ASTM D 6237 : 2009 : R2015
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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Standard Guide for Painting Inspectors (Concrete and Masonry Substrates)
Hardcopy , PDF
25-07-2024
English
01-07-2015
Important note : Users cannot be edited or removed once added to your Multi user PDF.CONTAINED IN VOL. 06.02, 2017 Gives an information aid to painting inspectors in carrying out the task efficiently.
| Committee |
D 01
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| DocumentType |
Guide
|
| Pages |
12
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| ProductNote |
Reconfirmed 2015
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| PublisherName |
American Society for Testing and Materials
|
| Status |
Superseded
|
| SupersededBy |
1.1This guide is intended as an information aid to painting inspectors in carrying out the task efficiently. It includes the key elements of surface preparation, coatings application, and final approval for both field and shop work. The items should be selected that are pertinent to a particular job.
Note 1:For additional helpful information, refer to the following documents:
Manual of Concrete Practice ACI 515R American Concrete Institute2
Manual of Coating Work for Light Water Nuclear Power Plant Primary Containment and Other Safety Related Facilities3
C811 Practice for Surface Preparation of Concrete for Application of Chemical-Resistant Resin Monolithic Surfacings4
SSPC-PA Guide 3 - A Guide to Safety in Paint Application5
Steel Structures Painting Manual Vol. 1- Good Painting Practices5
Steel Structures Painting Manual Vol. 2 - Systems and Specifications5
Manufacturers Specifications and Instructions (made available to the inspector for reference to special requirements for proper application)
Material Safety Data Sheets (needed to insure that personnel take necessary precautions in handling hazardous materials). Available from Materials manufacturer.
1.2The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of whomever uses this standard to consult and establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4This guide is arranged in the following order:
| Section | ||
| Referenced Documents | 2 | |
| ASTM Standards | 2.1 | |
| OSHA Standards | 2.2 | |
| ICRI Standards | 2.3 | |
| SSPC Standards | 2.4 | |
| Significance and Use | 3 | |
| Preparation for Inspection | 4 | |
| Surface Preparation Methods and Requirements | 5 | |
| Surface Preparation | 5.1 | |
| Factors Affecting Coating Performance | 5.2 | |
| Surface Condition | 5.2.1 | |
| Cleanliness | 5.2.2 | |
| Moisture | 5.2.3 | |
| Surface Preparation Procedures | 5.3 | |
| Dry Surface Cleaning | 5.3.1 | |
| Water and Steam Cleaning | 5.3.2 | |
| Mechanical Tool Cleaning | 5.3.3 | |
| Hand Tool Cleaning | 5.3.3.1 | |
| Power Tool Cleaning | 5.3.3.2 | |
| Scarifying Machines | 5.3.3.3 | |
| Pre- and Post-Surface Preparation | 5.3.3.4 | |
| Finished Surface | 5.3.3.5 | |
| Blast Cleaning | 5.3.4 | |
| Water Blast Cleaning | 5.3.5 | |
| Acid Etching | 5.3.6 | |
| Precautions in Preparing Unpainted and |
| |
| Previously Painted Surfaces | 5.4 | |
| Inspection of Surfaces Prior to Field Painting | 5.5 | |
| New Construction | 5.5.1 | |
| Maintenance Repainting | 5.5.2 | |
| Cracks and Voids | 6 | |
| Cracks | 6.1 | |
| Cracks in Concrete | 6.1.1 | |
| Joints in Concrete | 6.1.2 | |
| Voids | 6.2 | |
| Recoat Intervals | 6.3 | |
| Coating Storage and Handling | 7 | |
| Storage of Coating and Thinner | 7.1 | |
| Mixing of Coatings | 7.2 | |
| Thinning | 7.3 | |
| Initial Samples | 7.3.1 | |
| Thinning of Coating | 7.3.2 | |
| Sampling of Thinned Coating | 7.3.3 | |
| Heating of Coating | 7.4 | |
| Weather Considerations | 8 | |
| Drying | 8.1 | |
| Low Temperature | 8.2 | |
| High Temperature | 8.3 | |
| Moisture | 8.4 | |
| Wind | 8.5 | |
| Coating Application | 9 | |
| Residual Contaminants | 9.1 | |
