• DEFSTAN 02-522/2(2004) : 2004

    Current The latest, up-to-date edition.

    VERSATILE CONSOLE SYSTEM (VCS) ENGINEERING MANUAL - CATEGORY 2

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  13-02-2004

    Publisher:  UK Ministry of Defence Standards

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    Table of Contents - (Show below) - (Hide below)

    TITLE PAGE
    SCOPE
    FOREWORD
    Sponsorship
    Conditions of Release
    Categories of Defence Standard
    Related Documents
    Health and Safety
    Additional Information
    CONTENTS
    SECTION 1. PERFORMANCE SPECIFICATION
    SECTION 2. NATIONAL/INTERNATIONAL REGULATIONS
    SECTION 3. MILITARY STANDARDS/REQUIREMENTS
    SECTION 4. DESIGN REQUIREMENTS GUIDANCE
               4.1 Versatile Console System Units - Standard Version
                   4.1.1 General
                   4.1.2 Design Criteria
                   4.1.3 Material Requirements
                   4.1.4 Unit Identification
                   4.1.5 Spigot Holes
                   4.1.6 Unit Sizes
                   4.1.7 Radio Frequency (RF) Protection
                   4.1.8 Fixings
                   4.1.9 Sockets
                   4.1.10 Illumination and Indication Supplies
                   4.1.11 Finishing
                   4.1.12 Wiring
                   4.1.13 Soldering
                   4.1.14 Standard Pin Allocation - Socket A
                   4.1.15 Earthing and Bonding
                   4.1.16 Components
                   4.1.17 Illuminated Panels and Marker Plates
                   4.1.18 Indicator Lamps
                   4.1.19 Light Emitting Diodes
                   4.1.20 Lever Keys
                   4.1.21 Non_Magnetic Units
                   4.1.22 Drawings
                   4.1.23 Marking
                   4.1.24 Storage and Shipment
                   4.1.25 Testing
               4.2 Versatile Console System Units - Miniature
                   4.2.1 General
                   4.2.2 Material Requirements
                   4.2.3 Construction
                   4.2.4 Fixing
                   4.2.5 Spigot Holes
                   4.2.6 Connectors
                   4.2.7 Plug Positions
                   4.2.8 Guide Rails
                   4.2.9 Wiring, Components, Finish etc
                   4.2.10 Earthing and Bonding
                   4.2.11 Tests
               4.3 Consoles and Assemblies - Standard Version
                   4.3.1 General
                   4.3.2 Design Criteria
                   4.3.3 Types of Framework
                   4.3.4 Construction of 30 Series Framework
                   4.3.5 Ancillary Items
                   4.3.6 Construction of 1000 Series Frameworks
                   4.3.7 Boxes
                   4.3.8 Special Boxes
                   4.3.9 Multiboxes
                   4.3.10 Plug Platforms (where required _ see
                          Annex D.)
                   4.3.11 Assembling Boxes in Frameworks
                   4.3.12 Plugs
                   4.3.13 Terminal Chambers
                   4.3.14 Cable Entry
                   4.3.15 Cable Looms
                   4.3.16 Wiring
                   4.3.17 Wiring Schedules
                   4.3.18 Wiring Diagrams
                   4.3.19 Earthing and Bonding
                   4.3.20 Miscellaneous Components
                   4.3.21 Finish
                   4.3.22 Marking
                   4.3.23 Drawings
                   4.3.24 Environmental Requirements
                   4.3.25 Testing
               4.4 Box Structure for Miniature Versatile Console
                   System Units 1
                   4.4.1 Construction
                   4.4.2 Side Panels
                   4.4.3 Top and Bottom Panels
                   4.4.4 Corner Brackets
                   4.4.5 Plug Platform
                   4.4.6 Socket Mounting Plate
                   4.4.7 Socket Positions
                   4.4.8 Spigots
                   4.4.9 Assembling Boxes in Frameworks
                   4.4.10 Tests
    SECTION 5. CORPORATE KNOWLEDGE AND EXPERIENCE
    ANNEX A. RELATED DOCUMENTS
    ANNEX B. ABBREVIATIONS AND DEFINITIONS
    ANNEX C. ALTERNATIVE ARRANGEMENTS TO
    McMURDO PLUGS AND SOCKETS
    ALPHABETICAL INDEX

