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  • KTA 3201.3 : 2007(R2012)

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    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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    COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 3: MANUFACTURE

    Available format(s): 

    Superseded date:  04-07-2019

    Language(s): 

    Published date:  12-01-2013

    Publisher:  Kerntechnischer Ausschuss

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    Table of Contents - (Show below) - (Hide below)

    Grundlagen
    1 Anwendungsbereich
    2 Begriffe
    3 Anforderungen an den Hersteller
       3.1 Allgemeine Anforderungen
       3.2 Voraussetzungen
       3.3 Organisatorische und personelle Anforderungen
             für die Durchführung von Schweissarbeiten
             und zerstörungsfreien Prüfungen
    4 Vorprüfung und Dokumentation
       4.1 Vorprüfung
       4.2 Dokumentation
    5 Schweisstechnische Gestaltung und arbeitstechnische
       Grundsätze
       5.1 Schweisstechnische Gestaltung und Anforderungen
             an die Oberflächen
       5.2 Voraussetzungen zum Schweissen
       5.3 Vorbereitung der Fugenflanken
       5.4 Anforderungen an die Schweissung
       5.5 Durchführung der Schweissarbeiten
       5.6 Nachbesserungen und Reparaturen
       5.7 Schweissprotokoll
       5.8 Bescheinigungen über die Schweissarbeiten
    6 Umformen von Bauteilen
       6.1 Allgemeines
       6.2 Warmumformen
       6.3 Kaltumformen
       6.4 Prüfung umgeformter Bauteile
       6.5 Protokoll über das Umformen
       6.6 Abnahmeprüfzeugnisse
       6.7 Einwalzen von Wärmetauscher-Rohren
    7 Wärmebehandlung
       7.1 Allgemeine Anforderungen
       7.2 Ferritische Werkstoffe nach dem Schweissen
       7.3 Austenitische Stähle nach dem Schweissen
       7.4 Bescheinigungen
    8 Anforderungen an die Schweisszusätze
    9 Verfahrensprüfungen
       9.1 Allgemeine Anforderungen
       9.2 Ferritische Stumpfnähte
       9.3 Stumpfnähte aus austenitischen Stählen
       9.4 Schweissplattierungen aus austenitischen
             Stählen und Nickellegierungen
       9.5 Besondere ferritische Schweissungen
       9.6 Besondere Schweissungen an austenitischen
             Stählen
       9.7 Verbindungsschweissungen zwischen ferritischen
             und austenitischen Stählen
       9.8 Panzerungen
       9.9 Einschweissen von Rohren in Rohrplatten
    10 Fertigungsüberwachung, Bauprüfungen und
       Kennzeichnung
       10.1 Allgemeines
       10.2 Kennzeichnung der Erzeugnisformen und
             Bauteilkennzeichnung
       10.3 Fertigungsüberwachung und Bauprüfungen
             durch den Hersteller und den Sachverständigen
    11 Arbeitsprüfungen
       11.1 Allgemeine Anforderungen
       11.2 Verbindungsschweissungen an Bauteilen aus
             ferritischen Stählen
       11.3 Verbindungsschweissungen an austenitischen
             Stählen
       11.4 Schweissplattierungen aus austenitischen
             Stählen und Nickellegierungen
       11.5 Sonstige Bauteilschweissungen
       11.6 Einschweissen von Rohren in Rohrplatten
    12 Zerstörungsfreie Prüfungen
       12.1 Prüfgerechte Gestaltung
       12.2 Allgemeine Anforderungen
       12.3 Schweissverbindungen an ferritischen Stählen
       12.4 Dichtschweissungen gegen Plattierungen aus
             austenitischen Stählen und Nickellegierungen
       12.5 Schweissverbindungen an austenitischen Stählen
       12.6 Schweissverbindungen zwischen ferritischen
             Stählen und austenitischen Stählen
       12.7 Ferritische formgebende Auftragschweissungen
             (ausgenommen Panzerungen und Pufferungen für
             Panzerungen)
       12.8 Schweissplattierungen und formgebende
             Auftragschweissungen aus austenitischen
             Stählen und Nickellegierungen
       12.9 Panzerungen und Pufferungen für Panzerungen
       12.10 Bereiche entfernter Schweissstellen an
             ferritischen und austenitischen Bauteilen
       12.11 Grundwerkstoffoberflächen der druckführenden
             Umschliessung nach der letzten Wärmebehandlung
       12.12 Prüfungen im Zusammenhang mit der
             Erstdruckprüfung
       12.13 Umformungen an Rohren
       12.14 Protokollierung der Prüfergebnisse
    Anhang A: Muster für Formblätter
    Anhang B: Erweiterte Querschliff- und
              Mehrstufen-Tangentialschliffuntersuchungen
    Anhang C: Durchführung von manuellen
              Ultraschallprüfungen
    Anhang D: Durchführung von manuellen
              Ultraschall-Tandemprüfungen
    Anhang E: Durchführung von Oberflächenprüfungen
              nach dem Magnetpulver- und Eindringverfahren
    Anhang F: Bestimmungen, auf die in dieser Regel verwiesen
              wird
    Anhang G: Änderungen gegenüber der Fassung 6/98
              und Erläuterungen (informativ)

