• BS 2654:1989

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    Specification for manufacture of vertical steel welded non-refrigerated storage tanks with butt-welded shells for the petroleum industry

    Available format(s):  Hardcopy, PDF

    Superseded date:  11-02-2005

    Language(s):  English

    Published date:  29-09-1989

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Committees responsible
    Specification
    1 Scope
    2 Design conditions; 2.1 Design pressure; 2.2 Design
        metal temperature
    3 Information to be exchanged prior to implementing
        the requirements of this standard and inspections
        by the purchaser during erection; 3.1 Information
        to be specified by the purchaser; 3.2 Optional and/
        or alternative information to be supplied by the
        purchaser; 3.3 Information to be agreed between the
        purchaser and the manufacturer; 3.4 Inspections by
        the purchaser during erection
    4 Materials; 4.1 Specifications; 4.2 Steelmaking
        process; 4.3 Chemical composition; 4.4 Notch
        ductility; 4.5 Mountings; 4.6 Other requirements
    5 Design loadings; 5.1 General; 5.2 Dead loads;
        5.3 Superimposed loads; 5.4 Contents; 5.5 Loads
        resulting from connected piping; 5.6 Wind loading;
        5.7 Seismic loads (if applicable)
    6 Bottom design; 6.1 General; 6.2 Design
    7 Shell design; 7.1 Design stresses; 7.2 Internal
        loading; 7.3 Wind and vacuum loading; 7.4 Shell
        plate arrangement; 7.5 Shell joints
    8 Fixed-roof design; 8.1 Loads; 8.2 Type of roof;
        8.3 Roof plating with supporting structure;
        8.4 Roof plating without supporting structure
        (membrane roofs); 8.5 Compression area;
        8.6 Venting requirements;
    9 Floating-roof design; 9.1 General; 9.2 Design
        requirements; 9.3 Stability of roof under wind
        load; 9.4 Pontoon openings; 9.5 Bulkheads;
        9.6 Movable ladders to roofs; 9.7 Primary roof
        drains; 9.8 Emergency drains; 9.9 Vents;
        9.10 Supporting legs; 9.11 Roof manholes;
        9.12 Centering and anti-rotation device;
        9.13 Seals; 9.14 Gauging device; 9.15 Operation
    10 Tank anchorage; 10.1 General; 10.2 Anchorage
        attachment; 10.3 Allowable tensile stress;
        10.4 Holding-down bolt or strap; 10.5 Resistance
        to uplift
    11 Mountings; 11.1 Shell manholes and shell nozzles
        80 mm outside diameter (o.d.) and above; 11.2 Shell
        nozzles less than 80 mm o.d.; 11.3 Roof manholes
        and nozzles; 11.4 Additional loads; 11.5 Nozzle
        welding details; 11.6 Inspection of shell manholes
        and nozzles; 11.7 Flange drilling; 11.8 Post-weld
        heat treatment; 11.9 Procedure for post-weld heat
        treatment; 11.10 Stairways and gangways;
        11.11 Handrailing; 11.12 Ladders; 11.13 Earthing
        connections; 11.14 Flush type clean-out doors, D-
        type sumps and water draw-off sumps;
        11.15 Permanent attachments; ll.16 Temporary
        attachments
    12 Insulation
    13 Shop fabrication; 13.1 Workmanship; 13.2 Hard
        stamping; 13.3 Plate edge preparation;
        13.4 Rolling and pressing; 13.5 Bolt holes
        13.6 Surface preparation and painting;
        13.7 Erection marks (domestic market);
        13.8 Erection marks (export market);
        13.9 Packaging
    14 Site erection; 14.1 General; 14.2 Workmanship;
        14.3 Tank foundation construction;
        14.4 Rectification of damage to materials;
        14.5 Erection of plates; 14.6 Shell tolerances;
        14.7 Floating-roof tolerances; 14.8 Manual oxygen
        cutting; 14.9 Protection of shell during erection;
        14.10 Erection of fixed roof; 14.11 Erection
        holes; 14.12 Final surface finish
    15 Welding; 15.1 Welding process; 15.2 Welding
        sequences; 15.3 Vertical joints; 15.4 Weather
        conditions; 15.5 Preheating; 15.6 Electrodes;
        15.7 Tack welds; 15.8 Cleaning of welds;
        15.9 Back gouging and chipping; 15.10 Visual
        inspection; 15.11 Weld reinforcement;
        15.12 Undercutting; 15.13 Peening; 15.14 Repairs
    16 Welding procedure and welder approval; 16.1 General
        16.2 Welding procedure approval; 16.3 Approval
        process for welders
    17 Radiography; 17.1 Application; 17.2 Preparation
        for examination; 17.3 Extent of radiography per
        tank; 17.4 Radiography procedure
    18 Testing; 18.1 General; 18.2 Bottom testing;
        18.3 Mountings; 18.4 Shell testing;
        18.5 Floating-roof testing; 18.6 Fixed-roof
        testing
    Appendices
    A Recommendations for tank foundations
    B Recommendations for the design and application of
        insulation
    C Standard diameters for vertical cylindrical tanks
    D List of symbols
    E Recommendations for internal floating covers
    F Recommendations for the design of venting systems
    G Seismic provisions for storage tanks
    Tables
    1 Leg length of fillet weld
    2 Minimum specified shell thickness
    3 Angle ring dimensions
    4 Minimum sizes of top curb angle
    5 Manhole and nozzle body thickness
    6 Extent of radiography per tank
    7 Acceptance levels for radiographic examination
    8 Standard lengths for shell plates
    9 Nominal capacities of standard vertical cylindrical
        tanks
    10 Requirements for emergency venting
    11 Soil profile coefficient
    Figures
    1 Minimum Charpy V impact requirements
    2 Typical bottom layouts for tanks
    3 Cross joints in bottom plates where three
        thicknesses occur
    4 Typical joints in sketch plates under shell plates:
        tanks up to and including 12.5 m diameter
    5 Typical annular plate joint under shell plates:
        tanks over 12.5 m diameter
    6 Wind girders
    7 Shell-roof compression areas
    8 Typical tank anchorage detail
    9 Shell manholes
    10 Shell insert type reinforcement
    11 Barrel type nozzle reinforcement
    12 Graph for the determination of the thickness of
        barrel type nozzle reinforcement
    13 Flanged roof nozzles
    14 Typical weld details for connection of mountings:
        set-through type (preferred details): t = 20 mm
        (max)
    15 Typical weld details for connection of mountings:
        set-through type (preferred details): 20mm < or =
        t < or = 40 mm
    16 Typical weld details for connection of mountings:
        set-through type (preferred details): ti > 40 mm
    17 Typical weld details for the connection of
        mountings: set-through type (alternative details)
    18 Typical weld details for connection of mountings:
        compensated set-through type (preferred details):
        t = 12.5 mm (max.)
    19 Typical weld details for connection of mountings:
        compensated set-through type (preferred details)
    20 Typical weld details for connection of mountings:
        compensated set-through type (alternative details)
    21 Typical weld details for connection of mountings:
        set-on type (shell nozzles less than 80 mm o.d.)
    22 Recognized weld details for connection of mountings
    23 Reinforcement details for low type nozzles
    24 Details of overlay weld for nozzles
    25 Details of an acceptable type of spiral stairway
    26 Handrailing
    27 Typical detail of earthing boss (supplied with tank)
        site welded to tank shell plates
    28 Flush type clean-out door with insert plate
        reinforcement
    29 Flush type clean-out door with plate reinforcement
        915 mm x 1230 mm
    30 Flush type clean-out door with plate reinforcement
        300 mm x 1230 mm
    31 Davit for 915 mm x 1230 mm clean-out door
    32 Combined water draw-off and clean-out sump
    33 Acceptable water draw-off sumps
    34 Location of Charpy V-notch impact test specimen
    35 Typical tank foundation
    36 Pad supports
    37 Angle section and plate supports
    38 Typical flanged nozzle or manhole
    39 Typical arrangement showing termination of
        insulation adjacent to the tank bottom
    40 Typical arrangement with insulation attached to the
        shell only
    41 Typical flanged nozzle or manhole with additional
        branch insulation
    42 Typical construction of insulation local to wind
        stiffening ring
    43 Effective masses
    44 Centroids of seismic forces
    45 Factor Ks
    46 Compressive force wb

