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MIL-DTL-16878 Revision H:2012

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WIRE, ELECTRICAL, INSULATED, GENERAL SPECIFICATION FOR

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1. SCOPE
2. APPLICABLE DOCUMENTS
3. REQUIREMENTS
4. VERIFICATION
5. PACKAGING
6. NOTES
APPENDIX A - SUPERSESSION AND CROSS REFERENCE DATA

Specifies unshielded wire for hookup and lead wiring of electrical and electronic components and equipment. The temperature rating of wire under this specification ranges from -65 to 260 degrees Celsius, with potential rating from 250 to 5,000 volts root mean square (Vrms).

Committee
FSC 6145
DevelopmentNote
Supersedes MIL W 16878 (F) (09/2000) Inactive for New Design. (02/2016)
DocumentType
Standard
Pages
47
PublisherName
US Military Specs/Standards/Handbooks
Status
Current
Supersedes

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MIL-DTL-917 Revision F:2014 ELECTRIC POWER EQUIPMENT, BASIC REQUIREMENTS FOR
MIL-PRF-27-187 Revision D:2008 TRANSFORMER, POWER, STEP-DOWN, AUTOTRANSFORMER
MIL-DTL-16036 Revision M:2013 SWITCHGEAR, POWER, LOW VOLTAGE, NAVAL SHIPBOARD
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MIL-DTL-21097 Revision H:2017 Connectors, Electrical, Printed Wiring Board, General Purpose General Specification for
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MIL-HDBK-454 Revision B:2007 GENERAL GUIDELINES FOR ELECTRONIC EQUIPMENT
MIL-DTL-28840 Revision D:2013 CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CLASS D, GENERAL SPECIFICATION FOR
MIL-DTL-16878-14 Revision B:2000 WIRE, ELECTRICAL, CROSSLINKED, MODIFIED POLYETHYLENE (XLPE) INSULATED, 125 DEGREE C, 600 VOLTS
MIL-DTL-16878-16 Revision D:2011 WIRE, ELECTRICAL, CROSSLINKED, MODIFIED POLYETHYLENE (XLPE) INSULATED, 125 DEGREES C, 3000 VOLTS
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MIL-DTL-16878-3 Revision C:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, 105 DEGREE C, 3000 VOLTS (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-55422 Revision B:2011 CLIP, ELECTRICAL, GRID AND ANODE, GENERAL SPECIFICATION FOR
MIL-DTL-16878-18 Revision B:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, POLYAMIDE JACKET, 105 DEGREE C, 1000 VOLTS, (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-28781 Revision E:2011 CABLE, ELECTRICAL, SPECIAL PURPOSE SHORE USE
MIL-DTL-26500 Revision G:2011 CONNECTORS, GENERAL PURPOSE, ELECTRICAL, MINIATURE, CIRCULAR, ENVIRONMENT RESISTING OR HERMETICALLY SEALED, GENERAL SPECIFICATION FOR
MIL-DTL-16878-10 Revision E:2000 WIRE, ELECTRICAL, POLYETHYLENE INSULATED, 75 DEGREE C, 600 VOLTS
MIL-DTL-55302-97 Revision D:2004 CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES: CONTACTS, HERMAPHRODITIC, CRIMP REMOVABLE FOR WIRE (STRANDED)
MIL-DTL-16878-38 Revision A:2000 WIRE, ELECTRICAL, ETHYLENE-PROPYLENE DIENE ELASTOMER (EPDM) INSULATED, 125 DEGREE C, 5000 VOLTS, EXTRUDED INSULATION
MIL-DTL-28840-12 Revision F:2013 CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CRIMP CONTACTS, RECEPTACLE, BOX MOUNTING, CLASSES D, DS, P, T, TS, Z, AND ZS
SAE AS 81659 : 2017 CONNECTORS, ELECTRICAL, RECTANGULAR CRIMP CONTACTS, GENERAL SPECIFICATION FOR
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MIL-DTL-28875 Revision C:2012 Amplifiers, Radio-Frequency and Microwave, Solid-State, General Specification for
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MIL-DTL-16878-19 Revision B:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, POLYAMIDE JACKET, 105 DEGREES C, 3000 VOLTS (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-16878-1 Revision C:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, 105 DEGREES C, 600 VOLTS (NOT FOR NAVY SHIPBOARD USE)
SAE AIR 4004 : 2015 GUIDE FOR INSTALLATION OF ELECTRICAL WIRE AND CABLE ON AIRCRAFT LANDING GEAR

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NEMA WC 52:2005 High-Temperature and Electronic Insulated Wire, Impulse Dielectric Testing
ASTM D 2802 : 2014 : REDLINE Standard Specification for Ozone-Resistant Ethylene-Alkene Polymer Insulation<brk/> for Wire and Cable
ASTM D 1248 : 2016 : REDLINE Standard Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable
ASTM G 21 : 2015 : REDLINE Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi
ASME B46.1 : 2009 SURFACE TEXTURE (SURFACE ROUGHNESS, WAVINESS, AND LAY)
IPC J STD 006 : C REQUIREMENTS FOR ELECTRONIC GRADE SOLDER ALLOYS AND FLUXED AND NON-FLUXED SOLID SOLDERS FOR ELECTRONIC SOLDERING APPLICATIONS
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ASTM D 4066 : 2013 Standard Classification System for Nylon Injection and Extrusion Materials (PA)
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NEMA HP 9 : 2014 ELECTRICAL AND ELECTRONIC ETHYLENE-PROPYLENE DIENE ELASTOMER (EPDM) INSULATED HOOK-UP WIRE, TYPES EP (RATED 125C; 600 V) AND EPD (RATED 125C; 5000 V)
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ICEA T 24 380 : 2013 PARTIAL DISCHARGE TEST PROCEDURE
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NEMA WC 56:1986 (R2018) 3.0 kHz Insulation Continuity Proof Testing of Wire and Cable

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