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  • DEFSTAN 59-71(PT1)/2(1993) : 1993

    Withdrawn A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.

    CRIMPED ELECTRICAL CONNECTORS FOR COPPER CONDUCTORS - PART 1: GENERAL REQUIREMENTS

    Available format(s):  Hardcopy, PDF

    Withdrawn date:  10-06-2011

    Language(s):  English

    Published date:  01-01-1993

    Publisher:  UK Ministry of Defence Standards

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    Table of Contents - (Show below) - (Hide below)

    Preface
    Index
    Section One - General
    0 Introduction
    1 Scope
    2 Warning
    3 Related Documents
    4 Definitions
    5 Letters, Symbols, Signs, Abbreviations and Graphical
       Symbols
    6 Patent Rights, Registered Designs or Copyrights
    7 Selection of Crimp Forms and Plating for Terminations
       and Conductors
    8 Ordering Information
    9 Packaging and Marking
    Section Two - Crimping Tools - Specification and Qualification
                  Approval Tests
    10 Scope
    11 Qualification Approval Procedures and Requirements
    12 General Design and Operating Requirements (All Crimping
       Tools)
    13 Hand Operated Tools, Additional Design Requirements
    14 Power Assisted Crimping Tools
    15 Dies/Jaws for Crimping Tools (Non-indent Type)
    16 Spare
    17 Test Procedures for the Qualification Approval of Crimping
       Tools
    18 Sample Tool Requirements Cable - Additional Requirements
    19 Tool Standards Cross Reference
    20 Test Methods for Crimping Tools
    21 Quality Conformance Procedure
    22 Spare
    Section Three - Crimp Termination Barrels - Specification and
                    Capability Approval Procedures and Tests
    23 Scope
    24 Capability Approval Procedures and Requirements
    25 Typical Examples of Terminations
    26 Design Requirements for Crimp Terminations for
       Copper Conductors - General
    27 Termination Barrels for Hexagon Formed Crimping - Additional
       Requirements
    28 Pre-insulated Crimp Termination Barrels Fitted with
       Insulation Support Bucket - Additional Requirements
    29 Termination Barrel for Indent Formed Crimping - Additional
       Requirements
    30 Hexagon Formed Crimps for the Outer Conductor/Screen of
       Radio Frequency
    31 Tests Applicable to Termination Barrels for Capability
       Approval
    32 Schedule of Capability Qualifying Components
    Section Four - Crimping Process Tests
    33 Scope
    34 Test Methods for Crimping Processes
    35 Termination Standards Cross Reference
    Section Five - User Instructions for Control of Crimping
    36 General
    37 User Control Testing
    Annexes
    Annex A - Procedures and General Requirements for Qualification
              Approval of Crimping Tools
    Annex B - Procedures and General Requirements for Capability
              Approval of Crimp Barrels
    Annex C - A Guide to the Form and Content of a
              Manufacturer's/Distributor's Capability Manual for
              Capability Approval
    Annex D - Manufacturer's Specifications
    Annex E - Stripping Insulation from Conductors Prior to Crimping
    Annex F - Conductor Parameters
    Annex G - Radio Frequency Coaxial Cables - Guidance information
              on Comparable Types (not replacement types)

    Abstract - (Show below) - (Hide below)

    Describes the requirements for the manufacture, approval testing and usage of crimping tools and termination barrels for crimped electrical connections onto copper/copper alloy and other specialized conductors.

    General Product Information - (Show below) - (Hide below)

