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MIL-HDBK-510-1 Revision A:2010

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

AEROSPACE FUELS CERTIFICATION

Available format(s)

PDF

Superseded date

04-08-2014

€17.95
Excluding VAT

1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS
4. GENERAL GUIDANCE
5. DETAILED REQUIREMENTS
6. NOTES
APPENDIX A - REQUIREMENTS DECOMPOSITION AND
             TRACEABILITY
APPENDIX B - FUEL PROPERTIES/CHARACTERISTIC
             TESTING
APPENDIX C - BASELINE AEROSPACE FUEL PROPERTY
             INFORMATION
APPENDIX D - EVALUATING THE COMPATIBILITY OF
             ADDITIVES OR ALTERNATIVE FUELS WITH
             FUEL SYSTEM MATERIALS
APPENDIX E - TOXICITY TEST PROTOCOL AND ESOH
             BASELINE INFORMATION
APPENDIX F - FIRE PROTECTION AND SURVIVABILITY/VULNERABILITY
APPENDIX G - AIRCRAFT PROPULSION FUELS
             CERTIFICATION PROCESS
APPENDIX H - AEROSPACE FUELS INFRASTRUCTURE
             REQUIREMENTS
APPENDIX I - RISK ASSESSMENT RESULTS
APPENDIX J - CERTIFICATION LESSONS LEARNED
APPENDIX K - ENVIRONMENTAL, SAFETY AND
             OCCUPATIONAL HEALTH
APPENDIX L - FUEL PROPERTY TRACEABILITY INDEX
APPENDIX M - EVALUATION OF POTENTIAL CANDIDATE
             FUELS FOR CERTIFICATION
APPENDIX N - STREAMLINED CERTIFICATION PROCESS

Certifies a lean, knowledge based process to evaluate, approve, and certify fuels and fuel additives for use in all Air Force equipment. It was developed to fill the knowledge and experience gaps that currently exist when considering all aspects of the Air Force enterprise related to fuels in a single integrated and cost effective manner instead of a system by system evaluation. Defines an approach and process to assure that a kerosene type fuel is suitable for aviation, support equipment & vehicles, interchangeable in the logistics infrastructure, and meets Air Force standards related to the environment, safety and health.

Committee
FSC 91GP
DevelopmentNote
A NOTICE 1 - Notice of Cancellation/Superseded by MIL HDBK 510 (A). (09/2014)
DocumentType
Standard
Pages
342
PublisherName
US Military Specs/Standards/Handbooks
Status
Superseded
SupersededBy

