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MIL-HDBK-522 Revision A:2016

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

GUIDELINES FOR INSPECTION OF AIRCRAFT ELECTRICAL WIRING INTERCONNECT SYSTEMS

Available format(s)

PDF

Superseded date

12-05-2021

Language(s)

English

€17.95
Excluding VAT

1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS
4. GENERAL GUIDELINES
5. DETAIL GUIDELINES
6. NOTES
GUIDELINES
CONCLUDING MATERIAL

Applies to aircraft Electrical Wiring Interconnect Systems (EWIS). Specifies guidance and lessons learned in the inspection of EWIS.

Committee
FSC 6145
DocumentType
Standard
Pages
158
PublisherName
US Military Specs/Standards/Handbooks
Status
Superseded
SupersededBy

SAE ARP5614 Guidelines for Harness Critical Clamp Locator Marker Installation on Electrical Cable Assemblies
MIL-HDBK-525 Base Document:2013 ELECTRICAL WIRING INTERCONNECT SYSTEM (EWIS) INTEGRITY PROGRAM

SAE AS83519C Shield Termination, Solder Style, Insulated, Heat-Shrinkable, Environment Resistant General Specification For
SAE AS81824D Splice, Electric, Crimp, Copper, Environment Resistant
NASM 35649 : 2002 NUT, PLAIN, HEXAGON, MACHINE SCREW UNC-2B
MIL-A-46146 Revision B:1990 ADHESIVE-SEALANTS, SILICONE, RTV, NONCORROSIVE (FOR USE WITH SENSITIVE METALS AND EQUIPMENT)
NAS1149:2014 WASHER, FLAT
A-A-52084 Revision C:2015 Tape, Lacing and Tying, Aramid
SAE AS83519/2A SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PRE INSTALLED LEADS FOR CABLES HAVING TIN OR SILVER PLATED SHIELDS (CLASS I)
SAE AS81824/13 SPLICE, STUB, ELECTRIC, PERMANENT, CRIMP STYLE, NICKEL/COPPER, INSULATED, ENVIRONMENT RESISTANT, 175 °C MAX
SAE AS21980 FERRULE, OUTER, UNINSULATED, SHIELD TERMINATING, TYPE I, TWO PIECE, CLASS I, FOR SHIELDED CABLES
A-A-52083 Revision D:2015 Tape, Lacing and Tying, Glass
NASM 35650 : 2002 NUT, PLAIN, HEXAGON, UNF-2B
MIL-STD-1686 Revision C:1995 ELECTROSTATIC DISCHARGE CONTROL PROGRAM FOR PROTECTION OF ELECTRICAL AND ELECTRONIC PARTS, ASSEMBLIES AND EQUIPMENT (EXCLUDING ELECTRICALLY INITIATED EXPLOSIVE DEVICES)
SAE AS21981 FERRULE, INNER, UNINSULATED, SHIELD TERMINATING , TYPE I, TWO PIECE, CLASS I, FOR SHIELDED CABLES
MIL-PRF-81309 Revision G:2014 CORROSION PREVENTIVE COMPOUNDS, WATER DISPLACING, ULTRA-THIN FILM
SAE AS23190C Wiring, Positioning, and Support Accessories
SAE AS85049/128E SHIELD BAND, CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, CATEGORY 7 (FOR AS85049/82 - /90, /93, /109 - /117 ACCESSORIES)
MIL-I-22444 Revision C:1968 Insulation Tape, Electrical, Self Bonding, Silicone Rubber Treated Bias Weave or Sinusoidal Weave Glass, Cable Splicing, Naval Shipboard
NASM21042:1998 NUT, SELF-LOCKING, 450 DEGREES F, REDUCED HEXAGON, REDUCED HEIGHT, RING BASE, NON-CORROSION RESISTANT STEEL
SAE AS 21980 : 2012 FERRULE, OUTER, UNINSULATED, SHIELD TERMINATING, TYPE 1, TWO PIECE, CLASS 1, FOR SHIELDED CABLES
SAE AS5259 Crimping Tool and Accessories, Electrical, Size 8 to 700 KCMIL, General Purpose Use, Die and Dieless
SAE AS81824/12A SPLICE, ELECTRIC, PERMANENT, CRIMP STYLE, TIN-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 150 °C, HEATLESS SEALING
NASM 22529/1:2023 GROMMET, COMPOSITE, EDGING
SAE AS85049D Connector Accessories, Electrical General Specification For
NASM20995:2012 WIRE, SAFETY OR LOCK
MIL-DTL-38999 Revision M:2015 Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for
SAE AS70991B Terminals: Lug and Splice, Crimp Style, Aluminum, For Aluminum Aircraft Wire
SAE AS7928B Terminals, Lug: Splices, Conductor: Crimp Style, Copper, General Specification For
SAE AS 83519/3 : 2015 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS
MS35489 Revision K:2012 Grommets, Synthetic and Silicone Rubber, Hot-Oil and Coolant Resistant
SAE AMSDTL23053 Insulation Sleeving, Electrical, Heat Shrinkable, General Specification For
SAE AS27212A TERMINAL BOARD ASSEMBLY, MOLDED-IN-STUD, ELECTRIC
SAE AS50881F Wiring Aerospace Vehicle
NASM25440:2012 WASHERS, FOR USE WITH AIRCRAFT ALUMINUM TERMINALS
MIL-PRF-8516 Revision G:1997 SEALING COMPOUND, SYNTHETIC RUBBER, ELECTRIC CONNECTORS AND ELECTRIC SYSTEMS, CHEMICALLY CURED
SAE AS7928/14A TERMINAL, ELECTRIC, PERMANENT, CRIMP STYLE, TIN-COATED COPPER, INSULATED, ENVIRNOMENT RESISTANT, CLASS 1 150 °C, HEATLESS SEALING
SAE AS85049/93B CONNECTOR ACCESSORIES, ELECTRICAL, TERMINATION, SHIELD SPLIT SUPPORT RING, COMPOSITE, NONENVIRONMENTAL, STRAIGHT, CATEGORY 7
SAE AS81765/4A INSULATING COMPONENTS, MOLDED, ELECTRICAL, HEAT SHRINKABLE FLUOROELASTOMER, FLEXIBLE, CROSSLINKED
NASM35338:2013 WASHER, LOCK-SPRING, HELICAL, REGULAR (MEDIUM) SERIES
SAE AS23190/4B MOUNTING HARDWARE, CUSHION CLAMP, METAL FOR CABLE HARNESS TYING AND SUPPORT, TYPE V, CLASS 1
A-A-59163 Revision A:2010 INSULATION TAPE, ELECTRICAL, SELF-ADHERING UNSUPPORTED SILICONE RUBBER
SAE AS81824/14B SPLICE, ELECTRIC, PERMANENT, CRIMP STYLE, NICKEL-COATED COPPER, INSULATED, ENVIRONMENT RESISTANT, CLASS 1, 175 °C, HEATLESS SEALING
SAE AS81824/1A SPLICE, IN-LINE, ELECTRIC, CRIMP, SN/CU, ENVIRONMENTAL, HEAT-SHRINKABLE SLEEVE (150 °C), 1 × 1 SEALANT OPENING
SAE AS21919 CLAMP, LOOP TYPE, CUSHIONED SUPPORT
MS27488 Revision N:2008 PLUG, END SEAL, ELECTRICAL CONNECTOR

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