SAE J516_201604
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
View Superseded by
Hydraulic Hose Fittings
Hardcopy , PDF
23-03-2019
English
06-04-2016
Important note : Users cannot be edited or removed once added to your Multi user PDF.
1. SCOPE
2. REFERENCES
3. SIZE DESIGNATIONS
4. HOSE FITTING (CONNECTOR) IDENTIFICATION
5. DIMENSIONS AND TOLERANCES
6. PASSAGES
7. CONTOUR
8. STRAIGHT THREADS
9. THREAD ECCENTRICITY TOLERANCES
10. PIPE THREADS
11. MATERIAL
12. CORROSION PROTECTION
13. WORKMANSHIP
14. ASSEMBLY CONSIDERATIONS
15. PRESSURE RATINGS
16. ORDERING INFORMATION
17. NOTES
APPENDIX A
APPENDIX B
APPENDIX C - NEW VS OLD CODES INTERCHANGE
APPENDIX D - OPTIONAL INCH HEX SIZES
Gives general and dimensional specifications for the most common hose fittings used in conjunction with hydraulic hoses specified in SAE J 517 and used in hydraulic systems on mobile and stationary equipment.
| DevelopmentNote |
Supersedes MS 39155. (08/2004)
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| DocumentType |
Standard
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| Pages |
34
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| PublisherName |
SAE International
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
This SAE Standard provides general and dimensional specifications for the most common hose fittings used in conjunction with hydraulic hoses specified in SAE J517 and utilized in hydraulic systems on mobile and stationary equipment.The general specifications contained in Sections 1 through 15 are applicable to all hydraulic hose fittings and supplement the detailed specifications for the 100R-series fittings contained in the later sections of this document.This document shall be utilized as a procurement document only to the extent agreed upon by the manufacturer and user.Refer to SAE J517 for specifications of hose and information on hose assemblies. SAE J1273 contains information on application factors affecting hose fittings, hose, and hose assemblies.THE RATED WORKING PRESSURE OF A HOSE ASSEMBLY COMPRISING SAE J516 FITTINGS AND SAE J517 HOSE SHALL NOT EXCEED THE LOWER OF THE TWO WORKING PRESSURE RATED VALUES.The following are hose fitting types contained in this document:Male and female 45° flare hose fittings shall be as shown by the 37° flare figures and tables.It is recommended that where step sizes or additional types of fittings are required, they be designed to conform with the specifications of this document insofar as they may apply. The following general specifications shall supplement the dimensional data contained in the tables with respect to all unspecified detail.
| SAE J2552_201406 | Push-On Hose and Mating Hose Fittings |
| MIL-DTL-52525-35 Revision B:2008 | FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, 45 DEGREES BENT TUBE |
| MIL-DTL-52525-10 Revision D:2011 | Fittings, Hose, Screw-on to 4-Bolt Split-Flange, Straight |
| MIL-DTL-52525-32 Revision A:2008 | FITTINGS, HOSE, REINFORCED HYDRAULIC HOSE AND CLAMP-HALVES: FIELD ATTACHABLE (REUSABLE), SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 45 DEGREES BENT TUBE, FOR USE WITH TYPE 100RE FOUR-SPIRAL-WRAP REINFORCEMENT HOSE |
| MIL-DTL-52525-44 Base Document:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 45 DEGREES BENT TUBE |
| MIL-DTL-52525-1 Revision D:2011 | Fittings, Hose, Screw-on to 37 Degree Flare Female Swivel, Straight, SAE-J516 Type, for Assembly with SAE-J517, Type 100R2 Hose |