| Quality Assurance | 9.2 | |
| Film Defects | 9.2.1 | |
| Brush Application | 9.3 | |
| Spray Application | 9.4 | |
| Roller Application | 9.5 | |
| Miscellaneous Methods | 9.6 | |
| Rate of Application | 9.7 | |
| Additional Considerations | 10 | |
| Ventilation | 10.1 | |
| Painting Schedule | 10.2 | |
| Film Integrity | 10.3 | |
| Recoat Time | 10.4 | |
| Coating System Failure | 10.5 | |
| Inspection Equipment | 11 | |
| General | 11.1 | |
| Adhesion of Existing Coating | 11.1.1 | |
| Portable Pull-Off Adhesion | 11.1.2 | |
| Field Inspection Equipment | 11.2 | |
| Drying and Curing Times | 11.2.1 | |
| Thermometers | 11.2.1.1 | |
| Relative Humidity and Dew Point | 11.2.1.2 | |
| Viscosity Cups | 11.2.2 | |
| Wet-Film Thickness Gages | 11.2.4 | |
| Interchemical Gage | 11.2.4.1 | |
| Notched Gage | 11.2.4.2 | |
| Dry-Film Thickness Gages | 11.2.5 | |
| Destructive Thickness Gage | 11.2.5.1 | |
| Nondestructive Film Thickness Gages | 11.2.5.2 | |
| Discontinuity (Holiday) Tester | 11.3 | |
| Inspection Checklist | Appendix X1 | |
| ASTM D 5498 : 2012 : REV A : R2018 | Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities |
| ASTM D 6132 : 2013 | Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Coating Thickness Gage |
| ASTM F 1869 : 2009 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM D 1212 : 1991 : R2013 | Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings |
| ASTM D 4787 : 2013 | Standard Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete Substrates |
| ASTM F 1869 : 1998 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM D 1475 : 2013 | Standard Test Method For Density of Liquid Coatings, Inks, and Related Products |
| ASTM D 1475 : 1998 : R2012 | Standard Test Method For Density of Liquid Coatings, Inks, and Related Products |
| ASTM D 3359 : 2009 : EDT 2 | Standard Test Methods for Measuring Adhesion by Tape Test |
| SSPC-SP 12 : 2002 | SURFACE PREPARATION AND CLEANING OF METALS BY WATERJETTING PRIOR TO RECOATING |
| ASTM D 4787 : 2013 : R2018 | Standard Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete Substrates |
| ASTM F 2170 : 2018 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| ASTM F 2170 : 2016 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| ASTM D 5064 : 2016 : REV A | Standard Practice for Conducting a Patch Test to Assess Coating Compatibility |
| ASTM D 7234 : 2005 | Standard Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion Testers |
| ASTM D 4138 : 1994 : R2001 : EDT 1 | Standard Test Methods for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive Means |
| ASTM D 6132 : 1997 | Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Over Concrete Using an Ultrasonic Gage |
| SSPC-SP 13 : 1997 | SURFACE PREPARATION OF CONCRETE |
| ASTM D 4787 : 1993 : R1999 | Standard Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete Substrates |
| ASTM F 2170 : 2016 : REV B | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| ASTM D 1475 : 1985 | Standard Test Method for Density of Paint, Varnish, Lacquer, and Related Products |
| ASTM F 1869 : 2010 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM D 4262 : 2005 : R2018 | Standard Test Method for pH of Chemically Cleaned or Etched Concrete Surfaces |
| ASTM D 7234 : 2012 : REDLINE | Standard Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion Testers |
| ASTM F 1869 : 2016 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM F 1869 : 2003 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM D 4260 : 2005 | Standard Practice for Liquid and Gelled Acid Etching of Concrete |
| ASTM F 1869 : 2004 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM D 1212 : 1991 : R2007 : EDT 1 | Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings |
| ASTM D 4262 : 1983 : R1999 | Standard Test Method for pH of Chemically Cleaned or Etched Concrete Surfaces |
| ASTM D 4138 : 2007 : REV A : R2013 | Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means |
