                      mechanical presses
Annex ZA (informative) - Relationship between this European
                         Standard and the Essential
                         Requirements of EU Directive 98/37/EC,
                         amended by Directive 98/79 EC
Annex ZB (informative) - Relationship between this European
                         Standard and the Essential
                         Requirements of EU Directive
                         2006/42/EC
Bibliography

Abstract - (Show below) - (Hide below)

1.1This European Standard specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of mechanical presses with part revolution clutch hereinafter called presses which are intended to work cold metal or material partly of cold metal.NOTEThe design of a machine includes the study of the machine itself, taking into account all phases of its “life”, i.e. construction, transport and commission (including assembly, installation and adjustment), use (including setting, teaching/programming or process changeover, operation, cleaning, fault finding and maintenance) and de-commissioning, dismantling and, as far as safety is concerned, disposal, and the drafting of the instructions related to all above-mentioned phases of the “life” of the machine (except construction), dealt with it in 6.5 of EN ISO 12100-2:2003.1.2This European Standard also covers presses, whose primary intended use is to work cold metal, which are to be used in the same way to work other sheet materials (such as cardboard, plastic, rubber or leather), and metal powder.1.3The requirements in this standard take account of intended use, as defined in 3.22 of EN ISO 12100-1:2003. This standard presumes access to the press from all directions, deals with the hazards during the various phases of the life of the machine described in clause 4, and specifies the safety measures for both the operator and other exposed persons.1.4This European Standard also applies to ancillary devices which are an integral part of the press. This standard also applies to machines which are integrated into an automatic production line where the hazards and risk arising are comparable to those of machines working separately.1.5This European Standard does not cover mechanical presses with full revolution clutch.1.6This European Standard does not cover machines whose principal designed purpose is:a)sheet metal cutting by guillotine;b)attaching a

General Product Information - (Show below) - (Hide below)

Committee	CEN/TC 143
Development Note	2005 Edition Re-Issued in February 2009 & incorporates AMD 1 2009. (03/2009)
Document Type	Standard
ISBN
Pages
Published
Publisher	Comite Europeen de Normalisation
Status	Superseded
Superseded By	EN ISO 16092-1:2018 EN ISO 16092-2:2020

National Adoptions - (Show below) - (Hide below)

Equivalent Standard(s)	Relationship
I.S. EN 692:2005	Identical
SN EN 692 : 2005 + A1 2009	Identical
PN EN 692 : 2007 + A1 2010	Identical
ONORM EN 692 : 2012	Identical
NBN EN 692 : 2006 + A1 2009	Identical
BS EN 692 : 2005	Identical
NEN EN 692 : 2005 + A1 2009	Identical
NS EN 692 : 2005 + A1 2009	Identical
NF EN 692 : 2006 + A1 2009	Identical
UNI EN 692 : 2009	Identical
DIN EN 692 Berichtigung 1:2012-10	Identical
DIN EN 692:2009-10	Identical

Standards Referenced By This Book - (Show below) - (Hide below)

