• DEFSTAN 22-94/2(2008) : 2008

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    SPECIFICATION FOR THE MANUFACTURE OF REPLENISHMENT AT SEA HOSES AND HOSE ASSEMBLIES

    Available format(s):  Hardcopy, PDF

    Superseded date:  06-07-2011

    Language(s):  English

    Published date:  01-01-2008

    Publisher:  UK Ministry of Defence Standards

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    1 Scope
    2 Warning
    3 Normative References
    4 Abbreviations
    5 Performance Specification
       5.1 Manufacturers' Type Tests
    6 Military Standards/Requirements
       6.1 Manufacture
            6.1.1 Quality
            6.1.2 Method
            6.1.3 Construction
            6.1.4 Hose Markings
            6.1.5 Dimensions and Tolerances
       6.2 Identification and Packing
       6.3 Oils and Greases
       6.4 Responsibility for Inspection
    7 Design Requirements/Guidance
       7.1 Materials
            7.1.1 Lining
            7.1.2 Reinforcement
            7.1.3 Cover and Sleeve
            7.1.4 Couplings and Associated Fittings
            7.1.5 Binding Wire
    8 Type Testing, Batch Testing and Inspection
       8.1 Type Testing
       8.2 Batch Testing
       8.3 Visual Inspection
    9 Acceptance Standard
    10 Corporate Experience & Knowledge
    Annex A - Normative References
    Annex B - Abbreviations
    Annex C - Testing and Test Report Requirements for Type 1
              Hose - 64 mm Bore for Abeam RAS for use with
              Portable Water
       C.1 Manufacturer's Testing
       C.2 Rubber Properties Material Tests
       C.3 Adhesion Test
       C.4 Crush Test
       C.5 Bend Radius
       C.6 Bend Test
       C.7 Low Temperature Flexibility Test
       C.8 Hydrostatic
       C.9 Proof Pressure and Axial Rotation Test
       C.10 Burst Test
       C.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
       C.12 Manufacturer's Test Report Requirements
    Annex D - Tensile and Elongation Test Equipment and Preparation
              for Type 1 Hose - 64 mm Bore Assembly for Abeam RAS
              for use with Portable Water
       D.1 Test Equipment
       D.2 Preparation of Test Equipment
       D.3 Tensile and Elongation Tests
    Annex E - Testing and Test Report Requirements for Type 2
              Hose - 64 mm Bore for Abeam RAS for use with
              Lubricating Oils, Dieso Fuel and Avcat
       E.1 Manufacturer's Testing
       E.2 Rubber Properties Material Tests
       E.3 Adhesion Test
       E.4 Crush Test
       E.5 Bend Radius
       E.6 Bend Test
       E.7 Low Temperature Flexibility Test
       E.8 Hydrostatic
       E.9 Proof Pressure and Axial Rotation Test
       E.10 Burst Test
       E.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
       E.12 Manufacturer's Test Report Requirements
    Annex F - Tensile and Elongation Test Equipment and Preparation
              for Type 2 Hose - 64 mm Bore for RAS for use with
              Lubricating Oils, Dieso Fuel and Avcat
       F.1 Test Equipment
       F.2 Preparation of Test Equipment
       F.3 Tensile and Elongation Test
    Annex G - Testing and Test Report Requirements for Type 3
              Hose - 153 mm Bore for Abeam RAS for use with Dieso
              Fuel and Avcat
       G.1 Manufacturer's Testing
       G.2 Rubber Properties Materials Tests
       G.3 Adhesion Test
       G.4 Crush Test
       G.5 Bend Radius Test
       G.6 Bend Test
       G.7 Low Temperature Flexibility Test
       G.8 Hydrostatic
       G.9 Proof Pressure and Axial Rotation Test
       G.10 Burst Test
       G.11 Coupling Inspection
       G.12 Tensile and Elongation Tests (Pull Test on Hose Assembly)
       G.13 Manufacturer's Test Report Requirements
    Annex H - Tensile and Elongation Test, Equipment and
              Preparation for Type 3 Hose - 153 mm Bore for
              Abeam RAS for use with Dieso Fuel and Avcat
       H.1 Test Equipment
       H.2 Preparation of Test Equipment
       H.3 Tensile and Elongation Tests
    Annex I - Testing and Test Report Requirements for Type 4
              Hose - 153 mm Bore for Astern RAS for use with