FAA AC 20-24 : 2014 APPROVAL OF PROPULSION FUELS, ADDITIVES, AND LUBRICATING OILS

SAE AMSI7444A Insulation Sleeving, Electrical, Flexible
SAE AMSDTL23053/5A Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible, Crosslinked
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API 1529 : 1998 AVIATION FUELING HOSE
SAE AMSQQA250/12A Aluminum Alloy 7075, Plate and Sheet
SAE AMS 5737 : 2012 STEEL, CORROSION AND HEAT-RESISTANT, BARS, WIRE, FORGINGS AND TUBING, 15CR - 25.5NI - 1.2MO - 2.1TI - 0.006B - 0.30V, CONSUMABLE ELECTRODE MELTED, 1650 DEGREES F (899 DEGREES C), SOLUTION AND PRECIPITATION HEAT TREATED
SAE AMSS8802D Sealing Compound, Fuel Resistant, Integral Fuel Tanks and Fuel Cell Cavities
SAE AMSC27725D Coating, Corrosion Preventative, for Aircraft Integral Fuel Tanks for Use to 250 °F (121 °C)
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SAE AMS3361C Silicone Potting Compound, Elastomeric Two-Part, General Purpose 150 to 400 Poise (15 to 40 Pa·s) Viscosity
MIL-PRF-81733 Revision D:1998 SEALING AND COATING COMPOUND, CORROSION INHIBITIVE
SAE AMS3276F Sealing Compound, Integral Fuel Tanks and General Purpose, Intermittent Use to 360 °F (182 °C)
SAE AMS4027N Aluminum Alloy, Sheet and Plate 1.0Mg - 0.60Si - 0.28Cu - 0.20Cr (6061; -T6 Sheet, -T651 Plate) Solution and Precipitation Heat Treated
ASTM D 3227 : 2016 : REDLINE Standard Test Method for (Thiol Mercaptan) Sulfur in Gasoline, Kerosine, Aviation Turbine, and Distillate Fuels (Potentiometric Method)
MIL-PRF-370 Revision J:2002 HOSE AND HOSE ASSEMBLIES, NONMETALLIC: ELASTOMERIC, LIQUID FUEL
MIL-C-83019 Base Document:1968 COATING, POLYURETHANE, FOR PROTECTION OF INTEGRAL FUEL TANK SEALING COMPOUND
MIL-STD-1787 Revision B:1996 AIRCRAFT DISPLAY SYMBOLOGY
ASTM D 1414 : 2015 : REDLINE Standard Test Methods for Rubber O-Rings
MIL R 6855 : E RUBBER, SYNTHETIC, SHEETS, STRIPS, MOLDED OR EXTRUDED SHAPES
SAE AMS7276H Rubber: Fluorocarbon (FKM) High-Temperature-Fluid Resistant Low Compression Set For Seals In Fuel Systems and Specific Engine Oil Systems
MIL-DTL-83054 Revision C:2003 BAFFLE AND INERTING MATERIAL, AIRCRAFT FUEL TANK
ASTM D 129 : 2013-08 TEST METHOD FOR SULFUR IN PETROLEUM PRODUCTS (GENERAL HIGH PRESSURE DECOMPOSITION DEVICE METHOD)
SAE AMS5643U Steel, Corrosion-Resistant, Bars, Wire, Forgings, Mechanical Tubing, and Rings 16Cr - 4.0Ni - 0.30Cb (Nb) - 4.0Cu Solution Heat Treated, Precipitation Hardenable
AWS C3.5 : 1999 SPECIFICATION FOR INDUCTION BRAZING
SAE AMS T 9046 : 2002 TITANIUM AND TITANIUM ALLOY, SHEET, STRIP, AND PLATE
JSSG-2000 Revision B:2004 AIR SYSTEM
SAE AMS6470N Steel, Nitriding, Bars, Forgings, and Tubing 1.6Cr - 0.35Mo - 1.13Al (0.38 - 0.43C) (135 Mod)
ASTM D 924 : 2015 : REDLINE Standard Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity (Dielectric Constant) of Electrical Insulating Liquids
JSSG-2007 Base Document:1998 JOINT SERVICE SPECIFICATION GUIDE - ENGINES, AIRCRAFT, TURBINE
GOST 10227 : 1986 AMD 6 2012
SAE AMS 5504 : 2002 STEEL, CORROSION AND HEAT-RESISTANT, SHEET, STRIP, AND PLATE, 12.5CR (410), ANNEALED
SAE AMSQQA250/1 Aluminum 1100, Plate and Sheet
SAE AMSR83485A Rubber, Fluorocarbon Elastomer, Improved Perfrormance At Low Temperatures
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SAE AMS4037Q Aluminum Alloy, Sheet and Plate 4.4Cu - 1.5Mg - 0.60Mn (2024; -T3 Flat Sheet, -T351 Plate) Solution Heat Treated
MIL-DTL-26521 Revision L:2014 Hose Assembly, Nonmetallic, Fuel, Collapsible, Low Temperature with Non-Reusable Couplings
SAE AMS3375C Adhesive/Sealant, Fluorosilicone Aromatic Fuel Resistant, One-Part Room Temperature Vulcanizing
SAE AMSQQA250/11 Aluminum Alloy 6061, Plate and Sheet
