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    AS 60204.11-2006

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    Safety of machinery - Electrical equipment of machines Requirements for HV equipment for voltages above 1000 V a.c. or 1500 V d.c and not exceeding 36 kV (IEC 60204-11, Ed. 1.0 (2000) MOD)

    Available format(s):  Hardcopy, PDF 1 User, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Superseded date:  07-02-2024

    Language(s):  English

    Published date:  08-12-2006

    Publisher:  Standards Australia

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    Table of Contents - (Show below) - (Hide below)

    1 - AS 60204.11-2006 Safety of machinery„Electrical equipment of machines Part 11: Requirements for HV equipment for voltages abo
    4 - PREFACE
    5 - CONTENTS
    7 - INTRODUCTION
    9 - 1 Scope
    10 - 2 Normative references
    12 - 3 Definitions
    18 - 4 General requirements
    18 - 4.1 General considerations
    19 - 4.2 Selection of electrical equipment
    19 - 4.3 Electrical supply
    19 - 4.4 Physical environment and operating conditions
    20 - 4.5 Transportation and storage
    20 - 4.6 Provisions for handling
    20 - 4.7 Installation
    20 - 5 Incoming supply conductor terminations, devices for disconnecting and switching off, and means for earthing
    20 - 5.1 Incoming supply conductor terminations
    20 - 5.2 Supply disconnecting (isolating) devices and means for earthing
    22 - 5.3 Devices for switching off for prevention of unexpected start-up
    23 - 5.4 Devices for disconnecting and means for earthing HV equipment
    23 - 5.5 Protection against unauthorized, inadvertent and/or mistaken operation
    23 - 6 Protection against electric shock
    23 - 6.1 General
    24 - 6.2 Protection against direct contact
    24 - 6.3 Protection against indirect contact
    26 - 7 Protection of HV equipment
    26 - 7.1 General
    26 - 7.2 Overcurrent protectio
    27 - 7.3 Earth fault protection
    28 - 7.4 Protection against overvoltages due to lightning and to switching surges
    28 - 7.5 Protection against other abnormal conditions
    28 - 8 Equipotential bonding
    28 - 8.1 General
    29 - 8.2 Protective bonding circuit
    32 - 9 Control circuits and control functions
    32 - 10 Operator interface and machine-mounted control devices
    32 - 11 Electronic equipment
    32 - 12 Controlgear: location, mounting, and enclosures
    32 - 12.1 General requirements
    33 - 12.2 Location and mounting
    33 - 12.3 Degrees of protection
    34 - 12.4 Enclosures, doors and openings
    35 - 12.5 Access to HV equipment
    35 - 13 Conductors and cables
    35 - 13.1 General requirements
    35 - 13.2 Conductors
    36 - 13.3 Insulation and sheath materials
    36 - 13.4 Current-carrying capacity in normal service
    36 - 13.5 Conductor and cable voltage drop
    36 - 13.6 Minimum cross-sectional area
    36 - 13.7 Flexible cables
    38 - 13.8 Conductor wires, conductor bars and slip-ring assemblies
    39 - 14 Wiring practices
    39 - 14.1 Connections and routing
    40 - 14.2 Identification of conductors
    40 - 14.3 Flexible cables
    41 - 14.4 Plug/socket combinations
    41 - 14.5 Dismantling for shipment
    41 - 14.6 Cable trays
    41 - 14.7 Wiring in hazardous areas
    42 - 15 Electric motors and associated equipment
    42 - 15.1 General
    42 - 15.2 Motor connection boxes
    42 - 16 Accessories
    42 - 16.1 Accessories for earthing and short-circuiting live parts
    42 - 16.2 Voltage detectors
    42 - 16.3 Accessories for safe working
    42 - 17 Marking, warning signs and reference designations
    42 - 17.1 General
    42 - 17.2 Warning signs
    43 - 18 Technical documentation
    43 - 19 Testing and verification
    43 - 19.1 General
    43 - 19.2 Earthing system tests
    44 - 19.3 Insulation resistance tests
    44 - 19.4 Voltage tests
    44 - 19.5 Functional tests
    44 - 19.6 IP tests for HV equipment outside electrical operating areas
    44 - 19.7 Retesting
    45 - Annex A (informative) Examples of machines covered by this part of IEC 60204
    46 - Annex B (informative) Inquiry form for the HV equipment of machines
    49 - Annex C (informative) Method of calculation for the cross-sectional area of bare protective conductors in supply systems with direct earthing or low impedance earthing of the neutral
    50 - Annex D (informative) Relationship between cable rated voltages and highest voltage for HV equipment
    51 - Annex E (informative) Rationalization of the use of terms relating to earthing and protective bonding
    54 - Index

    Abstract - (Show below) - (Hide below)

    AS 60204.11-2006 modifies and adopts IEC 60204-11, Ed. 1.0 (2000) which applies to the electrical and electronic equipment and systems of machines, including a group of machines working together in a coordinated manner, but excluding higher level system aspects (i.e. communications between systems).