| MIL-DTL-52525-43 Base Document:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, STRAIGHT |
| MIL-DTL-52525-11 Revision C:2008 | Fittings, Hose, Screw-On to 4-Bolt Split-Flange, 45 Degree Bent Tube |
| CSA B109 : 2017 | NATURAL GAS FOR VEHICLES INSTALLATION CODE |
| CSA NGV1 : 2017 | COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES |
| MIL-DTL-52525-6 Revision C:2008 | Fittings,Hose, Screw-on to 37 Degree Flare Female Swivel, 45Degree BentTube |
| MIL-DTL-52525-36 Revision B:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 90 DEGREES BENT TUBE |
| MIL-DTL-52525-15 Revision C:2008 | FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, 90 DEGREES BENT TUBE |
| CSA 12.56 : 1999 | MANUALLY OPERATED VALVES FOR NATURAL GAS DISPENSING SYSTEMS |
| CSA S826 SERIES : 2001 : R2016 | FERRY BOARDING FACILITIES |
| SAE J518/1_202303 | Hydraulic Flange Tube, Pipe, and Hose Connections Four-Screw Flange Connection - Part 1: 3.5 to 35 MPa (Code 61) |
| CSA/ANSI/IAS NGV 4.4:99/CSA 12.54:M99 (R2018) | BREAKAWAY DEVICES FOR NATURAL GAS DISPENSING HOSES AND SYSTEMS |
| SAE J517_201710 | Hydraulic Hose |
| MS52103 Revision F:2010 | HOSE ASSEMBLY, NONMETALLIC: FUEL AND OIL, MEDIUM PRESSURE, FLARED TUBE |
| CNG FUEL INSPECTOR RESOURCE PACKAGE : 2013 | CONSISTS OF ANSI NGV 1-2006/CSA NGV 1-2006, COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES; ANSI PRD 1-2013, PRESSURE RELIEF DEVICES FOR NATURAL GAS VEHICLE (NGV) FUEL CONTAINERS; ANSI NGV 2-2007, COMPRESSED NATURAL GAS VEHICLE FUEL CONTAINERS; ANSI NGV 2A-2012, ADDENDA 1 TO ANSI NGV 2-2007, COMPRESSED NATURAL GAS VEHICLE FUEL CONTAINERS AND ANSI NGV 2B-2012 |
| SAE J2093_199911 | Design Considerations for Wheelchair Lifts for Entry to or Exit from a Personally Licensed Vehicle |
| MIL-T-13300 Revision E:1991 | TRUCKS, HOPPER: COAL DELIVERY, CONVEYER TYPE, DIESEL ENGINE DRIVEN,24,000 GVW, 4X2 AND 39,500 GVW, 6X4, MODIFIED COMMERCIAL |
| MIL-DTL-52525-13 Revision C:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE STRAIGHT |
| A-A-52547-2 Base Document:1996 | HOSE ASSEMBLY, RUBBER: FUEL AND OIL, LOW PRESSURE, FLARED TUBE |
| FED-STD-794 Revision Y:2005 | TRUCKS: MEDIUM COMMERCIAL, 4X2 AND 4X4 9,500 TO 16,000 KG (21,000 TO 35,000 LBS) GVWR |
| CSA/ANSI NGV 4.1-2018 | Natural gas vehicle (NGV) dispensing systems |
| SAE J1754/2_201510 | Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced -Part 2: Ordering Information |
| SAE J1231_201608 | Formed Tube Ends for Hose Connections and Hose Fittings |
| SAE J1754/3_201510 | Hose Assemblies, Hydraulic, J517 100R Series Hose - Part 3: Procurement and Ordering Information |
| SAE J518/3_201511 | Hydraulic Flange Clamps, 2-Screw Flange Connection to be used with SAE J518-1 (Code 61) Connections where Only Low Pressure is Required |
| ANSI B11.17 : 2004 : R2015 | SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES |
| ANSI B11.17 : 2004 : R2009 | SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES |
| CSA S826 SERIES : 2001 : R2006 | FERRY BOARDING FACILITIES |
| CSA/ANSI NGV1 : 2017 | COMPRESSED NATURAL GAS VEHICLE (NGV) FUELING CONNECTION DEVICES |
| MIL-DTL-52525-5 Revision D:2011 | Fittings, Hose, Screw-on to 37 Degree Flare Female Swivel, Straight |
| MIL-DTL-52525-34 Revision B:2008 | FITTINGS, HOSE, SCREW-ON TO 4-BOLT SPLIT-FLANGE, STRAIGHT |