    Abstract - (Show below) - (Hide below)

    Applicable to the manufacture of pressure-retaining components of the reactor coolant pressure boundary of light water reactors.

    General Product Information - (Show below) - (Hide below)

    Development Note DRAFT 2017 issued in November 2017. (12/2017)
    Document Type Standard
    Publisher Kerntechnischer Ausschuss
    Status Superseded
    Superseded By

    Standards Referenced By This Book - (Show below) - (Hide below)

    KTA 3407 : 2014 PIPE PENETRATIONS THROUGH THE REACTOR CONTAINMENT VESSEL
    KTA 3103 : 2015(R2017) SHUTDOWN SYSTEMS FOR LIGHT WATER REACTORS
    KTA 3206 : 2014(R2017)Berichtigung:2019 BREAK PRECLUSION VERIFICATIONS FOR PRESSURE-RETAINING COMPONENTS IN NUCLEAR POWER PLANTS

    Standards Referencing This Book - (Show below) - (Hide below)

    EN ISO 4287:1998/A1:2009 GEOMETRICAL PRODUCT SPECIFICATIONS (GPS) - SURFACE TEXTURE: PROFILE METHOD - TERMS, DEFINITIONS AND SURFACE TEXTURE PARAMETERS
    EN 10002-1 : 2001 METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE
    EN ISO 9692-1:2013 Welding and allied processes - Types of joint preparation - Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels (ISO 9692-1:2013)
    SEP 1325 : 1982
    EN ISO 6520-1:2007 Welding and allied processes - Classification of geometric imperfections in metallic materials - Part 1: Fusion welding (ISO 6520-1:2007)
    EN ISO 3452-2:2013 NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 2: TESTING OF PENETRANT MATERIALS (ISO 3452-2:2013)
    EN ISO 5817:2014 Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections (ISO 5817:2014)
    EN 12668-2:2010 Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes
    ISO 9606-4:1999 Approval testing of welders — Fusion welding — Part 4: Nickel and nickel alloys
    ISO 6520-1:2007 Welding and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding
    ISO 4287:1997 Geometrical Product Specifications (GPS) — Surface texture: Profile method — Terms, definitions and surface texture parameters
    EN 439 : 1994 WELDING CONSUMABLES - SHIELDING GASES FOR ARC WELDING AND CUTTING
    EN 440 : 1994 WELDING CONSUMABLES - WIRE ELECTRODES AND DEPOSITS FOR GAS SHIELDED METAL ARC WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
    DIN EN ISO 6847:2013-11 WELDING CONSUMABLES - DEPOSITION OF A WELD METAL PAD FOR CHEMICAL ANALYSIS (ISO 6847:2013)
    EN ISO 9692-2:1998/AC:1999 WELDING AND ALLIED PROCESSES - JOINT PREPARATION - PART 2: SUBMERGED ARC WELDING OF STEELS
    DIN EN 12668-2:2010-06 Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes
    EN 10002-5:1991 Metallic materials - Tensile testing - Part 5: Method of testing at elevated temperature
    DIN EN 473:2008-09 NON-DESTRUCTIVE TESTING - QUALIFICATION AND CERTIFICATION OF NDT PERSONNEL - GENERAL PRINCIPLES
    DIN EN 12668-1:2010-05 Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments
    EN 10164:2004 Steel products with improved deformation properties perpendicular to the surface of the product - Technical delivery conditions
    EN ISO 3452-3:2013 NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 3: REFERENCE TEST BLOCKS (ISO 3452-3:2013)
    EN ISO 643:2012 Steels - Micrographic determination of the apparent grain size (ISO 643:2012)