| ASTM D 3359 : 1997 | Standard Test Methods for Measuring Adhesion by Tape Test |
| ASTM D 5064 : 2007 | Standard Practice for Conducting a Patch Test to Assess Coating Compatibility |
| ASTM D 1475 : 1998 : R2003 | Standard Test Method for Density of Liquid Coatings, Inks, and Related Products |
| ASTM F 2170 : 2016 : REV A | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| ASTM D 4285 : 1983 : R2018 | Standard Test Method for Indicating Oil or Water in Compressed Air |
| NACE 6 : 2003 | SURFACE PREPARATION OF CONCRETE |
| ASTM D 4259 : 1988 : R2006 | Standard Practice for Abrading Concrete |
| ASTM D 4258 : 2005 : R2017 | Standard Practice for Surface Cleaning Concrete for Coating |
| ASTM D 5064 : 2007 : R2012 | Standard Practice for Conducting a Patch Test to Assess Coating Compatibility |
| ASTM D 6677 : 2007 | Standard Test Method for Evaluating Adhesion by Knife |
| ASTM D 4414 : 1995 | Standard Practice for Measurement of Wet Film Thickness by Notch Gages |
| ASTM D 3359 : 2009 | Standard Test Methods for Measuring Adhesion by Tape Test |
| ASTM F 2170 : 2002 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using <bdit> in situ</bdit> Probes |
| ASTM D 7234 : 2012 | Standard Test Method for Pull-Off Adhesion Strength of Coatings on Concrete Using Portable Pull-Off Adhesion Testers |
| ASTM D 1475 : 1960 : R1968 | Standard Method Of Test For Density Of Paint, Varnish, Lacquer, And Related Products |
| ASTM D 4260 : 1988 : R1999 | Standard Practice for Acid Etching Concrete |
| ASTM D 4259 : 2018 | Standard Practice for Preparation of Concrete by Abrasion Prior to Coating Application |
| ASTM E 1907 : 2004 | Standard Guide to Methods of Evaluating Moisture Conditions of Concrete Floors to Receive Resilient Floor Coverings |
| ASTM D 3359 : 2002 | Standard Test Methods for Measuring Adhesion by Tape Test |
| ASTM D 3359 : 2009 : EDT 1 | Standard Test Methods for Measuring Adhesion by Tape Test |
| ASTM D 1212 : 1991 : R2001 | Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings |
| ASTM D 6132 : 2013 : R2017 | Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Coating Thickness Gage |
| ASTM D 4259 : 1988 : R2012 | Standard Practice for Abrading Concrete |
| ASTM D 4787 : 2008 | Standard Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete Substrates |
| ASTM D 1475 : 1998 : R2008 | Standard Test Method For Density of Liquid Coatings, Inks, and Related Products |
| ASTM F 1869 : 2016 : REV A | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM F 2170 : 2009 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using <bdit> in situ</bdit> Probes |
| ASTM D 4138 : 1994 : R1999 | Standard Test Methods for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive Means |
| ASTM D 3359 : 2007 | Standard Test Methods for Measuring Adhesion by Tape Test |
| ASTM D 4212 : 1999 | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
| ASTM D 4285 : 1983 : R2006 | Standard Test Method for Indicating Oil or Water in Compressed Air |
| ASTM D 1212 : 1991 : R1996 : EDT 1 | Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings |
| ASTM D 4285 : 1983 : R2012 | Standard Test Method for Indicating Oil or Water in Compressed Air |
| CFR 29(PT1910.1000 TO END) : 0 | LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR |
| ASTM F 2170 : 2011 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| ASTM D 4212 : 2010 | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
| ASTM D 6132 : 2008 | Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Gage |
| ASTM D 4263 : 1983 : R2005 | Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method |
| ASTM D 4285 : 1983 : R1999 | Standard Test Method for Indicating Oil or Water in Compressed Air |
| ASTM D 4262 : 2005 | Standard Test Method for pH of Chemically Cleaned or Etched Concrete Surfaces |
| ASTM D 4212 : 2016 : REDLINE | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