              Dieso Fuel (Lay on Deck)
       I.1 Manufacturer's Testing
       I.2 Rubber Properties Material Tests
       I.3 Adhesion Test
       I.4 Crush Test
       I.5 Bend Radius Test
       I.6 Bend Test
       I.7 Low Temperature Flexibility Test
       I.8 Hydrostatic
       I.9 Proof Pressure and Axial Rotation Test
       I.10 Burst Test
       I.11 Coupling Inspection
       I.12 Tensile and Elongation Tests (Pull Test on Hose Assembly)
       I.13 Manufacturer's Test Report Requirements
    Annex J - Tensile and Elongation Test, Equipment and Preparation
              for Type 4 Hose - 153 mm Bore for Astern RAS for use
              with Dieso Fuel (Lay on Deck)
       J.1 Test Equipment
       J.2 Preparation of Test Equipment
       J.3 Tensile and Elongation Tests
    Annex K - Testing and Test Report Requirements for Type 5
              Hose - 153 mm Bore Wire Reinforced Hardwall for use on
              the Probe Received and the Outboard Hose in the Abeam
              Rig in RAS for Dieso Fuel and Avcat
       K.1 Manufacturer's Testing
       K.2 Rubber Properties Material Tests
       K.3 Adhesion Test
       K.4 Crush Test
       K.5 Bend Radius Test
       K.6 Bend Test
       K.7 Low Temperature Flexibility Test
       K.8 Hydrostatic
       K.9 Proof Pressure and Axial Rotation Test
       K.10 Burst Test
       K.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
       K.12 Manufacturer's Test Report Requirements
    Annex L - Tensile and Elongation Test, Equipment and Preparation
              for Type 5 Hose - 153 mm Bore Wire Reinforced Hardwall
              for use on the Probe Received and the Outboard Hose in
              the Abeam Rig in RAS for Dieso Fuel and Avcat
       L.1 Test Equipment
       L.2 Preparation of Test Equipment
       L.3 Tensile and Elongation Tests
    Annex M - Testing and Test Report Requirements for Type 6
              Hose - 153 mm Bore Softwall for use on the Probe
              Receiver in RAS for Dieso Fuel and Avcat
       M.1 Manufacturer's Testing
       M.2 Rubber Properties Material Tests
       M.3 Adhesion Test
       M.4 Crush Test
       M.5 Bend Radius Test
       M.6 Bend Test
       M.7 Low Temperature Flexibility Test
       M.8 Hydrostatic
       M.9 Proof Pressure and Axial Rotation Test
       M.10 Burst Test
       M.11 Tensile and Elongation Tests (Pull Test on Hose Assembly)
       M.12 Manufacturer's Test Report Requirements
    Annex N - Tensile and Elongation Test, Equipment and Preparation
              for Type 6 Hose - 153 mm Bore Softwall for use in the
              Probe Receiver in RAS for Dieso Fuel and Avcat
       N.1 Test Equipment
       N.2 Preparation of Test Equipment
       N.3 Tensile and Elongation Tests
    Annex O - Testing and Test Report Requirements for Type 7
              Hose - 153 mm Bore Reelable Astern for RAS for use
              with Dieso Fuel
       O.1 Manufacturer's Testing
       O.2 Rubber Properties Material Tests
       O.3 Adhesion Test
       O.4 Crush Test
       O.5 Bend Radius Test
       O.6 Bend Test
       O.7 Low-Temperature Flexibility Test
       O.8 Hydrostatic
       O.9 Proof Pressure and Axial Rotation Test
       O.10 Burst Test
       O.11 Elongation and Neckdown Tests
       O.12 Tensile Pull and Proof Pressure Test
       O.13 Test on the Hose Inclusive of the Area of a Splice
       O.14 Coupling Test
       O.15 Manufacturer's Test Report Requirements
    Annex P - Visible Defects in RAS Hoses
       P.1 Introduction
    Annex Q - Hose Identification Panel
    Annex R - Bend Test
       R.1 Sample
       R.2 Method
       R.3 Requirement
    Annex S - Low Temperature Flexibility Test
       S.1 Method
    Annex T - Method of Measuring the Free Length of a Hose
    Annex U - In-service Maintenance & Pressure Testing
       U.1 Hose Service Life
       U.2 Maintenance
       U.3 In-service Pressure Testing
       U.4 Preparation of Hose and Fitting of Reusable Coupling
       U.5 Fitting Proc
       U.6 Refitting of Reusable Coupling and Cutting off Hose

    Abstract - (Show below) - (Hide below)