    General Product Information - (Show below) - (Hide below)

    Committee EL-017
    Document Type Standard
    Product Note Pending Revision indicates that as a result of the Aged Standards review process, the document needs updating. If no project proposal, meeting the quality criteria, is received within the 12 month timeframe, the document shall be withdrawn.
    Publisher Standards Australia
    Status Superseded
    Superseded By
    Supersedes

    History - (Show below) - (Hide below)

    First published as AS 60204.11-2006.

    Standards Referenced By This Book - (Show below) - (Hide below)

    AS/NZS 61241.10:2005 Electrical apparatus for use in the presence of combustible dust Classification of areas where combustible dusts are or may be present
    AS/NZS 60079.27(INT):2006 Electrical apparatus for explosive gas atmospheres Fieldbus intrinsically safe concept (FISCO) and fieldbus non-incendive concept (FNICO)
    AS/NZS 60079.18:2005 Electrical apparatus for explosive gas atmospheres Construction, test and marking of type of protection encapsulation m electrical apparatus
    AS/NZS 2381.2:2006 Electrical equipment for explosive atmospheres - Selection, installation and maintenance Flameproof enclosure d
    AS 61508.2-2001 Functional safety of electrical/electronic/programmable electronic safety-related systems - Requirements for electrical/electronic/programmable electronic safety-related systems
    AS/NZS 60079.2:2002 Electrical apparatus for explosive gas atmospheres Pressurized enclosures 'p'
    AS 2380.4-1994 Electrical equipment for explosive atmospheres - Explosion-protection techniques Pressurized rooms or pressurized enclosures (Reconfirmed 2013)
    AS/NZS 60079.25:2004 Electrical apparatus for explosive gas atmospheres Intrinsically safe systems
    AS/NZS 61241.11:2006 Electrical apparatus for use in the presence of combustible dust Protection by intrinsic safety iD
    AS 4024.2-1998 Safeguarding of machinery Installation and commissioning requirements for electro-sensitive systems - Optoelectronic devices
    AS/NZS 61241.4:2002 Electrical apparatus for use in the presence of combustible dust Type of protection 'pD'
    AS/NZS 60079.11:2000 Electrical apparatus for explosive gas atmospheres Intrinsic safety 'i'
    AS 61508.4-1999 Functional safety of electrical/electronic/programmable electronic safety-related systems - Definition and abbreviations
    AS 60417.1-2004 Graphical symbols for use on equipment - Overview and application
    AS/NZS 61241.0:2005 Electrical apparatus for use in the presence of combustible dust General requirements
    AS 61508.6-2001 Functional safety of electrical/electronic/programmable electronic safety-related systems - Guidelines on the application of AS 61508.2 and AS 61508.3
    AS/NZS 60079.7:2002 Electrical apparatus for explosive gas atmospheres Increased safety 'e'
    AS/NZS 60079.1:2005 Electrical apparatus for explosive gas atmospheres Flameproof enclosures 'd'
    AS/NZS 60079.6:2000 Electrical apparatus for explosive gas atmospheres Oil-immersion 'o'
    AS/NZS 60079.5:2000 Electrical apparatus for explosive gas atmospheres Powder filling 'q'
    AS/NZS 60079.20:2000 Electrical apparatus for explosive gas atmospheres Data for flammable gases and vapours, relating to the use of electrical apparatus
    AS 1359.101-1997 Rotating electrical machines - General requirements - Rating and performance
    AS/NZS 2381.1:2005 Electrical equipment for explosive gas atmospheres - Selection, installation and maintenance - General requirements
    AS 61508.7-2001 Functional safety of electrical/electronic/programmable electronic safety-related systems - Overview of techniques and measures
    AS/NZS 61241.14:2005 Electrical apparatus for use in the presence of combustible dust Selection and installation (IEC 61241-14, Ed.1.0(2004) MOD)
    AS 60417.2.5-2004 Graphical symbols for use on equipment Home electric appliances
    AS/NZS 60079.4:2000 Electrical apparatus for explosive gas atmospheres Method of test for ignition temperature
    AS 1852.441-1985 International electrotechnical vocabulary - Switchgear, controlgear and fuses
    AS/NZS 61241.2.3:2000 Electrical apparatus for use in the presence of combustible dust Test methods - Method for determining the minimum ignition energy of dust/air mixtures
    AS/NZS 61241.2.1:2000 Electrical apparatus for use in the presence of combustible dust Test methods - Methods for determining the minimum ignition temperature of dust
    AS 2264-1995 A.C. insulation-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 38 kV
    AS 60417.2.7-2004 Graphical symbols for use on equipment Safety aspects
    AS 60417.2.3-2004 Graphical symbols for use on equipment Telephone and telecommunications
    AS 60417.2.1-2004 Graphical symbols for use on equipment General application
    AS/NZS 61241.18:2005 Electrical apparatus for use in the presence of combustible dust Protection by encapsulation 'mD'
    AS 60204.1-2005 Safety of machinery - Electrical equipment of machines General requirements (IEC 60204-1, Ed. 5 (FDIS) MOD)
    AS 2380.9-1991 Electrical equipment for explosive atmospheres - Explosion-protection techniques Type of protection n - Non-sparking
    AS 1852.826-1983 International electrotechnical vocabulary - Electrical installations of buildings
    AS 62271.200-2005 High-voltage switchgear and controlgear A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV (IEC 62271-200, Ed. 1 (2003) MOD)
    AS 60417.2.2-2004 Graphical symbols for use on equipment Audiovisual equipment
    AS/NZS 60079.0:2005 Electrical apparatus for explosive gas atmospheres General requirements
    AS 4024.4-1998 Safeguarding of machinery Installation and commissioning requirements for electro-sensitive systems - Pressure-sensitive devices (Reconfirmed 2016)
    AS 2380.1-1989 Electrical equipment for explosive atmospheres - Explosion-protection techniques General requirements (Reconfirmed 2013)
    AS 1824.1-1995 Insulation co-ordination Definitions, principles and rules
    AS/NZS 60079.1.1:2002 Electrical apparatus for explosive gas atmospheres Flameproof enclosures 'd' - Method of test for ascertainment of maximum experimental safe gap
    AS 61508.1-1999 Functional safety of electrical/electronic/programmable electronic safety-related systems - General requirements
    AS/NZS 60079.26 (INT):2005 Electrical apparatus for explosive gas atmospheres Construction, test and marking of Group II Zone 0 electrical apparatus
    AS/NZS 60079.12:2000 Electrical apparatus for explosive gas atmospheres Classification of mixtures of gases or vapours with air according to their maximum experimental safe gaps and minimum igniting currents
    AS 61508.3-1999 Functional safety of electrical/electronic/programmable electronic safety-related systems - Software requirements
    AS 4024.3-1998 Safeguarding of machinery Manufacturing and testing requirements for electro-sensitive systems - Optoelectronic devices
    AS/NZS 60079.10:2004 Electrical apparatus for explosive gas atmospheres Classification of hazardous areas (IEC 60079-10:2002 MOD)
    AS 61508.5-1999 Functional safety of electrical/electronic/programmable electronic safety-related systems - Examples of methods for the determination of safety integrity levels
    AS 4024.5-1998 Safeguarding of machinery Manufacturing and testing requirements for electro-sensitive systems - Pressure-sensitive devices
    AS/NZS 61241.1:2005 Electrical apparatus for use in the presence of combustible dust Protection by enclosures 'tD'
    AS/NZS 4024.1:2006 Series Safety of machinery Safety of machinery series
    AS/NZS 60079.15:2006 Electrical apparatus for explosive gas atmospheres Construction, test and marking of type of protection, n electrical apparatus
    AS 60417.2.6-2004 Graphical symbols for use on equipment Medical equipment
    AS 60417.2.4-2004 Graphical symbols for use on equipment Maritime navigation
    AS 60529-2004 Degrees of protection provided by enclosures (IP Code) (Reconfirmed 2018)
    AS/NZS 61241.2.2:2000 Electrical apparatus for use in the presence of combustible dust Test methods - Method for determining the electrical resistivity of dust in layers