    Abstract - (Show below) - (Hide below)

    Specifies engineering principles for the construction of Versatile Console System (VCS) Units and their consoles and assemblies, both in standard and miniature form, and is applicable to HM Surface Ships, Submarines, Ship and Weapon Systems and Equipment.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes DEFSTAN 02-522/1(2000). (04/2004) This standard is obsolescent because it is no longer required for the procurement of new equipment but is retained for maintenance purposes in support of existing in-service equipment. (10/2013)
    Document Type Standard
    Publisher UK Ministry of Defence Standards
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    DEFSTAN 00-133(PT0)/1(2014) : 2014 AVIATION ARRANGEMENTS IN SURFACE SHIPS - PART 0: PROCEDURES FOR USE, DEFINITIONS AND CONTENT
    DEFSTAN 00-133(PT0)/2(2015) : 2015 AVIATION ARRANGEMENTS IN SURFACE SHIPS - PART 0: PROCEDURE FOR USE, DEFINITIONS AND CONTENT
    DEFSTAN 07-233/2(2012) : 2012 GUIDE TO SYSTEM DESIGN AND DESCRIPTION OF RATIONALIZED INTERNAL COMMUNICATIONS EQUIPMENT MK 2

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    BS 381C:1996 Specification for colours for identification, coding and special purposes
    DEFSTAN 02-529(PT2)/1(2000) : 2000 NUCLEAR HARDENING GUIDE - PART 2: ELECTRICAL INSTALLATION IN SURFACE SHIPS
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    BS EN 1676:2010 Aluminium and aluminium alloys. Alloyed ingots for remelting. Specifications
    DEFSTAN 40-8/3(1998) : 1998 CORD, LACING AND TAPE LACING INCLUDING LIMITED FIRE HAZARD VARIANTS
    DEFSTAN 21-5/1(2000) : 2000 CODE OF PRACTICE FOR PROTECTIVE FINISHES
    DEFSTAN 02-834(PT2)/1(2000) : 2000 REQUIREMENTS FOR ALUMINIUM SILICON BRONZE - PART 2: FORGINGS, FORGING STOCK, RODS AND SECTIONS
    DEFSTAN 02-512(PT11)/1(2000) : 2000 GUIDE TO CABLES, ELECTRICAL AND ASSOCIATED ITEMS - PART 11: GLANDS, GROMMETS AND DECK TUBES CATEGORY 2
    DEFSTAN 00-35(PT5)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 5: INDUCED MECHANICAL ENVIRONMENTS
    DEFSTAN 02-523/1(2000) : 2000 GUIDE TO THE INSTALLATION OF THIN - WALL INSULATED, LIMITED FIRE HAZARD EQUIPMENT WIRE AND ELECTRIC CABLE CATEGORY 3
    DEFSTAN 02-512(PT6)/2(2002) : 2002 GUIDE TO CABLES, ELECTRICAL AND ASSOCIATED ITEMS - PART 6: CABLES, ELECTRICAL, MINIATURE, SUB-MINIATURE AND EQUIPMENT WIRES
    DEFSTAN 05-34/2(1984) : 1984 MARKING OF SERVICE MATERIAL
    BS EN 12330:2000 Corrosion protection of metals. Electrodeposited coatings of cadmium on iron or steel
    BS EN 485-4:1994 Aluminium and aluminium alloys. Sheet, strip and plate Tolerances on shape and dimensions for cold-rolled products
    BS EN 573-1:2004 Aluminium and aluminium alloys. Chemical composition and form of wrought products Numerical designation system
    BS EN 1044:1999 Brazing. Filler metals
    BS 970(1972) : LATEST
    BS EN 573-2:1995 Aluminium and aluminium alloys. Chemical composition and form of wrought products Chemical symbol based designation system
    DEFSTAN 08-107/2(2001) : 2001 GENERAL REQUIREMENTS FOR THE DESIGN OF ELECTROMECHANICAL AND NAVAL WEAPON EQUIPMENT - CATEGORY 2
    BS 5378-1:1980 Safety signs and colours Specification for colour and design
    BS 4183:1967 Specification for machine screws and machine screw nuts. Metric series
