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ANSI/ASSE Z244.1 : 2016

Current

Current

The latest, up-to-date edition.

THE CONTROL OF HAZARDOUS ENERGY LOCKOUT, TAGOUT AND ALTERNATIVE METHODS

Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

01-01-2016

€125.63
Excluding VAT

Introduction<br>1. Scope and Purpose<br>2. References<br>3. Definitions<br>4. Responsibilities<br>5. Design of Machinery/Equipment for the Control <br>&nbsp;&nbsp;&nbsp;of Hazardous Energy<br>6. Hazardous Energy Control Program<br>7. Control of Hazardous Energy<br>8. Alternative Methods of Hazardous Energy Control<br>Annexes<br>Annex A - The Risk Assessment Process<br>Annex B - Remote Lockout System<br>Annex C - Sample Lockout or Tagout Program and Policy<br>Annex D - Sample of a Lockout or Tagout Application <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Inspection Form<br>Annex E - Sample Management of Change Form<br>Annex F - General Lockout or Tagout Procedure<br>Annex G - Sample of a Hazardous Energy Control Procedure<br>Annex H - Samples of a Lockout or Tagout Placard<br>Annex I - Lockout Tagout Permit<br>Annex J - Group Lockout Guidance<br>Annex K - Group Lockout or Tagout<br>Annex L-1 - Sample Alternative Methods <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Practicability/Justification Evaluation<br>Annex L-2 - Sample Alternative Method (Lockout) - Risk<br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Assessment<br>Annex M - Alternative Risk Reduction Measures in the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Packaging Machinery Industry<br>Annex N - Alternative Risk Reduction Measures in the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Pharmaceutical Industry<br>Annex O - Alternative Risk Reduction Measures for the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Plastics Industry<br>Annex P - Alternative Risk Reduction Measures for the <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Printing Industry<br>Annex Q - Alternative Risk Reduction Measure for Robotic <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Applications<br>Annex R - Alternative Risk Reduction Measures in the Steel <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Making Industry<br>Annex S - Application of this Standard to the Semiconductor <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Industry<br>Annex T - Alternative Risk Reduction Measures involving Trapped <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Key Interlock Systems<br>Annex U - Description of Risk Reduction Measures<br>Annex V - Control System Example Methodologies<br>Annex W - Alternative Risk Reduction Measures for Freeze <br>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;Plug Applications<br>Bibliography

Specifies requirements for the control of hazardous energy associated with machines, equipment, or processes that could cause injury to personnel.

Committee
Z244
DocumentType
Standard
Pages
128
PublisherName
American Society of Safety Engineers
Status
Current
SupersededBy
Supersedes