    Standards Referencing This Book - (Show below) - (Hide below)

    AS/NZS 4871.1:2010 Electrical equipment for mines and quarries General requirements
    AS 4722-2009 Passenger ropeways and passenger conveyors
    AS 4024.3002-2009 Safety of machinery Materials forming and shearing - Hydraulic power presses
    AS IEC 61800.5.2-2013 Adjustable speed electrical power drive systems Safety requirements - Functional
    AS 4024.3101-2008 Safety of machinery Materials cutting - Milling machines (including boring machines) - Safety requirements (Reconfirmed 2018)
    AS/NZS 1418.10:2011 Cranes, hoists and winches Mobile elevating work platforms
    AS/NZS 4240.1:2009 Remote control systems for mining equipment Design, construction, testing, installation and commissioning (Reconfirmed 2021)
    AS 3533.1-2009 Amusement rides and devices Design and construction
    AS IEC 61800.5.1-2013 Adjustable speed electrical power drive systems Safety requirements - Electrical, thermal and energy
    AS ISO 21789:2014 Gas turbine applications - Safety
    AS 60034.1-2009 Rotating electrical machines Rating and performance
    AS/NZS 4871.1:2012 Electrical equipment for mines and quarries General requirements
    AS/NZS 3007:2013 Electrical equipment in mines and quarries - Surface installations and associated processing plant
    AS 4233.2:2013 High pressure water jetting systems Construction and performance
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