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  • MIL-STD-2003-5 Revision A:2009

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    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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    ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES (CONNECTORS)

    Available format(s):  PDF

    Superseded date:  06-10-2020

    Language(s):  English

    Published date: 

    Publisher:  US Military Specs/Standards/Handbooks

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    Table of Contents - (Show below) - (Hide below)

    1. SCOPE
    2. APPLICABLE DOCUMENTS
    3. DEFINITIONS
    4. GENERAL REQUIREMENTS
    5. DETAILED REQUIREMENTS
    6. NOTES
    APPENDIX A - Cable Lead Preparation
    APPENDIX B - MIL-C-81511 Series 1 and 2 Gang Contact
                 Release Connector Assembly Procedure
    APPENDIX C - MIL-DTL-5015 Connectors
    APPENDIX D - MIL-DTL-26482 Connectors
    APPENDIX E - MIL-DTL-28840 Connectors
    APPENDIX F - MIL-DTL-27599 Connectors
    APPENDIX G - MIL-DTL-22992 Connectors
    APPENDIX H - MIL-DTL-38999 Connectors

    Abstract - (Show below) - (Hide below)

    Describes standard methods for connector fabrication on surface ships and submarines.

    General Product Information - (Show below) - (Hide below)

    Committee AREA SESS
    Development Note Supersedes DOD STD 2003/5. (09/2009)
    Document Type Standard
    Publisher US Military Specs/Standards/Handbooks
    Status Superseded
    Superseded By
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    MIL-STD-2003-1 Revision A:2009 ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES (CABLE)
    MIL-STD-1310 Revision H:2009 SHIPBOARD BONDING, GROUNDING, AND OTHER TECHNIQUES FOR ELECTROMAGNETIC COMPATIBILITY, ELECTROMAGNETIC PULSE (EMP) MITIGATION, AND SAFETY
    MIL-STD-2003 Revision A:2009 ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES

    Standards Referencing This Book - (Show below) - (Hide below)