    DIN EN ISO 9692-1:2013-12 WELDING AND ALLIED PROCESSES - TYPES OF JOINT PREPARATION - PART 1: MANUAL METAL-ARC WELDING, GAS-SHIELDED METAL-ARC WELDING, GAS WELDING, TIG WELDING AND BEAM WELDING OF STEELS (ISO 9692-1:2013)
    DIN EN ISO 3452-3:2014-03 NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 3: REFERENCE TEST BLOCKS (ISO 3452-3:2013)
    DIN EN 287-1:2011-11 QUALIFICATION TEST OF WELDERS - FUSION WELDING - PART 1: STEELS
    EN 719 : 1994 WELDING COORDINATION - TASKS AND RESPONSIBILITIES
    EN ISO 3690:2012 Welding and allied processes - Determination of hydrogen content in arc weld metal (ISO 3690:2012)
    EN 27963 : 1992 SPECIFICATION FOR CALIBRATION BLOCK NO. 2 FOR ULTRASONIC EXAMINATION OF WELDS
    EN ISO 6947:2011 Welding and allied processes - Welding positions (ISO 6947:2011)
    EN ISO 6847:2013 Welding consumables - Deposition of a weld metal pad for chemical analysis (ISO 6847:2013)
    EN ISO 9934-3:2015 Non-destructive testing - Magnetic particle testing - Part 3: Equipment (ISO 9934-3:2015)
    DIN EN ISO 13916:1996-11 WELDING - MEASUREMENT OF PREHEATING TEMPERATURE, INTERPASS TEMPERATURE AND PREHEAT MAINTENANCE TEMPERATURE (ISO 13916:2017)
    EN 12266-2:2012 Industrial valves - Testing of metallic valves - Part 2: Tests, test procedures and acceptance criteria - Supplementary requirements
    EN ISO 9606-4:1999 Approval testing of welders - Fusion welding - Part 4: Nickel and nickel alloys (ISO 9606-4:1999)
    ISO 6847:2013 Welding consumables Deposition of a weld metal pad for chemical analysis
    EN 1330-4:2010 Non-destructive testing - Terminology - Part 4: Terms used in ultrasonic testing
    DIN EN 12668-3:2014-02 Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment
    EN 895:1995 Destructive tests on welds in metallic materials - Transverse tensile test
    EN 462-3:1996 Non-destructive testing - Image quality of radiographs - Part 3: Image quality classes for ferrous metals
    DIN EN 1779:1999-10 NON-DESTRUCTIVE TESTING - LEAK TESTING - CRITERIA FOR THE METHOD AND TECHNIQUE SELECTION
    KTA 3201.2 : 2013 COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 2: DESIGN AND ANALYSIS
    EN 12668-1:2010 Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments
    DIN EN 27963:1992-06 WELDS IN STEEL; CALIBRATION BLOCK NO.2 FOR ULTRASONIC EXAMINATION OF WELDS
    EN 473:2008 Non-destructive testing - Qualification and certification of NDT personnel - General principles
    DIN EN ISO 9934-1:2016-07 (Draft) NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 1: GENERAL PRINCIPLES (ISO 9934-1:2016)
    DIN ISO 857-1:2002-11 WELDING AND ALLIED PROCESSES - VOCABULARY - PART 1: METAL WELDING PROCESSES
    EN 910 : 1996 DESTRUCTIVE TESTS ON WELDS IN METALLIC MATERIALS - BEND TESTS
    KTA 3203 : 2001(R2011) SURVEILLANCE OF THE IRRADIATION BEHAVIOUR OF REACTOR PRESSURE VESSEL MATERIALS OF LWR FACILITIES
    EN 10045-1 : 1990 METALLIC MATERIALS - CHARPY IMPACT TEST - PART 1: TEST METHOD
    DIN EN 571-1:1997-03 NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 1: GENERAL PRINCIPLES
    EN ISO 9934-1:2016 Non-destructive testing - Magnetic particle testing - Part 1: General principles (ISO 9934-1:2016)
