1 - AS/NZS 3584.1:2008 DIESEL ENGINE SYSTEMS FOR UNDERGROUND COAL MINES - FIRE PROTECTED-HEAVY DUTY
4 - PREFACE
5 - CONTENTS
7 - SECTION 1 SCOPE AND GENERAL
7 - 1.1 SCOPE
7 - 1.2 APPLICATION
8 - 1.3 REFERENCED DOCUMENTS
9 - 1.4 DEFINITIONS
9 - 1.4.1 Abnormal combustion
9 - 1.4.2 Catalytic converter
9 - 1.4.3 Designated safe area
9 - 1.4.4 Emergency stop system
10 - 1.4.5 Engine safety shutdown system
10 - 1.4.6 Explosion-risk zone
10 - 1.4.7 Fire-protected diesel engine system
10 - 1.4.8 Fire protection
10 - 1.4.9 Gland
10 - 1.4.10 High idle speed
10 - 1.4.11 Low idle speed
10 - 1.4.12 Particulate filter
10 - 1.4.13 Rated power
10 - 1.4.14 Rated speed
11 - 1.4.15 Rated torque
11 - 1.4.16 Shall
11 - 1.4.17 Should
11 - 1.4.18 Smoke
11 - 1.4.19 Spark arrester
11 - 1.4.20 Statutory authority
11 - 1.4.21 Strangler valve
11 - 1.4.22 Testing authority
12 - SECTION 2 DESIGN AND CONSTRUCTION
12 - 2.1 DESIGNATED SAFE AREA BARRIER
12 - 2.2 METHANE DETECTION
12 - 2.3 FIRE SUPPRESSION
12 - 2.4 ENGINE TYPES
13 - 2.5 CONDITION MONITORING
13 - 2.6 SURFACE TEMPERATURE
13 - 2.7 ABNORMAL COMBUSTION
13 - 2.8 MATERIALS
13 - 2.8.1 Non-metallic materials
13 - 2.8.2 Insulation materials
13 - 2.8.3 Use of light alloys
13 - 2.9 VEE-PULLEYS
13 - 2.10 ENGINE BREATHER
14 - 2.11 STARTING AIDS
14 - 2.12 FUEL SYSTEMS
14 - 2.13 AIR INLET SYSTEMS
14 - 2.14 AIR COMPRESSORS
14 - 2.15 COOLING SYSTEMS
15 - 2.16 ENGINE SHUTDOWN SYSTEMS
15 - 2.16.1 General
15 - 2.16.2 Automatic safety shutdown system
15 - 2.16.3 Emergency stop system
16 - 2.16.4 Manual fuel shut-off valve
16 - 2.16.5 Sensing devices
17 - 2.16.6 Engine start and restart
17 - 2.17 EXHAUST
17 - 2.17.1 General
17 - 2.17.2 Exhaust systems
18 - 2.17.3 Spark arrester
18 - 2.17.4 Exhaust cooling
18 - 2.17.5 Particulate filter
19 - 2.17.6 Exhaust emissions
21 - 2.18 ELECTRICAL SYSTEMS
22 - SECTION 3 MARKING
22 - 3.1 COMPLIANCE PLATE
23 - 3.2 WARNING LABELS
24 - SECTION 4 TESTING
24 - 4.1 TYPE TESTING
25 - 4.2 MODIFIED COMPONENTS
25 - 4.3 INSTALLED TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
25 - 4.4 ROUTINE COMMISSIONING TESTS BY THE DIESEL ENGINE SYSTEM MANUFACTURER
25 - 4.4.1 General
26 - 4.4.2 Test re
26 - 4.5 USE OF LOW EMISSION FUEL
26 - 4.6 MANAGEMENT SYSTEM
27 - SECTION 5 DOCUMENTATION
27 - 5.1 DOCUMENTATION TO BE SUPPLIED
27 - 5.1.1 General
27 - 5.1.2 Manufacturer to the testing authority
27 - 5.1.3 Testing authority to the manufacturer (after assessment)
27 - 5.1.4 Manufacturer to the purchaser
