DEFSTAN 22-94/2(2008) : 2008
Superseded
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SPECIFICATION FOR THE MANUFACTURE OF REPLENISHMENT AT SEA HOSES AND HOSE ASSEMBLIES
Hardcopy , PDF
06-07-2011
English
01-01-2008
Foreword
1 Scope
2 Warning
3 Normative References
4 Abbreviations
5 Performance Specification
5.1 Manufacturers' Type Tests
6 Military Standards/Requirements
6.1 Manufacture
6.1.1 Quality
6.1.2 Method
6.1.3 Construction
6.1.4 Hose Markings
6.1.5 Dimensions and Tolerances
6.2 Identification and Packing
6.3 Oils and Greases
6.4 Responsibility for Inspection
7 Design Requirements/Guidance
7.1 Materials
7.1.1 Lining
7.1.2 Reinforcement
7.1.3 Cover and Sleeve
7.1.4 Couplings and Associated Fittings
7.1.5 Binding Wire
8 Type Testing, Batch Testing and Inspection
8.1 Type Testing
8.2 Batch Testing
8.3 Visual Inspection
9 Acceptance Standard
10 Corporate Experience & Knowledge
Annex A - Normative References
Annex B - Abbreviations
Annex C - Testing and Test Report Requirements for Type 1
Hose - 64 mm Bore for Abeam RAS for use with
Portable Water
C.1 Manufacturer's Testing
C.2 Rubber Properties Material Tests
C.3 Adhesion Test
C.4 Crush Test
C.5 Bend Radius
C.6 Bend Test
C.7 Low Temperature Flexibility Test
C.8 Hydrostatic
C.9 Proof Pressure and Axial Rotation Test
C.10 Burst Test
C.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
C.12 Manufacturer's Test Report Requirements
Annex D - Tensile and Elongation Test Equipment and Preparation
for Type 1 Hose - 64 mm Bore Assembly for Abeam RAS
for use with Portable Water
D.1 Test Equipment
D.2 Preparation of Test Equipment
D.3 Tensile and Elongation Tests
Annex E - Testing and Test Report Requirements for Type 2
Hose - 64 mm Bore for Abeam RAS for use with
Lubricating Oils, Dieso Fuel and Avcat
E.1 Manufacturer's Testing
E.2 Rubber Properties Material Tests
E.3 Adhesion Test
E.4 Crush Test
E.5 Bend Radius
E.6 Bend Test
E.7 Low Temperature Flexibility Test
E.8 Hydrostatic
E.9 Proof Pressure and Axial Rotation Test
E.10 Burst Test
E.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
E.12 Manufacturer's Test Report Requirements
Annex F - Tensile and Elongation Test Equipment and Preparation
for Type 2 Hose - 64 mm Bore for RAS for use with
Lubricating Oils, Dieso Fuel and Avcat
F.1 Test Equipment
F.2 Preparation of Test Equipment
F.3 Tensile and Elongation Test
Annex G - Testing and Test Report Requirements for Type 3
Hose - 153 mm Bore for Abeam RAS for use with Dieso
Fuel and Avcat
G.1 Manufacturer's Testing
G.2 Rubber Properties Materials Tests
G.3 Adhesion Test
G.4 Crush Test
G.5 Bend Radius Test
G.6 Bend Test
G.7 Low Temperature Flexibility Test
G.8 Hydrostatic
G.9 Proof Pressure and Axial Rotation Test
G.10 Burst Test
G.11 Coupling Inspection
G.12 Tensile and Elongation Tests (Pull Test on Hose Assembly)
G.13 Manufacturer's Test Report Requirements
Annex H - Tensile and Elongation Test, Equipment and
Preparation for Type 3 Hose - 153 mm Bore for
Abeam RAS for use with Dieso Fuel and Avcat
H.1 Test Equipment
H.2 Preparation of Test Equipment
H.3 Tensile and Elongation Tests
Annex I - Testing and Test Report Requirements for Type 4
Hose - 153 mm Bore for Astern RAS for use with
Dieso Fuel (Lay on Deck)
I.1 Manufacturer's Testing
I.2 Rubber Properties Material Tests