    EN 12266-1:2012 Industrial valves - Testing of metallic valves - Part 1: Pressure tests, test procedures and acceptance criteria - Mandatory requirements
    ISO 9692-1:2013 Welding and allied processes — Types of joint preparation — Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels
    DIN EN ISO 6947:2011-08 WELDING AND ALLIED PROCESSES - WELDING POSITIONS
    KTA 1401 : 2013 GENERAL REQUIREMENTS REGARDING QUALITY ASSURANCE
    DIN EN ISO 643:2015-06 (Draft) STEELS - MICROGRAPHIC DETERMINATION OF THE APPARENT GRAIN SIZE (ISO 643:2012)
    EN 1779:1999/A1:2003 NON-DESTRUCTIVE TESTING - LEAK TESTING - CRITERIA FOR METHOD AND TECHNIQUE SELECTION
    EN 1599 : 1997 WELDING CONSUMABLES - COVERED ELECTRODES FOR MANUAL METAL ARC WELDING OF CREEP-RESISTING STEELS - CLASSIFICATION
    DIN EN 584-1:2006-07 NON-DESTRUCTIVE TESTING - INDUSTRIAL RADIOGRAPHIC FILM - PART 1: CLASSIFICATION OF FILM SYSTEMS FOR INDUSTRIAL RADIOGRAPHY
    DIN EN 10204:2005-01 Metallic products - Types of inspection documents; German version EN 10204:2004
    DIN EN ISO 3059:2013-03 NON-DESTRUCTIVE TESTING - PENETRANT TESTING AND MAGNETIC PARTICLE TESTING - VIEWING CONDITIONS (ISO 3059:2012)
    EN 875:1995 Destructive tests on welds in metallic materials - Impact tests - Test specimen location, notch orientation and examination
    DIN EN 1330-4:2010-05 NON-DESTRUCTIVE TESTING - TERMINOLOGY - PART 4: TERMS USED IN ULTRASONIC TESTING
    EN ISO 2560:2009 Welding consumables - Covered electrodes for manual metal arc welding of non-alloy and fine grain steels - Classification (ISO 2560:2009)
    ISO 857-1:1998 Welding and allied processes Vocabulary Part 1: Metal welding processes
    DIN EN ISO 3452-2:2014-03 Non-destructive testing - Penetrant testing - Part 2: Testing of penetrant materials (ISO 3452-2:2013)
    ISO 9934-1:2016 Non-destructive testing — Magnetic particle testing — Part 1: General principles
    KTA 1408.2 : 2015 QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 2: MANUFACTURE
    DIN EN 10002-5:1992-02 TENSILE TESTING OF METALLIC MATERIALS - PART 5: METHOD OF TESTING AT ELEVATED TEMPERATURE
    EN 12223:1999 Non-destructive testing - Ultrasonic examination - Specification for calibration block No. 1
    EN 12072 : 1999 WELDING CONSUMABLES - WIRE ELECTRODES, WIRES AND RODS FOR ARC WELDING OF STAINLESS AND HEAT-RESISTING STEELS - CLASSIFICATION
    DIN EN 12223:2000-01 NON-DESTRUCTIVE TESTING - ULTRASONIC EXAMINATION - SPECIFICATION FOR CALIBRATION BLOCK NO. 1
    EN 10204:2004 Metallic products - Types of inspection documents
    EN 584-1:2006 Non-destructive testing - Industrial radiographic film - Part 1: Classification of film systems for industrial radiography
    CEN ISO/TR 15608:2017 Welding - Guidelines for a metallic materials grouping system (ISO/TR 15608:2017)
    EN ISO 3651-2 : 1998 DETERMINATION OF RESISTANCE TO INTERGRANULAR CORROSION OF STAINLESS STEELS - FERRITIC, AUSTENITIC AND FERRITIC-AUSTENITIC (DUPLEX) STAINLESS STEELS - CORROSION TEST IN MEDIA CONTAINING SULFURIC ACID
    EN 1600:1997 Welding consumables - Covered electrodes for manual arc welding of stainless and heat resisting steels - Classification
    ISO 643:2012 Steels Micrographic determination of the apparent grain size
    ISO 9934-2:2015 Non-destructive testing — Magnetic particle testing — Part 2: Detection media