28 - 5.1.5 Manufacturer to the statutory authority
28 - 5.2 GENERAL ARRANGEMENT DRAWINGS
31 - APPENDIX A - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
31 - A1 SCOPE
31 - A2 PRODUCT CERTIFICATION
31 - A3 SUPPLIERS QUALITY MANAGEMENT SYSTEM
31 - A4 OTHER MEANS OF ASSESSMENT
32 - APPENDIX B - DETERMINING LOAD SPEED CHARACTERISTICS
32 - B1 SCOPE
32 - B2 TESTING AUTHORITY
32 - B3 PRINCIPLE
32 - B4 FUEL SUPPLY
32 - B5 APPARATUS
32 - B6 ACCURACY
33 - B7 PROCEDURE
33 - B7.1 Normalization
34 - B7.2 Determination of set points for further testing
36 - APPENDIX C - DETERMINING CONSTITUENTS OF EXHAUST GAS
36 - C1 SCOPE
37 - C2 FUEL SUPPLY
37 - C3 APPARATUS
37 - C4 ACCURACY
38 - C5 PROCEDURE
38 - C5.1 General
39 - C5.2 Smoke measurement-Variable speed and load engines
40 - C5.3 Single-point smoke tests for variable speed engines
40 - C5.4 Smoke measurement-Single-speed (governed) engines
42 - APPENDIX D - DETERMINING GASEOUS EMISSION LEVELS
42 - D1 PURPOSE
42 - D2 SYMBOLS AND ABBREVIATIONS
44 - D3 PRINCIPLE
44 - D4 FUEL SPECIFICATION
44 - D5 APPARATUS
44 - D6 TEST CONDITIONS
44 - D7 TEST PROCEDURE FOR EXHAUST EMISSIONS
46 - D8 CALCULATIONS
46 - D9 ALTERNATE CALCULATIONS
48 - D10 DATA VALIDATION
48 - D11 TEST REPORT
50 - APPENDIX E - DETERMINING DURATION, TEMPERATURE AND FLUID USAGE
50 - E1 SCOPE
50 - E2 OBJECTIVES
50 - E3 PERMISSIBLE LIMITS
50 - E4 PRINCIPLE
50 - E5 FUEL SUPPLY
50 - E6 APPARATUS
51 - E7 ACCURACY
51 - E8 PROCEDURE
51 - E8.1 General
51 - E8.2 Normalization
51 - E8.3 Duration test
51 - E8.4 Surface temperature measurement
52 - E8.5 Exhaust (gas stream) temperature determination
52 - E9 REPORTS
54 - APPENDIX F - TESTING ENGINE PROTECTION SYSTEMS
54 - F1 GENERAL
54 - F2 PRINCIPLE
54 - F3 FUEL
54 - F4 APPARATUS
55 - F5 ACCURACY
55 - F6 PROCEDURE
55 - F6.1 General
55 - F6.2 Normalization
55 - F6.3 Protection system tests
58 - F7 TEST REPORT
59 - APPENDIX G - TESTING SPARK ARRESTER COMPONENTS
59 - G1 SCOPE
59 - G2 APPLICATION
59 - G3 TEST EQUIPMENT
59 - G4 PROCEDURE
59 - G4.1 General
59 - G4.2 Minimum water level/flow determination
60 - G5 TEST REPORT
61 - APPENDIX H - TESTING PARTICULATE FILTER COMPONENTS
61 - H1 GENERAL
61 - H2 TEST REPORT
62 - APPENDIX I - SPECIFICATION FOR MEASURING EQUIPMENT
62 - I1 SCOPE
62 - I2 SPECIFICATION FOR EMISSION ANALYSIS INSTRUMENTATION
64 - APPENDIX J - SPECIFICATION FOR DIESEL FUEL
64 - J1 SCOPE
64 - J2 FUEL COMPOSITION
65 - APPENDIX K - SMOKE METER CONVERSION CHART