I.3 Adhesion Test
I.4 Crush Test
I.5 Bend Radius Test
I.6 Bend Test
I.7 Low Temperature Flexibility Test
I.8 Hydrostatic
I.9 Proof Pressure and Axial Rotation Test
I.10 Burst Test
I.11 Coupling Inspection
I.12 Tensile and Elongation Tests (Pull Test on Hose Assembly)
I.13 Manufacturer's Test Report Requirements
Annex J - Tensile and Elongation Test, Equipment and Preparation
for Type 4 Hose - 153 mm Bore for Astern RAS for use
with Dieso Fuel (Lay on Deck)
J.1 Test Equipment
J.2 Preparation of Test Equipment
J.3 Tensile and Elongation Tests
Annex K - Testing and Test Report Requirements for Type 5
Hose - 153 mm Bore Wire Reinforced Hardwall for use on
the Probe Received and the Outboard Hose in the Abeam
Rig in RAS for Dieso Fuel and Avcat
K.1 Manufacturer's Testing
K.2 Rubber Properties Material Tests
K.3 Adhesion Test
K.4 Crush Test
K.5 Bend Radius Test
K.6 Bend Test
K.7 Low Temperature Flexibility Test
K.8 Hydrostatic
K.9 Proof Pressure and Axial Rotation Test
K.10 Burst Test
K.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
K.12 Manufacturer's Test Report Requirements
Annex L - Tensile and Elongation Test, Equipment and Preparation
for Type 5 Hose - 153 mm Bore Wire Reinforced Hardwall
for use on the Probe Received and the Outboard Hose in
the Abeam Rig in RAS for Dieso Fuel and Avcat
L.1 Test Equipment
L.2 Preparation of Test Equipment
L.3 Tensile and Elongation Tests
Annex M - Testing and Test Report Requirements for Type 6
Hose - 153 mm Bore Softwall for use on the Probe
Receiver in RAS for Dieso Fuel and Avcat
M.1 Manufacturer's Testing
M.2 Rubber Properties Material Tests
M.3 Adhesion Test
M.4 Crush Test
M.5 Bend Radius Test
M.6 Bend Test
M.7 Low Temperature Flexibility Test
M.8 Hydrostatic
M.9 Proof Pressure and Axial Rotation Test
M.10 Burst Test
M.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
M.12 Manufacturer's Test Report Requirements
Annex N - Tensile and Elongation Test, Equipment and Preparation
for Type 6 Hose - 153 mm Bore Softwall for use in the
Probe Receiver in RAS for Dieso Fuel and Avcat
N.1 Test Equipment
N.2 Preparation of Test Equipment
N.3 Tensile and Elongation Tests
Annex O - Testing and Test Report Requirements for Type 7
Hose - 153 mm Bore Reelable Astern for RAS for use
with Dieso Fuel
O.1 Manufacturer's Testing
O.2 Rubber Properties Material Tests
O.3 Adhesion Test
O.4 Crush Test
O.5 Bend Radius Test
O.6 Bend Test
O.7 Low-Temperature Flexibility Test
O.8 Hydrostatic
O.9 Proof Pressure and Axial Rotation Test
O.10 Burst Test
O.11 Elongation and Neckdown Tests
O.12 Tensile Pull and Proof Pressure Test
O.13 Test on the Hose Inclusive of the Area of a Splice
O.14 Coupling Test
O.15 Manufacturer's Test Report Requirements
Annex P - Visible Defects in RAS Hoses
P.1 Introduction
Annex Q - Hose Identification Panel
Annex R - Bend Test
R.1 Sample
R.2 Method
R.3 Requirement
Annex S - Low Temperature Flexibility Test
S.1 Method
Annex T - Method of Measuring the Free Length of a Hose
Annex U - In-service Maintenance & Pressure Testing
U.1 Hose Service Life
U.2 Maintenance
U.3 In-service Pressure Testing
U.4 Preparation of Hose and Fitting of Reusable Coupling
U.5 Fitting Proc
U.6 Refitting of Reusable Coupling and Cutting off Hose
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