    EN 462-1:1994 Non-destructive testing - Image quality of radiographs - Part 1: Image quality indicators (wire type) - Determination of image quality value
    EN 1668 : 1997 WELDING CONSUMABLES - RODS, WIRES AND DEPOSITS FOR TUNGSTEN INERT GAS WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION
    ISO 9934-3:2015 Non-destructive testing — Magnetic particle testing — Part 3: Equipment
    DIN EN ISO 9934-3:2015-12 NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 3: EQUIPMENT (ISO 9934-3:2015)
    DIN 25410:2012-07 Nuclear facilities - Surface cleanliness of components
    DIN EN 12517-1:2006-06 NON-DESTRUCTIVE TESTING OF WELDS - PART 1: EVALUATION OF WELDED JOINTS IN STEEL, NICKEL, TITANIUM AND THEIR ALLOYS BY RADIOGRAPHY - ACCEPTANCE LEVELS
    EN 12517-1:2006 Non-destructive testing of welds - Part 1: Evaluation of welded joints in steel, nickel, titanium and their alloys by radiography - Acceptance levels
    EN ISO 9934-2:2015 Non-destructive testing - Magnetic particle testing - Part 2: Detection media (ISO 9934-2:2015)
    EN 12668-3:2013 Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment
    ISO 9692-2:1998 Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of steels
    KTA 1408.1 : 2015 COR 2016 QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 1: QUALIFICATION TESTING
    DIN EN 10002-1:2001-12 METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE
    DIN EN ISO 9606-4:1999-06 APPROVAL TESTING OF WELDERS - FUSION WELDING - PART 4: NICKEL AND NICKEL ALLOYS
    ISO 7963:2006 Non-destructive testing — Ultrasonic testing —- Specification for calibration block No. 2
    KTA 1408.3 : 2015 QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 3: PROCESSING
    EN 571-1:1997 Non destructive testing - Penetrant testing - Part 1: General principles
    EN 1418:1997 Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials
    ISO 13916:2017 Welding — Measurement of preheating temperature, interpass temperature and preheat maintenance temperature
    EN 970:1997 Non-destructive examination of fusion welds - Visual examination
    DIN 2559-2:2007-09 EDGE PREPARATION FOR WELDING - PART 2: MATCHING OF INSIDE DIAMETER FOR CIRCUMFERENTIAL WELDS ON SEAMLESS PIPES
    DIN EN ISO 9934-2:2015-12 NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 2: DETECTION MEDIA (ISO 9934-2:2015)
    DIN 25450:1990-09 ULTRASONIC EQUIPMENT FOR MANUAL TESTING
    DIN 25435-1:2014-01 IN-SERVICE INSPECTIONS FOR PRIMARY COOLANT CIRCUIT COMPONENTS OF LIGHT WATER REACTORS - PART 1: AUTOMATED ULTRASONIC TESTING
    EN ISO 3059:2012 Non-destructive testing - Penetrant testing and magnetic particle testing - Viewing conditions (ISO 3059:2012)
    DIN EN ISO 3690:2012-07 WELDING AND ALLIED PROCESSES - DETERMINATION OF HYDROGEN CONTENT IN ARC WELD METAL (ISO 3690:2012)
    EN 1435:1997/A2:2003 NON-DESTRUCTIVE TESTING OF WELDS - RADIOGRAPHIC TESTING OF WELDED JOINTS
    ISO 6947:2011 Welding and allied processes Welding positions
    DIN 25435-7:2014-01 In-service inspections for primary coolant circuit components of light water reactors - Part 7: Radiographic testing
    EN 287-1:2011 Qualification test of welders - Fusion welding - Part 1: Steels
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