    MS21981 Revision D:1982 FERRULE, INNER, UNINSULATED, SHIELD TERMINATING, TYPE 1 TWO PIECE, CLASS 1, FOR SHIELDED CABLE
    SAE AMS DTL 23053/5A : 2012 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKED
    MIL-DTL-5015 Revision H:2000 CONNECTORS, ELECTRICAL, CIRCULAR THREADED, AN TYPE - GENERAL SPECIFICATION FOR
    MS3121 Revision E:2015 CONNECTORS, PLUG, ELECTRICAL, CRIMP TYPE, CABLE-CONNECTING, BAYONET COUPLING, SERIES 1, CLASSES E, F AND P
    MS27500 Revision H:2012 CONNECTORS, PLUG, ELECTRICAL, 90 DEGREES ELBOW, CRIMP TYPE, BAYONET COUPLING, SERIES 2
    SAE AS 83519 : 2015 SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT GENERAL SPECIFICATION FOR
    MIL-C-81511-15 Revision F:1992 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING AND ACCESSORIES, PLUG, SEALING CONTACT (SERIES 1 OR 2)
    SAE AS 85049/2 : 2014 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, ENVIRONMENTAL, CABLE SEALING, STRAIGHT, CATEGORY 1C (FOR AS50151 SOLDER TYPE, 5 THREAD OF AS310XX CLASSES A, B, C, OR K CONNECTORS, AS95234 CONNECTORS)
    MS3459 Revision D:1994 CONNECTOR PLUG, ELECTRICAL SELF LOCKING, COUPLING NUT, REAR RELEASE, CRIMP CONTACT, AN TYPE
    MS3111 Revision F:2015 CONNECTORS, PLUG, ELECTRICAL, SOLDER TYPE, CABLE-CONNECTING, BAYONET COUPLING, SERIES 1, CLASSES E, F, J AND P
    MIL-C-22520-10 Revision D:1986 CRIMPING TOOL, TERMINAL HAND, WIRE TERMINATION, LARGE FOR COAXIAL, SHIELDED CONTACTS AND FERRULES, TERMINAL LUGS, SPLICES AND END CAPS
    MIL-C-81511-6 Revision E:1970 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES, PLUG CRIMP TYPE CONTACTS, CLASS A, F, AND E (SERIES 2)
    MIL-C-81511-26 Revision C:1970 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES, PLUG, CRIMP TYPE CONTACTS, CLASS A, F AND E (SERIES 1)
    MS3101 Revision D:1992 CONNECTOR, PLUG, ELECTRIC, CABLE CONNECTING, SOLDER CONTACTS, AN TYPE
    SAE AS 39029/4 : 2012 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES 1 AND 3, AND MIL-DTL-83733 CONNECTORS)
    MS3116 Revision E:2013 Connectors, Plug, Electrical, Solder Type, Straight, Bayonet Coupling, Series 1, Classes E, F, J and P
    MS17345 Revision F:2013 CONNECTOR, PLUG, ELECTRICAL, CABLE CONNECTING, FEMALE
    MIL-DTL-26482 Revision H:2007 Connectors, Electrical, Circular, Miniature, Quick Disconnect, Environment Resisting, Receptacles and Plugs, General Specification for
    MS27467 Revision M:2012 CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 1
    SAE AS 85049/1 : 2014 CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, ENVIRONMENTAL, CABLE SEALING, STRAIGHT, GROUNDING (WITHOUT STRAIN RELIEF), CATEGORY 1C (FOR AS50151 SOLDER TYPE, 5 THREAD OF AS310XX CLASSES A, B, C, OR K CONNECTORS, AS95234 CONNECTORS)
    MS3456 Revision D:1976 CONNECTORS, PLUG, ELECTRICAL, REAR RELEASE, CRIMP CONTACT, AN TYPE
    SAE AS 39029/5 : 2017 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES 1 AND 3, MIL-DTL-83733 CONNECTORS, MIL-DTL-12883/40, AND /41 RELAY SOCKETS)
    SAE AS 81765/1 : 2017 INSULATING COMPONENTS, MOLDED, ELECTRICAL, HEAT SHRINKABLE POLYOLEFIN, CROSSLINKED, SEMI-RIGID AND FLEXIBLE
    SAE AS 39029/58 : 2015 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-24308, MIL-DTL-38999 SERIES 1, 2, 3, AND 4, AND MIL-DTL-55302/69 AND MIL-DTL-83733 CONNECTORS)
    MS3108 Revision D:1992 CONNECTOR, PLUG, ELECTRIC, SOLDER CONTACTS, 90 DEGREE, AN TYPE
    MS3187 Revision F:2007 PLUG, END SEAL, FOR MIL-DTL-26482, MIL-DTL-5015, MIL-C-81703 AND MIL-DTL-83723 ELECTRICAL CONNECTORS
    MIL-DTL-28840 Revision D:2013 CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CLASS D, GENERAL SPECIFICATION FOR
    A-A-52506 Revision C:2006 Clamps, Hose