SAE AMSP83461 Packing, Preformed, Petroleum Hydraulic Fluid Resistant, Improved Performance at 275°F (135°C)
ASTM D 5304 : 2015 : REDLINE Standard Test Method for Assessing Middle Distillate Fuel Storage Stability by Oxygen Overpressure
MIL-STD-2105 Revision D:2011 HAZARD ASSESSMENT TESTS FOR NON-NUCLEAR MUNITIONS
ASTM F 146 : 2012 : REDLINE TEST METHODS FOR FLUID RESISTANCE OF GASKET MATERIALS
SAE AMS6345D Steel, Sheet, Strip, and Plate 0.95Cr - 0.20Mo (0.28 - 0.33C) (SAE 4130) Normalized or Otherwise Heat Treated
SAE AMS3215M Acrylonitrile Butadiene (NBR) Rubber Aromatic Fuel Resistant 65 - 75
SAE AS5127/1C Aerospace Standard Test Methods for Aerospace Sealants Two-Component Synthetic Rubber Compounds
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ASTM D 156 : 2015 : REDLINE Standard Test Method for Saybolt Color of Petroleum Products (Saybolt Chromometer Method)
MIL-PRF-32233 Revision B:2015 TANKS, COLLAPSIBLE, 3,000, 10,000, 20,000, 50,000, & 210,000 U.S. GALLONS, FUEL
MIL-T-52983 Revision G:1994 TANK, FABRIC, COLLAPSIBLE, 3,000 10,000 20,000 AND 50,000 GALLON, FUEL
ASTM D 86 : 2017-06 TEST METHOD FOR DISTILLATION OF PETROLEUM PRODUCTS AND LIQUID FUELS AT ATMOSPHERIC PRESSURE
MIL-DTL-24441 Revision D:2009 PAINT, EPOXY-POLYAMIDE, GENERAL SPECIFICATION FOR
ASTM D 3343 : 2016 : REDLINE Standard Test Method for Estimation of Hydrogen Content of Aviation Fuels
API 5L : 2012 LINE PIPE
MIL-PRF-25017 Revision H:2011 INHIBITOR, CORROSION/LUBRICITY IMPROVER, FUEL SOLUBLE (NATO S-1747)
AWS C3.4 : 1999 SPECIFICATION FOR TORCH BRAZING
SAE AMS3277J Sealing Compound, Polythioether Rubber Fast Curing for Integral Fuel Tanks and General Purpose, Intermittent Use to 360 °F (182 °C)
MIL-HDBK-515 Base Document:2002 WEAPON SYSTEM INTEGRITY GUIDE (WSIG)
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MIL-DTL-5541 Revision F:2006 Chemical Conversion Coatings on Aluminum and Aluminum Alloys
MIL-STD-464 Revision C:2010 ELECTROMAGNETIC ENVIRONMENTAL EFFECTS REQUIREMENTS FOR SYSTEMS
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ASTM D 2624 : 2015 : REDLINE Standard Test Methods for Electrical Conductivity of Aviation and Distillate Fuels
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ASTM D 3240 : 2015 : REDLINE Standard Test Method for Undissolved Water In Aviation Turbine Fuels
MIL-STD-882 Revision E:2012 System Safety
ASTM D 4066 : 2013 Standard Classification System for Nylon Injection and Extrusion Materials (PA)
QQ-S-571 Revision F:1994 SOLDER, ELECTRONIC (96 TO 485 DEGREES C)
SAE AMS3281F Sealing Compound, Polysulfide (T) Synthetic Rubber for Integral Fuel Tank and Fuel Cell Cavities Low Density for Intermittent Use to 360 °F (182 °C)
SAE AMS4750E Solder, Tin-Lead 45Sn - 55Pb
MIL-DTL-5578 Revision D:2008 TANKS, FUEL, AIRCRAFT, SELF-SEALING
ASTM D 93 : 2016-07 TEST METHODS FOR FLASH POINT BY PENSKY-MARTENS CLOSED CUP TESTER
MIL A 8625 : F ANODIC COATINGS FOR ALUMINUM AND ALUMINUM ALLOYS
ASTM D 2386 : 2015 Standard Test Method for Freezing Point of Aviation Fuels
AWS C3.6 : 1999 SPECIFICATION FOR FURNACE BRAZING
SAE AMS6472F Steel, Bars and Forgings, Nitriding 1.6Cr - 0.35Mo - 1.1Al (0.38 - 0.43C) (135 Mod) Hardened and Tempered, 112 ksi (772 MPa) Tensile Strength
MIL-DTL-83133 Revision J:2015 TURBINE FUEL, AVIATION, KEROSENE TYPE, JP-8 (NATO F-34), NATO F-35, AND JP-8+100 (NATO F-37)
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MIL H 17902 : F HOSE, END FITTINGS AND HOSE ASSEMBLIES, SYNTHETIC RUBBER, AIRCRAFT FUELS
JSSG-2009 Revision A:2013 Air Vehicle Subsystems
API 6D :2015 SPECIFICATION FOR PIPELINE AND PIPING VALVES
API 610 : 2010 CENTRIFUGAL PUMPS FOR PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES
AWS C3.7 : 1999 SPECIFICATION FOR ALUMINUM BRAZING
ASME B16.21 : 2016 NONMETALLIC FLAT GASKETS FOR PIPE FLANGES
MIL-PRF-87260 Revision B:2006 Foam Material, Explosion Suppression, Inherently Electrostatically Conductive, for Aircraft Fuel Tanks
MIL F 16884 : J FUEL, NAVAL DISTILLATE
MIL-R-46082 Revision B:1983 RETAINING COMPOUNDS, SINGLE COMPONENT, ANAEROBIC
ASTM D 257 : 2014 : REDLINE Standard Test Methods for DC Resistance or Conductance of Insulating Materials
MIL-DTL-38219 Revision D:1998 TURBINE FUEL, LOW VOLATILITY, JP-7
MIL-PRF-8516 Revision G:1997 SEALING COMPOUND, SYNTHETIC RUBBER, ELECTRIC CONNECTORS AND ELECTRIC SYSTEMS, CHEMICALLY CURED
SAE AMS3279D Sealing Compound, Sprayable For Integral Fuel Tanks and Fuel Cell Cavities, For Intermittent Use to 350 °F (177 °C)
MMM-A-132 Revision B:1994 ADHESIVES, HEAT RESISTANT, AIRFRAME STRUCTURAL, METAL TO METAL
SAE AMS2410K Plating, Silver Nickel Strike, High Bake
ASTM D 1322 : 2015-06 TEST METHOD FOR SMOKE POINT OF KEROSINE AND AVIATION TURBINE FUEL
SAE AMSP5315B Acrylonitrile-butadiene (NBR) Rubber For Fuel-Resistant Seals 60 to 70
SAE AMS3376C Sealing Compound, Non-Curing, Fluorosilicone Groove Injection Temperature and Fuel Resistant
MIL-HDBK-336-1 Base Document:1982 SURVIVABILITY, AIRCRAFT, NONNUCLEAR, GENERAL CRITERIA - VOLUME 1
ASTM D 240 : 2017 : REDLINE Standard Test Method for Heat of Combustion of Liquid Hydrocarbon Fuels by Bomb Calorimeter
FED-STD-791 Revision D:2007 TESTING METHOD OF LUBRICANTS, LIQUID FUELS, AND RELATED PRODUCTS
ASTM E 659 : 2015 : REDLINE Standard Test Method for Autoignition Temperature of Chemicals
MIL-HDBK-516 Revision C:2014 AIRWORTHINESS CERTIFICATION CRITERIA
MIL-DTL-25988 Revision C:2006 RUBBER, FLUOROSILICONE ELASTOMER, OIL- AND FUEL-RESISTANT, SHEETS, STRIPS, MOLDED PARTS, AND EXTRUDED SHAPES
MIL-DTL-27422 Revision F:2014 TANK, FUEL, CRASH-RESISTANT, BALLISTIC-TOLERANT, AIRCRAFT
ASTM D 2622 : 2016 : REDLINE Standard Test Method for Sulfur in Petroleum Products by Wavelength Dispersive X-ray Fluorescence Spectrometry
SAE AMS 2427 : 2012 ALUMINUM COATING, ION VAPOR DEPOSITION
SAE AMS4107F Aluminum Alloy Die Forgings (7050-T74) Solution Heat Treated and Overaged
MIL-S-85334 Base Document:1980 SEALING COMPOUND, NONCURING LOW CONSISTENCY, SILICONE, GROOVE INJECTION, FOR INTEGRAL FUEL TANKS
SAE AMS5604H Steel, Corrosion Resistant, Sheet, Strip, and Plate 16.5Cr - 4.0Ni - 4.0Cu - 0.30Cb Solution Heat Treated, Precipitation Hardenable
MIL-H-4495 Revision D:1985 HOSE ASSEMBLY, RUBBER, AERIAL REFUELING
ASTM D 471 : 2016-02 TEST METHOD FOR RUBBER PROPERTY - EFFECT OF LIQUIDS
JSSG-2006 Base Document:1998 JOINT SERVICE SPECIFICATION GUIDE - AIRCRAFT STRUCTURES
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SAE AMS6444M Steel, Bars, Forgings, and Tubing 1.45Cr (0.93 – 1.05C) (SAE 52100) Premium Aircraft-Quality, Consumable Electrode Vacuum Remelted
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SAE AMS7902G Beryllium Sheet and Plate 98Be
DOD-L-85645 Revision A:1988 LUBRICANT, DRY THIN FILM, MOLECULAR BONDED (METRIC)
SAE AMS3265E Sealing Compound, Polysulfide (T) Rubber, Fuel Resistant, Non-Chromated Corrosion Inhibiting For Intermittent Use to 360 °F (182 °C)
A-A-3097 Base Document:1997 ADHESIVES, CYANOACRYLATE, RAPID ROOM TEMPERATURE-CURING, SOLVENTLESS
MIL-PRF-46010 Revision H:2013 LUBRICANT, SOLID FILM, HEAT CURED, CORROSION INHIBITING NATO CODE S-1738
SAE AMS3278B Sealing and Coating Compound, Polyurethane (PUR) Fuel Resistant High Tensile Strength / Elongation For Integral Fuel Tanks / Fuel Cavities / General Purpose
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