12/30255086 DC : 0	BS EN 289 - PLASTICS AND RUBBER MACHINES - COMPRESSION MOULDING MACHINES AND TRANSFER MOULDING MACHINES - SAFETY REQUIREMENTS
I.S. EN 12415:2000	SAFETY OF MACHINE TOOLS - SMALL NUMERICALLY CONTROLLED TURNING MACHINES AND TURNING CENTRES
I.S. EN 13128:2001	SAFETY OF MACHINE TOOLS - MILLING MACHINES (INCLUDING BORING MACHINES)
I.S. EN 14070:2003	SAFETY OF MACHINE TOOLS - TRANSFER AND SPECIAL-PURPOSE MACHINES
I.S. EN ISO 23125:2015	MACHINE TOOLS - SAFETY - TURNING MACHINES (ISO 23125:2015)
BS EN 13128 : 2001	SAFETY OF MACHINE TOOLS - MILLING MACHINES (INCLUDING BORING MACHINES)
EN ISO 23125:2015	Machine tools - Safety - Turning machines (ISO 23125:2015, Corrected version 2016-03-15)
DIN EN 14070:2009-07	SAFETY OF MACHINE TOOLS - TRANSFER AND SPECIAL-PURPOSE MACHINES
EN 12717:2001+A1:2009	Safety of machine tools - Drilling machines
EN 12478:2000/AC:2001	SAFETY OF MACHINE TOOLS - LARGE NUMERICALLY CONTROLLED TURNING MACHINES AND TURNING CENTRES
EN 12417:2001+A2:2009/AC:2010	MACHINE TOOLS - SAFETY - MACHINING CENTRES
I.S. EN 12840:2001	SAFETY OF MACHINE-TOOLS - MANUALLY CONTROLLED TURNING MACHINES WITH OR WITHOUT AUTOMATIC CONTROL
PREN 289 : DRAFT 2012	PLASTICS AND RUBBER MACHINES - COMPRESSION MOULDING MACHINES AND TRANSFER MOULDING MACHINES - SAFETY REQUIREMENTS
DIN EN 13128:2009-09	SAFETY OF MACHINE TOOLS - MILLING MACHINES (INCLUDING BORING MACHINES)
DIN EN 12417:2009-07	MACHINE TOOLS - SAFETY - MACHINING CENTRES
UNE-EN 289:2014	Plastics and rubber machines - Compression moulding machines and transfer moulding machines - Safety requirements
I.S. EN 12717:2001	SAFETY OF MACHINE TOOLS - DRILLING MACHINES
I.S. EN 289:2014	PLASTICS AND RUBBER MACHINES - COMPRESSION MOULDING MACHINES AND TRANSFER MOULDING MACHINES - SAFETY REQUIREMENTS
UNE-EN ISO 23125:2015	Machine tools - Safety - Turning machines (ISO 23125:2015, Corrected version 2016-03-15)
DIN EN 12717:2009-07	SAFETY OF MACHINE TOOLS - DRILLING MACHINES
UNI EN 12417 : 2009	MACHINE TOOLS - SAFETY - MACHINING CENTRES
UNI EN 14070 : 2009	SAFETY OF MACHINE TOOLS - TRANSFER AND SPECIAL-PURPOSE MACHINES
UNI EN 13128 : 2009	SAFETY OF MACHINE TOOLS - MILLING MACHINES (INCLUDING BORING MACHINES)
UNI EN 12717 : 2009	SAFETY OF MACHINE TOOLS - DRILLING MACHINES
UNI EN 289 : 2014	PLASTICS AND RUBBER MACHINES - COMPRESSION MOULDING MACHINES AND TRANSFER MOULDING MACHINES - SAFETY REQUIREMENTS
07/30166811 DC : 0	BS EN ISO 23125 - SAFETY OF MACHINE TOOLS - TURNING MACHINES
I.S. EN 12478:2000	SAFETY OF MACHINE TOOLS - LARGE NUMERICALLY CONTROLLED TURNING MACHINES AND TURNING CENTRES
BS EN ISO 23125:2015	MACHINE TOOLS - SAFETY - TURNING MACHINES (ISO 23125:2015)
BS EN 12840:2001	SAFETY OF MACHINE TOOLS - MANUALLY CONTROLLED TURNING MACHINES WITH OR WITHOUT AUTOMATIC CONTROL
BS EN 12417 : 2001	MACHINE TOOLS - SAFETY - MACHINING CENTRES
BS EN 12717 : 2001	SAFETY OF MACHINE TOOLS - DRILLING MACHINES
ISO 23125:2015	Machine tools Safety Turning machines
BS EN 14070 : 2003	SAFETY OF MACHINE TOOLS - TRANSFER AND SPECIAL-PURPOSE MACHINES
BS EN 12415:2001	SAFETY OF MACHINE TOOLS - SMALL NUMERICALLY CONTROLLED TURNING MACHINES AND TURNING CENTRES
EN 13128:2001+A2:2009/AC:2010	SAFETY OF MACHINE TOOLS - MILLING MACHINES (INCLUDING BORING MACHINES)
EN 289:2014	Plastics and rubber machines - Compression moulding machines and transfer moulding machines - Safety requirements
EN 14070:2003+A1:2009/AC:2010	SAFETY OF MACHINE TOOLS - TRANSFER AND SPECIAL-PURPOSE MACHINES
I.S. EN 12417:2001	MACHINE TOOLS - SAFETY - MACHINING CENTRES
00/717064 DC : DRAFT NOV 2000	PREN 14070 - SAFETY OF MACHINES TOOLS - TRANSFER AND SPECIAL PURPOSE MACHINES
DIN EN 289:2014-09	PLASTICS AND RUBBER MACHINES - COMPRESSION MOULDING MACHINES AND TRANSFER MOULDING MACHINES - SAFETY REQUIREMENTS
EN 12415:2000/A1:2002	SAFETY OF MACHINE TOOLS - SMALL NUMERICALLY CONTROLLED TURNING MACHINES AND TURNING CENTRES
EN 12840 : 2001	SAFETY OF MACHINE-TOOLS - MANUALLY CONTROLLED TURNING MACHINES WITH OR WITHOUT AUTOMATIC CONTROL