    MIL-DTL-22992 Revision H:2015 Connectors, Plugsand Receptacles, Electrical, Waterproof, Quick Disconnect, Heavy Duty Type, General Specification for
    MIL-C-81511-5 Revision E:1970 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES PLUG, CABLE CONNECTING, CRIMP-TYPE CONTACTS, CLASS A, F, AND E (SERIES 2)
    SAE AS 85049/42 : 2016 CONNECTOR ACCESSORIES, ELECTRICAL, NONENVIRONMENTAL, STRAIN RELIEF, STRAIGHT, CATEGORY 4A (FOR AS50151 SOLDER TYPE, 5 THREAD OF MS310X CLASSES A, B, C OR K CONNECTORS)
    SAE AS 39029/16 : 2014 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS81511 SERIES 4 CONNECTORS)
    IPC J STD 006 : C REQUIREMENTS FOR ELECTRONIC GRADE SOLDER ALLOYS AND FLUXED AND NON-FLUXED SOLID SOLDERS FOR ELECTRONIC SOLDERING APPLICATIONS
    MIL-C-81511-45 Revision B:1977 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT ENVIRONMENT RESISTING, RECEPTACLE, CABLE CONNECTING, INDIVIDUAL RELEASE, CRIMP TYPE CONTACTS, CLASS A, F, AND W (SERIES 3)
    SAE AS 39029/83 : 2016 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS)
    SAE AS 39029/46 : 2013 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, (FOR MIL-C-81511 SERIES 2 CONNECTORS)
    IPC J STD 004 : B REQUIREMENTS FOR SOLDERING FLUXES
    MIL-C-81511-25 Revision C:1970 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES, RECEPTACLE CABLE CONNECTING CRIMP TYPE CONTACTS, CLASS A, F, AND E (SERIES 1)
    SAE AS 39029/84 : 2016 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS)
    MIL-C-22520-6 Revision B:1981 CRIMPING TOOLS, TERMINAL, HAND, WIRE TERMINATION, IN-SERVICE INSPECTION GAGES FOR
    MS17344 Revision G:2013 Connector, Plug, Electrical, Straight
    MS3106 Revision D:1992 CONNECTOR, PLUG, ELECTRIC, STRAIGHT, SOLDER CONTACTS, AN TYPE
    IPC J STD 005 : A REQUIREMENTS FOR SOLDERING PASTES
    MS3475 Revision G:2015 CONNECTORS, PLUG, ELECTRICAL, RFI SHIELDED, SERIES 2, CRIMP TYPE, BAYONET COUPLING, CLASSES A, D, L, T, W AND K
    SAE AS 39029/57 : 2015 CONTACTS, ELECTRICAL CONNECTORS, SOCKET CRIMP REMOVABLE (FOR MIL-DTL-24308, MIL-DTL-38999 SERIES 2, MIL-DTL-55302/68, /71, /72, /75 AND MIL-DTL-83733 CONNECTORS)
    SAE AS 39029/30 : 2012 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND MIL-DTL-83723 SERIES 2 CONNECTORS)
    MS27661 Revision F:2011 CONNECTORS, PLUG, ELECTRICAL, CRIMP TYPE, LANYARD RELEASE, FAIL-SAFE, SERIES 1
    SAE AS 85049 : 2016 CONNECTOR ACCESSORIES, ELECTRICAL GENERAL SPECIFICATION FOR
    NASM20995:2012 WIRE, SAFETY OR LOCK
    SAE AS 39029/56 : 2011 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-C-38999 SERIES 1, 3 AND 4 CONNECTORS)
    MIL-DTL-38999 Revision M:2015 Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for
    SAE AS 39029/17 : 2016 CONTACTS, ELECTRICAL CONNECTOR SOCKET, CRIMP REMOVABLE (FOR AS81511 SERIES 3 CONNECTORS)
    MIL-C-22520-5 Revision D:1983 CRIMPING TOOLS, TERMINAL, HAND, WIRE TERMINATION, LARGE FOR COAXIAL, SHIELDED CONTACTS AND FERRULES, TERMINAL LUGS, SPLICES AND END CAPS
    MS20028 Revision G:2010 CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, SOLDER TYPE, BAYONET COUPLING, CLASS T, SERIES 1
    MIL-DTL-22520 Revision G:1997 CRIMPING TOOLS, WIRE TERMINATION, GENERAL SPECIFICATION FOR
    SAE AS 39029/45 : 2017 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS34001 AND AS95234 CONNECTORS)
    ASTM D 4376 : 2015 : REDLINE Standard Specification for Vapor-Degreasing Grade Perchloroethylene
    MS3476 Revision G:2015 CONNECTORS, PLUG, ELECTRICAL, SERIES 2, CRIMP TYPE, BAYONET COUPLING, CLASSES A, D, L, T, W AND K
    MIL-C-81511 Revision F:1992 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT ENVIRONMENT RESISTING, AND ACCESSORIES GENERAL SPECIFICATION FOR
    MS27484 Revision N:2012 CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, EMI, SERIES 2