    DEFSTAN 02-722/1(2000) : 2000 REQUIREMENTS FOR THE PREPARATION, IDENTIFICATION AND MANAGEMENTS OF DRAWINGS
    BS EN 1652:1998 Copper and copper alloys. Plate, sheet, strip and circles for general purposes
    DEFSTAN 05-10/4(1990) : 1990 DRAWING PROCEDURE
    DEFSTAN 59-36/5(1995) : 1995 SELECTION OF ELECTRONIC AND ELECTRICAL COMPONENTS FOR USE IN DEFENCE EQUIPMENT
    DEFSTAN 02-514/1(2000) : 2000 GUIDE TO CABLE ENTRY, TERMINATION AND JUNCTION COMPONENTS FOR EQUIPMENT CATEGORY 3
    DEFSTAN 02-521/1(2000) : 2000 GUIDE TO VERSATILE CONSOLE SYSTEM UNITS CATEGORY 3
    BS EN 573-3:2013 Aluminium and aluminium alloys. Chemical composition and form of wrought products Chemical composition and form of products
    BS EN 485-3:2003 Aluminium and aluminium alloys. Sheet, strip and plate Tolerances on dimensions and form for hot-rolled products
    BS EN 1706:2010 Aluminium and aluminium alloys. Castings. Chemical composition and mechanical properties
    DEFSTAN 00-35(PT2)/1(1987) : INTERIM ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIAL - PART 2: SPECIFICATION OF SERVICE ENVIRONMENTS
    BS EN 515:2017 Aluminium and aluminium alloys. Wrought products. Temper designations
    DEFSTAN 00-35(PT3)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 3: ENVIRONMENTAL TEST METHODS
    BS EN 485-2:2013 Aluminium and aluminium alloys. Sheet, strip and plate Mechanical properties
    BS EN 12329:2000 Corrosion protection of metals. Electrodeposited coatings of zinc with supplementary treatment on iron or steel
    DEFSTAN 00-35(PT4)/3(1999) : 1999 AMD 1 2000 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 4: NATURAL ENVIRONMENTS
    DEFSTAN 02-617/2(2001) : INTERIM DESIGN GUIDE AND REQUIREMENTS FOR EQUIPMENT TO ACHIEVE A LOW MAGNETIC SIGNATURE
    DEFSTAN 07-256/1(2000) : 2000 REQUIREMENTS FOR STRUCTURE BORNE VIBRATION AND AIRBORNE NOISE TESTING OF WARSHIP EQUIPMENT - CATEGORY 2
    BS 4G 198-1:1997 Sleeves for aircraft electric cables and equipment wires Specification for elastomeric sleeves for binding and identification
    BS EN 485-1 : 2008 ALUMINIUM AND ALUMINIUM ALLOYS - SHEET, STRIP AND PLATE - PART 1: TECHNICAL CONDITIONS FOR INSPECTION AND DELIVERY
    BS EN 573-4:2004 Aluminium and aluminium alloys. Chemical composition and form of wrought products Forms of products
    BS EN 1172:2011 Copper and copper alloys. Sheet and strip for building purposes
    BS 3G 198-2:1997 Sleeves for aircraft electric cables and equipment wires Specification for slip-on sleeves for identification purposes
    DEFSTAN 02-833(PT2)/1(2000) : 2000 REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE - PART 2: FORGINGS, FORGING STOCK, RODS AND SECTIONS
    DEFSTAN 03-2/3(1995) : 1995 CLEANING AND PREPARATION OF METAL SURFACES
    DEFSTAN 02-520/2(2003) : 2003 GUIDE TO DESIGN PROCEDURES FOR VERSATILE CONSOLE SYSTEM CATEGORY 2
    BS EN 1559-1:2011 Founding. Technical conditions of delivery General
    DEFSTAN 02-724/1(2000) : 2000 PACKAGING
    BS EN 12163:2011 Copper and copper alloys. Rod for general purposes
    DEFSTAN 00-35(PT1)/3(1999) : 1999 ENVIRONMENTAL HANDBOOK FOR DEFENCE MATERIEL - PART 1: CONTROL AND MANAGEMENT
    BS EN 12164:2011 Copper and copper alloys. Rod for free machining purposes
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