IEEE 902-1998 IEEE Guide for Maintenance, Operation, and Safety of Industrial and Commercial Power Systems (Yellow Book)
BS ISO 12643-3:2010 Graphic technology. Safety requirements for graphic technology equipment and systems Binding and finishing equipment and systems
ANSI B11.21 : 2006 SAFETY REQUIREMENTS FOR MACHINE TOOLS USING A LASERS FOR PROCESSING MATERIALS
ANSI B11.3 : 2012 SAFETY REQUIREMENTS FOR POWER PRESS BRAKES
ANSI B11.12 : 2005 : R2010 SAFETY REQUIREMENTS FOR ROLL-FORMING AND ROLL-BENDING MACHINES
IEEE 3007.3-2012 IEEE Recommended Practice for Electrical Safety in Industrial and Commercial Power Systems
ANSI B11.20 : 2004 : R2009 SAFETY REQUIREMENTS FOR INTEGRATED MANUFACTURING SYSTEMS
CSA Z460 : 2013 CONTROL OF HAZARDOUS ENERGY - LOCKOUT AND OTHER METHODS
ANSI B11 TR1 : 2004 ERGONOMIC GUIDELINES FOR THE DESIGN, INSTALLATION AND USE OF MACHINE TOOLS
ANSI B11.18 : 2006 SAFETY REQUIREMENTS FOR MACHINES PROCESSING OR SLITTING COILED OR NON-COILED METAL
UFC 3-440-01 : V20020614 UNIFIED FACILITIES CRITERIA - FACILITY-SCALE RENEWABLEENERGY SYSTEMS
ANSI O2.1 : 1983 SAWMILLS - SAFETY REQUIREMENTS FOR
API 2217A REDLINE : 2009 GUIDELINES FOR SAFE WORK IN INERT CONFINED SPACES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
ASTM F 2039 : 2000 Standard Guide for the Basic Elements of a Shipboard Occupational Health and Safety Program
ANSI B11.20 : 2004 SAFETY REQUIREMENTS FOR INTEGRATED MANUFACTURING SYSTEMS
09/30201364 DC : 0 BS ISO 12643-3 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT AND SYSTEMS
RIA ISO 10218-1 : 2007 ROBOTS FOR INDUSTRIAL ENVIRONMENT - SAFETY REQUIREMENTS - PART 1: ROBOT
04/30110212 DC : DRAFT MAR 2004 ISO 12648 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR PRINTING PRESS SYSTEMS
ANSI/ASSP A10.9-2013(R2018) SAFETY REQUIREMENTS FOR CONCRETE AND MASONRY WORK - AMERICAN NATIONAL STANDARD FOR CONSTRUCTION AND DEMOLITION OPERATIONS
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ANSI B11.0 : 2015 SAFETY OF MACHINERY - GENERAL REQUIREMENTS AND RISK ASSESSMENT
ANSI B11.2 : 2013 SAFETY REQUIREMENTS FOR HYDRAULIC AND PNEUMATIC POWER PRESSES
ISO 12649:2004 Graphic technology Safety requirements for binding and finishing systems and equipment
ANSI B11.17 : 2004 : R2015 SAFETY REQUIREMENTS FOR HORIZONTAL HYDRAULIC EXTRUSION PRESSES
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ANSI B11.10 : 2003 : R2015 SAFETY REQUIREMENTS FOR METAL SAWING MACHINES
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ANSI B11.18 : 2006 : R2012 SAFETY REQUIREMENTS FOR MACHINES PROCESSING OR SLITTING COILED OR NON-COILED METAL
ANSI B11.22 : 2002 : R2007 SAFETY REQUIREMENTS FOR TURNING CENTERS AND AUTOMATIC, NUMERICALLY CONTROLLED TURNING MACHINES
ASME B30.17 : 2015 Cranes and Monorails (With Underhung Trolley or Bridge)
ASME B30.2 : 2016 OVERHEAD AND GANTRY CRANES (TOP RUNNING BRIDGE, SINGLE OR MULTIPLE GIRDER, TOP RUNNING TROLLEY HOIST) - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
API RP 2207 : 2017 PREPARING TANK BOTTOMS FOR HOT WORK
ANSI/SPI B151.31:2014 PLASTICS MACHINERY - SAFETY REQUIREMENTS FOR THE MANUFACTURE AND USE OF BLOW MOLDING MACHINES
API 2221 : 2011 CONTRACTOR AND OWNER SAFETY PROGRAM IMPLEMENTATION
06/30157246 DC : 0 BS ISO 12643-3 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT
API 2009 : 2002 : R2007 SAFE WELDING, CUTTING, AND HOT WORK PRACTICES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
ANSI Z245.1 : 2017 MOBILE WASTES AND RECYCLABLE MATERIALS COLLECTION, TRANSPORTATION, AND COMPACTION EQUIPMENT
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RIA R15.05 2 : 1992(R1999) INDUSTRIAL ROBOTS AND ROBOT SYSTEMS - PATH-RELATED AND DYNAMIC PERFORMANCE CHARACTERISTICS - EVALUATION
ASTM F 2039 : 2000 : R2006 Standard Guide for Basic Elements of Shipboard Occupational Health and Safety Program
AWS C5.7 : 2000 RECOMMENDED PRACTICES FOR ELECTROGAS WELDING
NFPA 350 : 2016 SAFE CONFINED SPACE ENTRY AND WORK
ANSI/ASSE Z590.3 : 2011 PREVENTION THROUGH DESIGN GUIDELINES FOR ADDRESSING OCCUPATIONAL HAZARDS AND RISKS IN DESIGN AND REDESIGN PROCESSES