    Abstract - (Show below) - (Hide below)

    Materials, design, fabrication, erection, inspection and testing of cylindrical tanks for service temperatures down to -10°C. Fixed and floating roof designs as well as internal floating covers are included along with tank insulation systems, design for seismic disturbances, selection of foundations etc.

    General Product Information - (Show below) - (Hide below)

    Committee PVE/15
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded
    Superseded By

    Standards Referencing This Book - (Show below) - (Hide below)

    BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
    BS EN 288-2:1992 Specification and approval of welding procedures for metallic materials Welding procedures specification for arc welding
    BS 6399-2:1995 Loading for buildings Code of practice for wind loads
    BS EN 10025:1993 Hot rolled products of non-alloy structural steels. Technical delivery conditions
    BS 1560-2:1970 Circular flanges for pipes, valves and fittings (Class designated) Specification for steel pipe flanges (nominal sizes ½ in to 24 in). Metric dimensions
    API 5L : 2012 LINE PIPE
    BS EN 10113-1:1993 Hot-rolled products in weldable fine grain structural steels General delivery conditions
    BS 1201-2(1973) : LATEST
    BS EN 10029:2010 Hot-rolled steel plates 3 mm thick or above. Tolerances on dimensions and shape
    BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
    ASTM A 105/A105M : 2014-11 SPECIFICATION FOR CARBON STEEL FORGINGS FOR PIPING APPLICATIONS
    ISO 630:1995 Structural steels Plates, wide flats, bars, sections and profiles
    ASTM A 524 : 1996 Standard Specification for Seamless Carbon Steel Pipe for Atmospheric and Lower Temperatures
    BS EN 10113-2:1993 Hot-rolled products in weldable fine grain structural steels Delivery conditions for normalized/normalized rolled steels
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