| ASTM D 4263 : 1983 : R1999 | Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method |
| ASTM D 4262 : 2005 : R2012 | Standard Test Method for pH of Chemically Cleaned or Etched Concrete Surfaces |
| ASTM F 1869 : 2011 | Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride |
| ASTM F 2170 : 2017 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| NACE 4 : 2007 | BRUSH-OFF BLAST CLEANING |
| ASTM D 4258 : 2005 : R2012 | Standard Practice for Surface Cleaning Concrete for Coating |
| ASTM D 4414 : 1995 : R2007 | Standard Practice for Measurement of Wet Film Thickness by Notch Gages |
| ASTM E 1907 : 1997 | Standard Practices for Determining Moisture-Related Acceptability of Concrete Floors to Receive Moisture-Sensitive Finishes |
| ASTM D 6677 : 2001 | Standard Test Method for Evaluating Adhesion by Knife |
| ASTM D 6677 : 2018 | Standard Test Method for Evaluating Adhesion by Knife |
| ASTM D 4259 : 1988 : R1999 | Standard Practice for Abrading Concrete |
| ASTM D 1212 : 1991 : R2007 | Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings |
| NACE 5 : 2002 | SURFACE PREPARATION AND CLEANING OF METALS BY WATERJETTING PRIOR TO RECOATING |
| ASTM D 6677 : 2007 : R2012 | Standard Test Method for Evaluating Adhesion by Knife |
| ASTM D 4260 : 2005 : R2017 | Standard Practice for Liquid and Gelled Acid Etching of Concrete |
| ASTM D 4258 : 1983 : R1999 | Standard Practice for Surface Cleaning Concrete for Coating |
| ASTM D 4212 : 2010 : R2014 | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
| ASTM F 2170 : 2019 | Standard Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes |
| SSPC-GUIDE 6 : 2015 | GUIDE FOR CONTAINING SURFACE PREPARATION DEBRIS GENERATED DURING PAINT REMOVAL OPERATIONS |
| ASTM D 4138 : 2007 : REV A : R2017 | Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means |
| ASTM D 4263 : 1983 : R2012 | Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method |
| ASTM D 4414 : 1995 : R2013 | Standard Practice for Measurement of Wet Film Thickness by Notch Gages |
| ASTM D 3359 : 2008 | Standard Test Methods for Measuring Adhesion by Tape Test |
| ASTM D 1212 : 1991 | Standard Test Methods for Measurement of Wet Film Thickness of Organic Coatings |
| ASTM D 4258 : 2005 | Standard Practice for Surface Cleaning Concrete for Coating |
| ASTM D 4414 : 1995 : R2001 | Standard Practice for Measurement of Wet Film Thickness by Notch Gages |
| ASTM D 4138 : 2007 | Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means |
| ASTM D 1475 : 2013 : REDLINE | Standard Test Method For Density of Liquid Coatings, Inks, and Related Products |
| ASTM D 1475 : 1998 | Standard Test Method for Density of Liquid Coatings, Inks, and Related Products |
| ASTM D 3359 : 2017 | Standard Test Methods for Rating Adhesion by Tape Test |
| ASTM D 5064 : 1995 | Standard Practice for Conducting a Patch Test to Assess Coating Compatibility |
| ASTM D 3359 : 2017 : REDLINE | Standard Test Methods for Rating Adhesion by Tape Test |
| ASTM E 1907 : 2006 | Standard Guide to Methods of Evaluating Moisture Conditions of Concrete Floors to Receive Resilient Floor Coverings |
| ASTM D 6132 : 2004 | Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Gage |
| SSPC-SP 7 : 2015 | BRUSH-OFF BLAST CLEANING |
| ASTM D 5064 : 2016 | Standard Practice for Conducting a Patch Test to Assess Coating Compatibility |
| ASTM D 5064 : 2001 | Standard Practice for Conducting a Patch Test to Assess Coating Compatibility |
| ASTM D 4138 : 2007 : REV A | Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means |
| ASTM D 4212 : 2016 | Standard Test Method for Viscosity by Dip-Type Viscosity Cups |
| ASTM D 4263 : 1983 : R2018 | Standard Test Method for Indicating Moisture in Concrete by the Plastic Sheet Method |
| ASTM D 4260 : 2005 : R2012 | Standard Practice for Liquid and Gelled Acid Etching of Concrete |
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