    SAE AS 39029/18 : 2016 CONTACTS, ELECTRICAL CONNECTOR, PIN CRIMP REMOVABLE (FOR AS81511 SERIES 3 AND 4 CONNECTORS)
    SAE AMS DTL 23053 : 1999 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, GENERAL SPECIFICATION FOR
    MS27336 Revision G:2010 CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, SOLDER TYPE, BAYONET COUPLING, CLASSES P & T, SERIES 2
    MIL-C-81511-55 Revision B:1977 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY QUICK DISCONNECT, ENVIRONMENT RESISTING RECEPTACLE, CABLE CONNECTING, INDIVIDUAL RELEASE, CRIMP TYPE CONTACTS, CLASS A, AND W (SERIES 4)
    MIL-C-81511-56 Revision A:1977 CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, PLUG, INDIVIDUAL RELEASE, CRIMP-TYPE CONTACTS, CLASS A, F, AND W (SERIES 4)
    MIL-DTL-24643 Revision C:2009 Cables, Electric, Low Smoke, Halogen-Free, for Shipboard Use, General Specification for
    SAE AS 39029/33 : 2013 CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS81511 SERIES 1 CONNECTORS)
    MIL-DTL-915 Revision G:2002 Cable, Electrical, for Shipboard Use, General Specification for
    MS3471 Revision E:2007 CONNECTORS, RECEPTACLE, ELECTRICAL, SERIES 2, CRIMP TYPE, CABLE CONNECTING, BAYONET COUPLING, CLASSES A, D, L, T, W AND K
    TT-I-735 Revision A:1963 ISOPROPYL ALCOHOL
    SAE AMS DTL 23053/15 : 2012 INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, POLYOLEFIN, HEAVY-WALL, COATED, FLEXIBLE, OUTER WALL CROSSLINKED
    SAE AS 85049/41 : 2017 CONNECTOR ACCESSORIES, ELECTRICAL, NON-ENVIRONMENTAL, STRAIN RELIEF, STRAIGHT, CATEGORY 4C (FOR AS50151 SOLDER TYPE, 5 THREAD OF MS310X, CLASSES A, B, C, OR K CONNECTORS AND AS85049 ACCESSORIES)
    MS 27653 : B CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 1
    MS3406 Revision H:1979 CONNECTOR, PLUG, ELECTRIC, FRONT RELEASE, CRIMP CONTACT, AN TYPE
    MS3408 Revision D:1979 CONNECTOR, PLUG, ELECTRIC, 90 DEGREE ASSEMBLY, CRIMP CONTACT, AN TYPE
    SAE AS 21608 : 2012 FERRULE, SHIELD TERMINATING, CRIMP STYLE
    MS3450 Revision E:1976 CONNECTOR, RECEPTACLE, ELECTRIC, WALL MOUNTING, REAR RELEASE, CRIMP CONTACT AN TYPE
    SAE AS 39029/29 : 2016 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES, AS345XX AND MIL-DTL-83723 SERIES 2 CONNECTORS)
    MS3144 Revision C:1971 CONNECTOR, RECEPTACLE, ELECTRIC CRIMP TYPE, JAM NUT MOUNTING, PUSH PULL COUPLING, SERIES 2 (CLASS E AND J)
    SAE AS 81531 : 1998 MARKING OF ELECTRICAL INSULATING MATERIALS
    MIL-DTL-27599 Revision E:2016 CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTANT, SOLDER CONTACTS, GENERAL SPECIFICATION FOR
    MS3400 Revision G:1976 CONNECTORS, RECEPTACLE, ELECTRIC, WALL MOUNTING, FRONT RELEASE, CRIMP CONTACT, AN TYPE
    SAE AS 39029/44 : 2016 CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES AS34001 AND AS95234 CONNECTORS)
    MS27473 Revision N:2012 CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 2
    MMM-A-189 Revision C:1985 ADHESIVE SYNTHETIC RUBBER THERMOPLASTIC GENERAL PURPOSE
    MS27468 Revision K:2012 CONNECTORS, RECEPTACLE, ELECTRICAL, JAM-NUT MOUNTING, CRIMP TYPE, BAYONET COUPLING, SERIES 1
    MS27488 Revision N:2008 PLUG, END SEAL, ELECTRICAL CONNECTOR
    MS3126 Revision H:2015 CONNECTORS, PLUG, ELECTRICAL, CRIMP TYPE, STRAIGHT, BAYONET COUPLING, SERIES 1, CLASSES E, F AND P
    MS20027 Revision F:2010 CONNECTORS, LINE PLUG, ELECTRICAL, SOLDER TYPE, BAYONET COUPLING, CLASS T, SERIES 1
    SAE AS 39029/47:2014 CONTACTS, ELECTRICAL CONNECTOR, PIN CRIMP REMOVABLE (FOR AS81511 SERIES 1 & 2 CONNECTORS)
    MS3401 Revision G:1979 CONNECTOR, RECEPTACLE, ELECTRIC, CABLE CONNECTING, FRONT RELEASE, CRIMP CONTACT, AN TYPE
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