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ISO 12643-1:2009 Graphic technology — Safety requirements for graphic technology equipment and systems — Part 1: General requirements
NASA STD 8719.24 : 2011 NASA EXPENDABLE LAUNCH VEHICLE PAYLOAD SAFETY REQUIREMENTS
ANSI B11.25 : 2015 SAFETY REQUIREMENTS FOR LARGE MACHINES
ANSI B11.7 : 1995 COLD HEADERS AND COLD FORMERS - SAFETY REQUIREMENTS FOR CONSTRUCTION, CARE, AND USE
ANSI B11.9:2010 SAFETY REQUIREMENTS FOR GRINDING MACHINES
08/30190505 DC : 0 BS ISO 12643-1 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 1: GENERAL REQUIREMENTS
RIA TR R15.106 : 2006 TECHNICAL REPORT FOR INDUSTRIAL ROBOTS AND ROBOT SYSTEMS-SAFETY REQUIREMENTS TEACHING MULTIPLE ROBOTS
ANSI B11.9 : 2010(R2015) SAFETY REQUIREMENTS FOR GRINDING MACHINES
BS ISO 12643-1:2009 Graphic technology. Safety requirements for graphic technology equipment and systems General requirements
ANSI B11.13 : 1992 MACHINE TOOLS - SINGLE AND MULTIPLE SPINDLE, AUTOMATIC SCREW/BAR AND CHUCKING MACHINES - SAFETY REQUIREMENTS FOR CONSTRUCTION, CARE AND USE
14/30279065 DC : 0 BS EN ISO 12643-3 - GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT AND SYSTEMS
API 2009 : 2002 SAFE WELDING, CUTTING, AND HOT WORK PRACTICES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
ANSI B11.12 : 2005 : R2015 SAFETY REQUIREMENTS FOR ROLL-FORMING AND ROLL-BENDING MACHINES
API 2220 : 2011 CONTRACTOR SAFETY PERFORMANCE PROCESS
ISO 12648:2006 Graphic technology Safety requirements for printing press systems
ANSI/ASSP A10.9:2013 SAFETY REQUIREMENTS FOR CONCRETE AND MASONRY WORK - AMERICAN NATIONAL STANDARD FOR CONSTRUCTION AND DEMOLITION OPERATIONS
ANSI A10.24 : 2014 ROOFING - SAFETY REQUIREMENTS FOR LOW-SLOPED ROOFS
ANSI/ASSE Z117.1 : 2009 SAFETY REQUIREMENTS FOR ENTERING CONFINED SPACES
ASTM E 2706 : 2018 Standard Practice for Equipment Technology and Operations for Mobile and Plant-Based Secure Destruction Safety Requirements
ISO 12643-3:2010 Graphic technology — Safety requirements for graphic technology equipment and systems — Part 3: Binding and finishing equipment and systems
IEEE 242-2001 IEEE Recommended Practice for Protection and Coordination of Industrial and Commercial Power Systems (IEEE Buff Book)
ANSI B93.114M : 1987 PNEUMATIC FLUID POWER - SYSTEMS STANDARD FOR INDUSTRIAL MACHINERY
API 2217A : 2009 SAFE WORK IN INERT CONFINED SPACES IN THE PETROLEUM AND PETROCHEMICAL INDUSTRIES
API 2220 CHINESE : 2011 CONTRACTOR SAFETY PERFORMANCE PROCESS
ANSI Z117.1 REDLINE : 2009 COMPARISON DOCUMENT OF ANSI/ASSE Z117.1 AMERICAN NATIONAL STANDARD - SAFETY REQUIREMENTS FOR CONFINED SPACES (FOR VERSIONS 1995, 2003 AND 2009)
BS ISO 12649:2004 Graphic technology. Safety requirements for binding and finishing systems and equipment
ANSI B11.20 : 2004 : R2015 SAFETY REQUIREMENTS FOR INTEGRATED MANUFACTURING SYSTEMS
ANSI B11.21 : 2006 : R2012 SAFETY REQUIREMENTS FOR MACHINE TOOLS USING A LASERS FOR PROCESSING MATERIALS
ASTM F 2039 : 2000 : R2012 Standard Guide for Basic Elements of Shipboard Occupational Health and Safety Program
ANSI A10.44 : 2014 CONTROL OF ENERGY SOURCES (LOCKOUT/TAGOUT) FOR CONSTRUCTION AND DEMOLITION OPERATIONS
API 2001 : 2012 FIRE PROTECTION IN REFINERIES
ANSI B11.4 : 2003 SAFETY REQUIREMENTS FOR SHEARS
ASME B30.7 : 2016 Base-Mounted Drum Hoists (B30.7 - 2006)
IEEE 45-5 : 2014 ELECTRICAL INSTALLATIONS ON SHIPBOARD - SAFETY CONSIDERATIONS
ASME B30.11 : 2010 MONORAILS AND UNDERHUNG CRANES - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
ASME B30.28 : 2015 BALANCE LIFTING UNITS - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
ASME B30.18 : 2016 STACKER CRANES (TOP OR UNDER RUNNING BRIDGE, MULTIPLE GIRDER WITH TOP OR UNDER RUNNING TROLLEY HOIST) - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
ASME B30.19 : 2016 CABLEWAYS - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
ASME B30.27 : 2014 MATERIAL PLACEMENT SYSTEMS - SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS

