• BS 6644:2011

    Current The latest, up-to-date edition.

    Specification for the installation and maintenance of gas-fired hot water boilers of rated inputs between 70 kW (net) and 1.8 MW (net) (2nd and 3rd family gases)

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  31-01-2013

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Competence and design considerations
    5 Selection of boiler, materials and components
    6 Installation
    7 Inspection, commissioning and servicing
    Annexes
    Annex A (informative) - Basis for the provision of
            combustion and cooling air to boiler houses
            and rooms in which commercial boilers are
            installed
    Annex B (informative) - Fan diluted flues
    Annex C (informative) - Checks to be carried out on the
            boiler prior to commissioning
    Annex D (informative) - Typical live run checks
    Annex E (normative) - Combustion products analysis
    Annex F (informative) - Best practice guide to the dispersion
            of combustion products
    Bibliography

    Abstract - (Show below) - (Hide below)

    Defines requirements for the installation, including design, inspection, commissioning and maintenance, of gas-fired hot water boilers of net rated heat inputs exceeding 70 kW but not exceeding a net heat input of 1.8 MW.

    Scope - (Show below) - (Hide below)

    This British Standard specifies requirements for the installation, including design, inspection, commissioning and maintenance, of gas-fired hot water boilers of net rated heat inputs exceeding 70kW but not exceeding a net heat input of 1.8MW. Groups of boilers with individual net heat inputs of 70kW or less, but with aggregate net heat inputs in excess of 70kW, are also covered. This British Standard is applicable to the installation of boilers that are designed to utilize normally distributed gases of Group H of the second family (e.g. natural gas), and gases of Group P (e.g. propane) and Group B (e.g. butane) of the third family. For the purposes of this installation standard, LPG/air mixtures are regarded as third family gases. This British Standard is applicable to the installation of the following gas-fired hot water boilers: boilers supplied as a complete assembly and conforming to BSEN656 or BS5978 (all parts); boilers supplied as a complete assembly and used in multiple boiler installations where the total net heat input exceeds 70kW and conforming to BSEN297, BSEN483 or BSEN677; boilers and burners delivered separately and assembled on site, comprising: a boiler shell conforming to BSEN303‑1, BSEN12952 (all parts), BSEN12953 (all parts), BS779, BS855 or BS2790; a burner conforming to BSEN676; an assembly conforming to BSEN303‑3 or BS5978‑1 and BS5978‑3. NOTE1 It is recognized that the design, inspection and commissioning require different levels of competence (see 4.1 and 4.2). Where all of these tasks are performed by same person, that person has to have the necessary levels of competence for each task. NOTE2 Although this British Standard does not contain any requirements for industrial processes, the general principles can be applied. NOTE3 The general principles of this British Standard with respect to hot water circuits can be used for boilers exceeding 1.8MW net heat input (2MW gross heat input). For installations exceeding 1.8MW net heat input see IGEM/UP/10 [18]. NOTE4 The ratio of gross to net heat input is approximately 1.11:1 for Group H (natural gas), 1.09:1 for Group P (propane) and 1.08:1 for Group B (butane). It is also applicable to installations that have been converted from burning other fuels to gas-firing. This British Standard is not applicable to: the installation of any heating or hot water supply system associated with the boiler installation; the installation of gas cushion systems (non diaphragm expansion vessels) intended to pressurize the hot water circuit; or installations in hazardous areas, as defined in The Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) 2002 [16], other than those classified as Zone 2 NE, guidance on which is given in IGEM/SR/25 [19] and IGEM/UP/16 [20].

    General Product Information - (Show below) - (Hide below)