    Development Note Supersedes DEFSTAN 59-71/1(1988), DEFSTAN 59-71(PT0)/1(1985) & DEFSTAN 59-71(PT1)/1(1976) (09/2003)
    Document Type Standard
    Publisher UK Ministry of Defence Standards
    Status Withdrawn
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    DEFSTAN 00-970(PT0)/6(2010) : 2010 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT13)/7(2013) : 2013 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT13)/6(2013) : 2013 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT1)SEC9/4(2006) : 2006 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 1: COMBAT A/C - SECTION 9: MILITARY SPECIFIC SYSTEMS
    DEFSTAN 00-970(PT0)/7(2011) : 2011 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT13)/3(2011) : 2011 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 02-514/2(2008) : 2008 GUIDE TO CABLE ENTRY, TERMINATION AND JUNCTION COMPONENTS FOR EQUIPMENT
    DEFSTAN 00-970(PT13)/11(2015) : 2015 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT13)/4(2011) : 2011 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT13)/10(2015) : 2015 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT1)SEC9/5(2007) : 2007 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 1: COMBAT AIRCRAFT - SECTION 9: MILITARY SPECIFIC SYSTEMS
    DEFSTAN 00-970(PT13)/12(2016) : 2016 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT13)/8(2014) : 2014 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT7)SEC2/SUPP6/5(2015) : INTERIM DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 7: ROTORCRAFT - SUPPLEMENT 6: EQUIPMENT (SUBPART F)
    DEFSTAN 00-970(PT13)/5(2012) : 2012 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT13)/9(2014) : 2014 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 13: MILITARY COMMON FIT EQUIPMENT
    DEFSTAN 00-970(PT0)/5(2007) : 2007 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 0: PROCEDURES FOR USE, CONTENT AND DEFINITIONS
    DEFSTAN 00-970(PT7)SEC3/5(2015) : 2015 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 7: ROTORCRAFT - SECTION 3: MILITARY SPECIFIC ITEMS
    DEFSTAN 00-970(PT7)SEC3/6(2015) : 2015 DESIGN AND AIRWORTHINESS REQUIREMENTS FOR SERVICE AIRCRAFT - PART 7: ROTORCRAFT - SECTION 3: MILITARY SPECIFIC ITEMS

    Standards Referencing This Book - (Show below) - (Hide below)