    Describes specifies the details for the materials, manufacture, testing, packing and in-service maintenance of 64 mm bore and 153 mm bore reinforced synthetic rubber hoses and hose assemblies, for Replenishment at Sea (RAS) as follows: 1) Type 1: 64 mm bore hose assembly for abeam RAS of potable water; 2) Type 2: 64 mm bore hose assembly for abeam RAS of Lubricating Oils Type OM 100 (Def Stan 91-25), OEP 80 (Def Stan 91-74), OMD 113 (Def Stan 91-22), Dieso Fuel F76 (DFM & MGO) (Def Stan 91-4) and Avcat F44 (JP5) (Def Stan 91-86); 3) Type 3: 153 mm bore hose assembly for abeam RAS of Dieso Fuel F76 (DFM & MGO) (Def Stan 91-4) and Avcat F44 (JP5) (Def Stan 91-86); 4) Type 4: 153 mm bore hose assembly for astern RAS (Lay on Deck) of Dieso Fuel F76 (DFM & MGO) (Def Stan 91-4); 5) Type 5: 153 mm bore wire reinforced hard-wall hose shall be used to connect between the probe receiver and the deck fitting (see note).

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes DEFSTAN 22-94/1(2007). (09/2008)
    Document Type Standard
    Publisher UK Ministry of Defence Standards
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    DEFSTAN 02-319/3(2009) : 2009 REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SURFACE SHIPS
    DEFSTAN 02-320/3(2009) : 2009 REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES

    Standards Referencing This Book - (Show below) - (Hide below)

    BS ISO 188:2011 Rubber, vulcanized or thermoplastic. Accelerated ageing and heat resistance tests
    DEFSTAN 07-279/3(2006) : 2006 AMD 1 2007 REQUIREMENTS FOR REPLENISHMENT AT SEA HM SURFACE SHIPS
    BS ISO 1817:2015 Rubber, vulcanized or thermoplastic. Determination of the effect of liquids
    DEFSTAN 91-86/5(2005) : 2005 TURBINE FUEL, AVIATION KEROSINE TYPE: HIGH FLASH TYPE, CONTAINING FUEL SYSTEM ICING INHIBITOR NATO CODE: F-44 JOINT SERVICE DESIGNATION: AVCAT/FSII
    BS EN 1676:2010 Aluminium and aluminium alloys. Alloyed ingots for remelting. Specifications
    BS EN ISO 9001:2015 Quality management systems. Requirements
    BS EN 10324:2004 Steel wire and wire products. Hose reinforcement wire
    DEFSTAN 01-5/15(2007) : 2007 FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS
    BS ISO 37:2011 Rubber, vulcanized or thermoplastic. Determination of tensile stress-strain properties
    DEFSTAN 91-74/2(2000) : 2000 LUBRICATING OIL, STEAM TURBINE AND GEAR, EXTREME PRESSURE JOINT SERVICE DESIGNATION: OEP-80
    BS EN 10244-2:2009 Steel wire and wire products. Non-ferrous metallic coatings on steel wire Zinc or zinc alloy coatings
    DEFSTAN 91-25/4(2002) : 2002 LUBRICATING OIL, GEAR, NAVAL: LIGHT SERVICE NATO CODE: O-240 JOINT SERVICE DESIGNATION: OM-100
    BS EN 27326:1993 Rubber and plastics hoses. Assessment of ozone resistance under static conditions
    BS EN 1559-4:2015 Founding. Technical conditions of delivery Additional requirements for aluminium alloy castings
    DEFSTAN 91-4/8(2008) : 2008 FUEL, NAVAL DISTILLATE, NATO CODE: F-76, JOINT SERVICE DESIGNATION: DIESO F-76
    BS EN 1982:2017 Copper and copper alloys. Ingots and castings
    BS EN 1706:2010 Aluminium and aluminium alloys. Castings. Chemical composition and mechanical properties
    BS EN ISO 4671 : 2007 RUBBER AND PLASTICS HOSES AND HOSE ASSEMBLIES - METHODS OF MEASUREMENT OF THE DIMENSIONS OF HOSES AND THE LENGTHS OF HOSE ASSEMBLIES
    BS EN ISO 8033:2017 Rubber and plastics hoses. Determination of adhesion between components
    DEFSTAN 91-22/5(2006) : 2006 LUBRICATING OIL, DIESEL ENGINES: SEVERE SERVICE, GRADE 40 NATO CODE: O-278 JOINT SERVICE DESIGNATION: OMD-113
    BS EN 1559-1:2011 Founding. Technical conditions of delivery General
    BS 5173-103.2:1990 Methods of test for rubber and plastics hoses and hose assemblies. Physical tests Determination of crush resistance of hoses
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