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ANSI B65.1 : 2011 GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 1: GENERAL REQUIREMENTS
ANSI Z21.22 : 2015 RELIEF VALVES FOR HOT WATER SUPPLY SYSTEMS
NFPA 79 : 2015 ELECTRICAL STANDARD FOR INDUSTRIAL MACHINERY
IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
SPI B151.1 : 2007 PLASTICS MACHINERY - SAFETY REQUIREMENTS FOR INJECTION MOLDING MACHINES
ISO 14118:2000 Safety of machinery Prevention of unexpected start-up
ANSI B11 TR3 : 2000 RISK ASSESSMENT AND RISK REDUCTION - A GUIDE TO ESTIMATE, EVALUATE AND REDUCE RISKS ASSOCIATED WITH MACHINE TOOLS
ANSI B65.2 : 2011 GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 2: PREPRESS AND PRESS EQUIPMENT AND SYSTEMS
ANSI B11.19 : 2010 PERFORMANCE CRITERIA FOR SAFEGUARDING
ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO/TR 14121-2:2012 Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods
ANSI/SPI B151.31:2014 PLASTICS MACHINERY - SAFETY REQUIREMENTS FOR THE MANUFACTURE AND USE OF BLOW MOLDING MACHINES
RIA R15.06 : 1999 INDUSTRIAL ROBOTS AND ROBOT SYSTEMS - SAFETY REQUIREMENTS
MIL-STD-882 Revision E:2012 System Safety
ANSI Z241.1 : 1989 SAND PREPARATION, MOLDING, AND COREMAKING IN THE SAND FOUNDRY INDUSTRY SAFETY REQUIREMENTS FOR,
NFPA 70E : 2018 ELECTRICAL SAFETY IN THE WORKPLACE
ANSI B11.0 : 2015 SAFETY OF MACHINERY - GENERAL REQUIREMENTS AND RISK ASSESSMENT
ANSI B65.3 : 2011 GRAPHIC TECHNOLOGY - SAFETY REQUIREMENTS FOR GRAPHIC TECHNOLOGY EQUIPMENT AND SYSTEMS - PART 3: BINDING AND FINISHING EQUIPMENT AND SYSTEMS
ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design

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