    BS 4579-1:1970 SPECIFICATION FOR PERFORMANCE OF MECHANICAL AND COMPRESSION JOINTS IN ELECTRIC CABLE AND WIRE CONNECTORS - COMPRESSION JOINTS IN COPPER CONDUCTORS
    BS 5310-2A:1976 HAND CRIMPING TOOLS FOR THE TERMINATION OF ELECTRICAL CABLES WIRES FOR LOW FREQ & RADIO FREQ APP - CRIMPING TOOLS SIZES FIXED DIE SIZES A TO E FOR RADIO FREQ CONNECTORS & CONCENTRIC CONTACTS
    BS 3G178(1972) : LATEST
    MIL C 22520 : F CRIMPING TOOLS, TERMINAL HAND OR POWER ACTUATED, WIRE TERMINATION AND TOOL KITS - GENERAL SPECIFICATION FOR
    BS 1595(1965) : LATEST PROPAN-2-OL (ISOPROPYL ALCOHOL) FOR INDUSTRIAL USE
    DEFSTAN 00-9/2(1983) : 1983 GENERAL REQUIREMENTS FOR QUALIFICATION APPROVAL, CAPABILITY APPROVAL AND QUALITY ASSURANCE OF COMPONENTS FOR MINISTRY OF DEFENCE USE
    DEFSTAN 00-10/3(1986) : 1986 AMD 2 1993 GENERAL DESIGN AND MANUFACTURING REQUIREMENTS FOR SERVICE ELECTRONIC EQUIPMENT
    DEFSTAN 03-9/2(1992) : 1992 ELECTRO-DEPOSITION OF SILVER
    BS G 231:1983 SPECIFICATION FOR CONDUCTORS FOR GENERAL PURPOSE AIRCRAFT ELECTRICAL CABLES AND AEROSPACE APPLICATIONS
    DEFSTAN 03-10/2(1987) : 1987 ELECTRO-DEPOSITION OF NICKEL AND CHROMIUM
    MIL C 17 : G CABLES, RADIO FREQUENCY, FLEXIBLE AND SEMIRIGID, GENERAL SPECIFICATION FOR
    DEFSTAN 05-92/2(1995) : 1995 QUALITY SYSTEM REQUIREMENTS FOR PRODUCTION, INSTALLATION AND SERVICING
    DEFSTAN 03-8/2(1992) : 1992 ELECTRO-DEPOSITION OF TIN
    DEFSTAN 91-46/2(1995) : 1995 DIMETHYL SILICONE FLUID
    BS 4579-2:1973 SPECIFICATION FOR PERFORMANCE OF MECHANICAL AND COMPRESSION JOINTS IN ELECTRIC CABLE AND WIRE CONNECTORS - COMPRESSION JOINTS IN NICKEL, IRON AND PLATED COPPER CONDUCTORS
    BS 1595-2:1984 PROPAN-2-OL (ISOPROPYL ALCOHOL) FOR INDUSTRIAL USE - METHODS OF TEST
    DEFSTAN 05-91/2(1995) : 1995 QUALITY SYSTEM REQUIREMENTS FOR DESIGN/DEVELOPMENT, PRODUCTION, INSTALLATION AND SERVICING
    BS 1595-1:1986 (published 1986-10) Propan-2-ol (isopropyl alcohol) for industrial use Specification for propan-2-ol (isopropyl alcohol)
    BS 9521:1983 SPECIFICATION FOR REMOVABLE CONTACTS OF ASSESSED QUALITY FOR ELECTRICAL CONNECTORS AS DEFINED BY BS 9520: GENERIC DATA, METHODS OF TEST AND RULES FOR THE PREPARATION OF DETAIL SPECIFICATIONS
    BS 5310-1:1976 SPECIFICATION HAND CRIMPING TOOLS FOR THE TERMINATION OF ELECTRICAL CABLES AND WIRES FOR LOW FREQUENCY AND RADIO FREQUENCY APPLICATIONS - GENERAL REQUIREMENTS AND TESTS
    BS 2873:1969 SPECIFICATION FOR COPPER AND COPPER ALLOYS - WIRE
    DEFSTAN 91-39/3(2001) : 2001 HYDRAULIC FLUID, PETROLEUM: ANTI-WEAR NATO CODE: H-576 JOINT SERVICE DESIGNATION: OM-33
    BS 2871-2:1972 SPECIFICATION FOR COPPER AND COPPER ALLOYS - TUBES - PART 2: TUBES FOR GENERAL PURPOSES
    MIL-T-7928 Revision G:1976 TERMINAL, LUG SPLICES, CONDUCTOR, CRIMP STYLE, COPPER, GENERAL SPECIFICATION FOR
    BS 4579-3:1976 SPECIFICATION FOR PERFORMANCE OF MECHANICAL AND COMPRESSION JOINTS IN ELECTRIC CABLE AND WIRE CONNECTORS - MECHANICAL AND COMPRESSION JOINTS IN ALUMINIUM CONDUCTORS
    BS 4487:1969 SPECIFICATION FOR INHIBITED 1,1,1-TRICHLOROETHANE (METHYLCHLOROFORM)
    DEFSTAN 01-5/13(2002) : 2002 FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS
    BS 2316-3:1969 SPECIFICATION FOR RADIO-FREQUENCY CABLES - CABLE DATA SHEETS (METRIC AND IMPERIAL UNITS)
    PD 6484:1979 Commentary on corrosion at bimetallic contacts and its alleviation
    DEFSTAN 59-59/6(1991) : 1991 AMD 5 1994 ELECTRICAL/ELECTRONIC COMPONENTS FOR DEFENCE USE - SERVICES QUALIFIED PRODUCTS LIST INCLUDING COMPONENTS OF ASSESSED QUALITY
    BS 5310-2B:1981 HAND CRIMPING TOOLS FOR TERMINATION OF ELECTRICAL CABLES WIRES LOW FREQ & RADIO FREQ APP - REMOVABLE & INTERCHANGEABLE DIES A TO G & Q TO S FOR RADIO FREQ CONNECTORS AND CONCENTRIC CONTACTS
    DEFSTAN 91-48/2(1997) : 1997 HYDRAULIC FLUID, PETROLEUM: SUPERCLEAN NATO CODE: H-515 JOINT SERVICE DESIGNATION: OM-15 HYDRAULIC FLUID, PETROLEUM: NORMAL NATO CODE: H-520 JOINT SERVICE DESIGNATION: OM-18
    BS 6001(1972) : AMD 5054 SAMPLING PROCEDURES FOR INSPECTION BY ATTRIBUTES - SPECIFICATION FOR SAMPLING PLANS INDEXED BY ACCEPTABLE QUALITY LEVEL (AQL) FOR LOT - BY - LOT INSPECTION
    ISO 1817:2015 Rubber, vulcanized or thermoplastic Determination of the effect of liquids
    BS 5310-3A:1988 HAND CRIMPING TOOLS FOR THE TERMINATION OF ELECTRICAL CABLES AND WIRES FOR LOW FREQUENCY AND RADIO FREQUENCY APPLICATIONS - SPECIFICATIONS FOR HAND CRIMPING TOOLS FOR CONTACTS OF ELECTRICAL CONNECTIONS
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