| MIL-DTL-52525-2 Revision C:2008 | Fittings, Hose, Screw-on to 37 Degree Flare Female Swivel, 45 Degree Bent Tube |
| MS500083 Revision E:2006 | HOSE ASSEMBLY, NONMETALLIC: HYDRAULIC AND PNEUMATIC, HIGH PRESSURE, FEMALE 37 DEGREES FLARED TUBE |
| MIL-DTL-52525-38 Revision B:2008 | FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 45 DEGREES BENT TUBE |
| MIL-DTL-52525-3 Revision D:2011 | Fittings, Hose, Screw-on to 37 Degree Flare Female Swivel, 90 Degree Bent Tube, Short Drop |
| A-A-52548-1 Base Document:1996 | HOSE ASSEMBLY, RUBBER - HYDRAULIC AND PNEUMATIC, MEDIUM PRESSURE, FLARED TUBE |
| MS500077 Revision E:2006 | HOSE ASSEMBLY, RUBBER: HYDRAULIC AND PNEUMATIC, MEDIUM PRESSURE, FEMALE 37 DEGREES FLARED TUBE |
| A-A-52547-1 Base Document:1996 | HOSE ASSEMBLY, NONMETALLIC: FUEL AND OIL, MEDIUM PRESSURE, FLARED TUBE |
| MIL-DTL-52525-9 Revision C:2008 | FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, STRAIGHT |
| SAE J846_201511 | Coding Systems for Identification of Fluid Conductors and Connectors |
| CSA HGV 4.6 : 2013 | MANUALLY OPERATED VALVES FOR USE IN GASEOUS HYDROGEN VEHICLE FUELING STATIONS |
| CSA 12.5 : 1999 : R2014 | NGV DISPENSING SYSTEMS |
| SAE J2545_201406 | Test Procedures for Non-SAE Hydraulic Hoses |
| SAE J518/2_201704 | Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 2: 42 MPa (Code 62) |
| CSA IR 1 : 2015 | COMPRESSED NATURAL GAS VEHICLE (NGV) HIGH FLOW FUELING CONNECTION DEVICES - SUPPLEMENT TO NGV 1-2006 |
| MIL-DTL-52525-31 Revision B:2008 | FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL |
| MIL-DTL-52525 Revision F:2008 | FITTINGS, HOSE, HYDRAULIC, REUSABLE, FIELD-ATTACHABLE AND CLAMP-HALVES, TO MATE WITH SAE-J517 TYPE HOSES, GENERAL SPECIFICATION FOR |
| SAE J1475_201406 | Hydraulic Hose Fitting for Marine Applications |
| A-A-52426 Revision A:2012 | HOSE AND HOSE ASSEMBLIES, NON-METALLIC, SILICONE, POLYESTER AND WIRE REINFORCED (FOR COOLANT AND HEATING SYSTEMS OF DIESEL AND GASOLINE POWERED ENGINES) |
| A-A-52548-2 Base Document:1996 | HOSE ASSEMBLY, NONMETALLIC: HYDRAULIC AND PNEUMATIC HIGH PRESSURE, FLARED TUBEARED TUBE |
| MS52104 Revision D:2006 | HOSE ASSEMBLY, RUBBER: FUEL AND OIL, LOW PRESSURE, FLARED TUBE |
| SAE J518/1_201301 | Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 1: 3.5 MPa to 35 MPa (Code 61) |
| SAE J527_201710 | Brazed Double Wall Low-Carbon Steel Tubing |
| FED-STD-807 Revision M:2005 | TRUCKS: HEAVY COMMERCIAL, 6X4 AND 6X6 19,500 TO 30,000 KG (43,000 TO 66,000 LBS) GVWR |
| MIL-DTL-52525-37 Revision B:2008 | FITTINGS, HOSE, SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, STRAIGHT |
| SAE J2593_201502 | Information Report for the Installation of Fluid Conductors and Connectors |
| CSA 12.56 : 1999 : R2018 | MANUALLY OPERATED VALVES FOR NATURAL GAS DISPENSING SYSTEMS |
| CSA 12.5 : 1999 : R2004 | NGV DISPENSING SYSTEMS |
| MIL-DTL-52525-45 Base Document:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 90 DEGREES BENT TUBE |
| MIL-DTL-52525-39 Revision B:2008 | FITTINGS, HOSE, SCREW-ON TO 37DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE |
| MIL-DTL-52525-8 Revision C:2008 | Fittings, Hose, Screw-on to 37 Degree Flare Female Swivel, 90 DegreeBent Tube, Long Drop |
| MIL-DTL-52525-7 Revision D:2011 | Fittings, Hose, Screw-on to 37 Degrees Flare Female Swivel, 90 Degrees Bent Tube, Short Drop |