Standards Referencing This Book - (Show below) - (Hide below)

EN 294:1992/AC:1993	SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE UPPER LIMBS
ISO 11202:2010	Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections
EN 1127-1:2011	Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology
EN 894-3:2000+A1:2008	Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
EN 12464-1:2011	Light and lighting - Lighting of work places - Part 1: Indoor work places
EN 418 : 1992	SAFETY OF MACHINERY - EMERGENCY STOP EQUIPMENT, FUNCTIONAL ASPECTS - PRINCIPLES FOR DESIGN
EN 982:1996+A1:2008	Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics
ISO 4871:1996	Acoustics Declaration and verification of noise emission values of machinery and equipment
EN 1037:1995+A1:2008	Safety of machinery - Prevention of unexpected start-up
ISO 14122-3:2016	Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails
ISO 14122-1:2016	Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means and general requirements of access
ISO 11161:2007	Safety of machinery Integrated manufacturing systems Basic requirements
EN 1088:1995+A2:2008	Safety of machinery - Interlocking devices associated with guards - Principles for design and selection
CLC/TS 61496-2:2006	Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
IEC 61310-2:2007	Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
ISO/TR 11688-1:1995	Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning
EN 894-2:1997+A1:2008	Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays
EN 61310-2:2008	Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking
EN 999:1998+A1:2008	Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body
EN 349:1993+A1:2008	Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
EN 1299:1997+A1:2008	Mechanical vibration and shock - Vibration isolation of machines - Information for the application of source isolation
IEC 60204-1:2016	Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 14738:2002	Safety of machinery Anthropometric requirements for the design of workstations at machinery
EN 1005-2:2003+A1:2008	Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
ISO 8540:1993	Open front mechanical power presses — Vocabulary
EN 1050 : 1996	SAFETY OF MACHINERY - PRINCIPLES FOR RISK ASSESSMENT
EN 614-1:2006+A1:2009	Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
2006/42/EC : 2006 AMD 4 2014	DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 17 MAY 2006 ON MACHINERY, AND AMENDING DIRECTIVE 95/16/EC (RECAST) (TEXT WITH EEA RELEVANCE)
EN 574:1996+A1:2008	Safety of machinery - Two-hand control devices - Functional aspects - Principles for design
EN 563:1994/A1:1999/AC:2000	SAFETY OF MACHINERY - TEMPERATURES OF TOUCHABLE SURFACES - ERGONOMICS DATA TO ESTABLISH TEMPERATURE LIMIT VALUES FOR HOT SURFACES
ISO 3746:2010	Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane
EN ISO 12100-1:2003/A1:2009	SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 1: BASIC TERMINOLOGY, METHODOLOGY
EN ISO 14122-3:2016	Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016)
EN ISO 3746:2010	Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010)
EN 61496-1:2013/AC:2015	SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012)
EN 953:1997+A1:2009	Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards
EN 842:1996+A1:2008	Safety of machinery - Visual danger signals - General requirements, design and testing
EN ISO 14122-4:2016	Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016)
EN ISO 14122-2:2016	Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016)
ISO 12100-2:2003	Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
EN ISO 12100-2:2003/A1:2009	SAFETY OF MACHINERY - BASIC CONCEPTS, GENERAL PRINCIPLES FOR DESIGN - PART 2: TECHNICAL PRINCIPLES
IEC 61496-1:2012	Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests
EN 10130:2006	Cold rolled low carbon steel flat products for cold forming - Technical delivery conditions
EN 983:1996+A1:2008	Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics
EN 954-1 : 1996	SAFETY OF MACHINERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRINCIPLES FOR DESIGN
ISO 12100-1:2003	Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
EN ISO 4871:2009	Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)
EN 626-1:1994+A1:2008	Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers
1998/37/EC : 1998	DIRECTIVE 98/37/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 22 JUNE 1998 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES RELATING TO MACHINERY
ISO 14122-2:2016	Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways
EN ISO 11688-1:2009	Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995)
EN ISO 14122-1:2016	Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016)
EN ISO 11202:2010	Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010)
EN ISO 14738:2008	Safety of machinery - Anthropometric requirements for the design of workstations at machinery (ISO 14738:2002, including Cor 1:2003 and Cor 2:2005)
IEC 61496-2:2013	Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)
ISO 230-5:2000	Test code for machine tools Part 5: Determination of the noise emission
EN 60204-1 : 2006 COR 2010	SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS

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