    Committee GSE/30
    Development Note Supersedes BS 6644(2005) and 11/30229801 DC. (11/2011)
    Document Type Standard
    Publisher British Standards Institution
    Status Current
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    BS EN 656:2000 Gas-fired central heating boilers. Type B boilers of nominal heat input exceeding 70 kW, but not exceeding 300 kW
    BS EN 15001-2:2008 Gas infrastructure. Gas installation pipework with an operating pressure greater than 0,5 bar for industrial installations and greater than 5 bar for industrial and non-industrial installations Detailed functional requirements for commissioning, operation and maintenance
    BS EN 437 : 2003 TEST GASES - TEST PRESSURES - APPLIANCE CATEGORIES
    BS EN ISO 10380:2012 Pipework. Corrugated metal hoses and hose assemblies
    BS EN 676 : 2003 AUTOMATIC FORCED DRAUGHT BURNERS FOR GASEOUS FUELS
    BS EN 13502:2002 Chimneys. Requirements and test methods for clay/ceramic flue terminals
    BS EN 13959:2004 Anti-pollution check valves. DN 6 to DN 250 inclusive Family E, type A, B, C, and D
    BS 5854:1980 Code of practice for flues and flue structures in buildings
    BS EN 13077:2008 Devices to prevent pollution by backflow of potable water. Air gap with non-circular overflow (unrestricted). Family A. Type B
    BS 6700(2006) : 2006 DESIGN, INSTALLATION, TESTING AND MAINTENANCE OF SERVICES SUPPLYING WATER FOR DOMESTIC USE WITHIN BUILDINGS AND THEIR CURTILAGES - SPECIFICATION
    BS 6880-2:1988 Code of practice for low temperature hot water heating systems of output greater than 45 kW Selection of equipment
    BS EN 15001-1:2009 Gas infrastructure. Gas installation pipework with an operating pressure greater than 0,5 bar for industrial installations and greater than 5 bar for industrial and non-industrial installations Detailed functional requirements for design, materials, construction, inspection and testing
    BS EN 303-1:2017 Heating boilers Heating boilers with forced draught burners. Terminology, general requirements, testing and marking
    BS EN 13384-1 : 2002 CHIMNEYS - THERMAL AND FLUID DYNAMIC CALCULATION METHODS - PART 1: CHIMNEYS SERVING ONE HEATING APPLIANCE
    BS EN 13084-4:2005 Free-standing chimneys Brick liners. Design and execution
    BS 6880-1:1988 Code of practice for low temperature hot water heating systems of output greater than 45 kW Fundamental and design considerations
    BS 1212-2:1990 Float operated valves Specification for diaphragm type float operated valves (copper alloy body) (excluding floats)
    BS EN 60079-10-1:2015 Explosive atmospheres Classification of areas. Explosive gas atmospheres
    BS 7671(2008) : 2008 REQUIREMENTS FOR ELECTRICAL INSTALLATIONS - IET WIRING REGULATIONS
    BS EN 13084-1:2007 Free-standing chimneys General requirements
    BS EN 14622:2005 Devices to prevent pollution by backflow of potable water. Air gap with circular overflow (restricted). Family A, type F
    BS EN 13076:2003 Devices to prevent pollution by backflow of potable water. Unrestricted air gap. Family A. Type A
    BS 5885-2:1987 Automatic gas burners Specification for packaged burners with input rating 7.5 kW up to but excluding 60 kW
    BS EN 60079-29-1:2007 Explosive atmospheres Gas detectors. Performance requirements of detectors for flammable gases
    BS EN 13831:2007 Closed expansion vessels with built-in diaphragm for installation in water
    BS EN 88:1991 Pressure governors for gas appliances for inlet pressures up to 200 mbar
    BS EN 1443:2003 Chimneys. General requirements
    BS EN 677:1998 Gas-fired central heating boilers. Specific requirements for condensing boilers with a nominal heat input not exceeding 70 kW
    BS EN 13084-2:2007 Free-standing chimneys Concrete chimneys
    BS EN 1856-1:2009 Chimneys. Requirements for metal chimneys System chimney products
    BS EN 483 : 2000 GAS-FIRED CENTRAL HEATING BOILERS - TYPE C BOILERS OF NOMINAL HEAT INPUT NOT EXCEEDING 70 KW
    BS EN 1567 : 2000 BUILDING VALVES - WATER PRESSURE REDUCING VALVES AND COMBINATION WATER REDUCING VALVES - REQUIREMENTS AND TESTS
    BS EN 297:1994 Gas-fired central heating boilers. Type B11 and B11BS boilers fitted with atmospheric burners of nominal heat input not exceeding 70 kW
    BS EN 1856-2:2009 Chimneys. Requirements for metal chimneys Metal flue liners and connecting flue pipes
    BS EN 12828 : 2012 HEATING SYSTEMS IN BUILDINGS - DESIGN FOR WATER-BASED HEATING SYSTEMS
    BS 5422:2009 Method for specifying thermal insulating materials for pipes, tanks, vessels, ductwork and equipment operating within the temperature range -40°C to +700°C
    BS EN 50379-1:2012 Specification for portable electrical apparatus designed to measure combustion flue gas parameters of heating appliances General requirements and test methods
    BS EN 10255:2004 Non-alloy steel tubes suitable for welding and threading. Technical delivery conditions
    PD CEN/TR 1749:2014 European scheme for the classification of gas appliances according to the method of evacuation of the combustion products (types)
    BS EN 1993-3-2:2006 Eurocode 3. Design of steel structures Towers, masts and chimneys
    BS EN ISO 4126-1 : 2013 SAFETY DEVICES FOR PROTECTION AGAINST EXCESSIVE PRESSURE - PART 1: SAFETY VALVES (ISO 4126-1:2013)
    BS EN 303-3:1999 Heating boilers Gas-fired central heating boilers. Assembly comprising a boiler body and a forced draught burner
    1990/396/EEC : 1990 COUNCIL DIRECTIVE OF 29 JUNE 1990 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES RELATING TO APPLIANCES BURNING GASEOUS FUELS
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