| MIL-DTL-52525-14 Revision C:2008 | FITTINGS, HOSE CRIMP TYPE, SPLIT-FLANGE 45 DEGREES BENT |
| MIL-DTL-52525-41 Revision A:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, 45 DEGREES BENT TUBE |
| MIL-DTL-52525-42 Revision B:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE 90 DEGREES BENT |
| MIL-DTL-52525-12 Revision D:2011 | Fittings, Hose, Screw on to Split-Flange 90 Degree Bent |
| MIL-DTL-52525-33 Revision A:2008 | FITTINGS, WIRE REINFORCED HYDRAULIC HOSE AND CLAMP-HALVES: FIELD ATTACHABLE (REUSABLE), SCREW-ON TO 37 DEGREES FLARE FEMALE SWIVEL, 90 DEGREES BENT TUBE, FOR USE WITH TYPE 100RE FOUR-SPRIAL-WRAP REINFORCEMENT HOSE |
| MIL-DTL-52525-40 Revision B:2008 | FITTINGS, HOSE, CRIMP TYPE, SPLIT-FLANGE, STRAIGHT |
| MIL-DTL-52525-4 Revision D:2011 | Fittings, Hose, Screw-on to 37 Degree Flare Female Swivel, 90 Degree Bent Tube, Long Drop |
| SAE J526_201611 | Welded Low-Carbon Steel Tubing Suitable for Bending, Flaring, Beading, Forming and Brazing |
| SAE J1754/1_201707 | Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced - Part 1: Procurement Document |
| NFPA T2.24.2 : 2007 | HYDRAULIC FLUID POWER SYSTEMS - METHODS FOR PREVENTING EXTERNAL LEAKAGE |
| CSA/ANSI NGV4.4 : 1999 : R2014 | BREAKAWAY DEVICES FOR NATURAL GAS DISPENSING HOSES AND SYSTEMS |
| CSA/ANSI NGV4.4 : 1999 | BREAKAWAY DEVICES FOR NATURAL GAS DISPENSING HOSES AND SYSTEMS |
| NFPA T2.24.2 : 2007 : R2012 | HYDRAULIC FLUID POWER SYSTEMS - METHODS FOR PREVENTING EXTERNAL LEAKAGE |
| SAE J517_201612 | Hydraulic Hose |
| SAE J846_201511 | Coding Systems for Identification of Fluid Conductors and Connectors |
| SAE J518_201303 | Hydraulic Flanged Tube, Pipe, and Hose Connections, Four-Bolt Split Flange Type |
| SAE J1926/3_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 3: Light-Duty (L-Series) Stud Ends |
| ISO 4759-1:2000 | Tolerances for fasteners — Part 1: Bolts, screws, studs and nuts — Product grades A, B and C |
| ISO 12151-2:2003 | Connections for hydraulic fluid power and general use — Hose fittings — Part 2: Hose fittings with ISO 8434-1 and ISO 8434-4 24 degree cone connector ends with O-rings |
| SAE J1273_201409 | Recommended Practices for Hydraulic Hose Assemblies |
| ISO 12151-5:2007 | Connections for hydraulic fluid power and general use — Hose fittings — Part 5: Hose fittings with ISO 8434-2 37 degree flared ends |
| SAE J1453/3_201206 | Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with SAE J1926-2 Inch Stud Ends |
| SAE J1453/1_201205 | Specification for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common Requirements for Performance and Tests |
| ISO 12151-3:2010 | Connections for hydraulic fluid power and general use Hose fittings Part 3: Hose fittings with ISO 6162-1 or ISO 6162-2 flange ends |
| SAE J514_201201 | Hydraulic Tube Fittings |
| ISO 9227:2017 | Corrosion tests in artificial atmospheres — Salt spray tests |
| ISO 12151-1:2010 | Connections for hydraulic fluid power and general use — Hose fittings — Part 1: Hose fittings with ISO 8434-3 O-ring face seal ends |
| ISO 12151-4:2007 | Connections for hydraulic fluid power and general use Hose fittings Part 4: Hose fittings with ISO 6149 metric stud ends |
| SAE J1926/2_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 2: Heavy-Duty (S Series) Stud Ends |
| SAE J512_199704 | AUTOMOTIVE TUBE FITTINGS |
| SAE J476_201302 | Dryseal Pipe Threads |
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