BS 2654:1989
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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Specification for manufacture of vertical steel welded non-refrigerated storage tanks with butt-welded shells for the petroleum industry
Hardcopy , PDF
11-02-2005
English
29-09-1989
Foreword
Committees responsible
Specification
1 Scope
2 Design conditions; 2.1 Design pressure; 2.2 Design
metal temperature
3 Information to be exchanged prior to implementing
the requirements of this standard and inspections
by the purchaser during erection; 3.1 Information
to be specified by the purchaser; 3.2 Optional and/
or alternative information to be supplied by the
purchaser; 3.3 Information to be agreed between the
purchaser and the manufacturer; 3.4 Inspections by
the purchaser during erection
4 Materials; 4.1 Specifications; 4.2 Steelmaking
process; 4.3 Chemical composition; 4.4 Notch
ductility; 4.5 Mountings; 4.6 Other requirements
5 Design loadings; 5.1 General; 5.2 Dead loads;
5.3 Superimposed loads; 5.4 Contents; 5.5 Loads
resulting from connected piping; 5.6 Wind loading;
5.7 Seismic loads (if applicable)
6 Bottom design; 6.1 General; 6.2 Design
7 Shell design; 7.1 Design stresses; 7.2 Internal
loading; 7.3 Wind and vacuum loading; 7.4 Shell
plate arrangement; 7.5 Shell joints
8 Fixed-roof design; 8.1 Loads; 8.2 Type of roof;
8.3 Roof plating with supporting structure;
8.4 Roof plating without supporting structure
(membrane roofs); 8.5 Compression area;
8.6 Venting requirements;
9 Floating-roof design; 9.1 General; 9.2 Design
requirements; 9.3 Stability of roof under wind
load; 9.4 Pontoon openings; 9.5 Bulkheads;
9.6 Movable ladders to roofs; 9.7 Primary roof
drains; 9.8 Emergency drains; 9.9 Vents;
9.10 Supporting legs; 9.11 Roof manholes;
9.12 Centering and anti-rotation device;
9.13 Seals; 9.14 Gauging device; 9.15 Operation
10 Tank anchorage; 10.1 General; 10.2 Anchorage
attachment; 10.3 Allowable tensile stress;
10.4 Holding-down bolt or strap; 10.5 Resistance
to uplift
11 Mountings; 11.1 Shell manholes and shell nozzles
80 mm outside diameter (o.d.) and above; 11.2 Shell
nozzles less than 80 mm o.d.; 11.3 Roof manholes
and nozzles; 11.4 Additional loads; 11.5 Nozzle
welding details; 11.6 Inspection of shell manholes
and nozzles; 11.7 Flange drilling; 11.8 Post-weld
heat treatment; 11.9 Procedure for post-weld heat
treatment; 11.10 Stairways and gangways;
11.11 Handrailing; 11.12 Ladders; 11.13 Earthing
connections; 11.14 Flush type clean-out doors, D-
type sumps and water draw-off sumps;
11.15 Permanent attachments; ll.16 Temporary
attachments
12 Insulation
13 Shop fabrication; 13.1 Workmanship; 13.2 Hard
stamping; 13.3 Plate edge preparation;
13.4 Rolling and pressing; 13.5 Bolt holes
13.6 Surface preparation and painting;
13.7 Erection marks (domestic market);
13.8 Erection marks (export market);
13.9 Packaging
14 Site erection; 14.1 General; 14.2 Workmanship;
14.3 Tank foundation construction;
14.4 Rectification of damage to materials;
14.5 Erection of plates; 14.6 Shell tolerances;
14.7 Floating-roof tolerances; 14.8 Manual oxygen
cutting; 14.9 Protection of shell during erection;
14.10 Erection of fixed roof; 14.11 Erection
holes; 14.12 Final surface finish
15 Welding; 15.1 Welding process; 15.2 Welding
sequences; 15.3 Vertical joints; 15.4 Weather
conditions; 15.5 Preheating; 15.6 Electrodes;
15.7 Tack welds; 15.8 Cleaning of welds;
15.9 Back gouging and chipping; 15.10 Visual
inspection; 15.11 Weld reinforcement;
15.12 Undercutting; 15.13 Peening; 15.14 Repairs
16 Welding procedure and welder approval; 16.1 General
16.2 Welding procedure approval; 16.3 Approval
process for welders
17 Radiography; 17.1 Application; 17.2 Preparation
for examination; 17.3 Extent of radiography per
tank; 17.4 Radiography procedure
18 Testing; 18.1 General; 18.2 Bottom testing;
18.3 Mountings; 18.4 Shell testing;
18.5 Floating-roof testing; 18.6 Fixed-roof
testing
Appendices
A Recommendations for tank foundations
B Recommendations for the design and application of
insulation
C Standard diameters for vertical cylindrical tanks
D List of symbols
E Recommendations for internal floating covers
F Recommendations for the design of venting systems
G Seismic provisions for storage tanks
Tables
1 Leg length of fillet weld
2 Minimum specified shell thickness
3 Angle ring dimensions
4 Minimum sizes of top curb angle
5 Manhole and nozzle body thickness
6 Extent of radiography per tank
7 Acceptance levels for radiographic examination
8 Standard lengths for shell plates
9 Nominal capacities of standard vertical cylindrical
tanks
10 Requirements for emergency venting
11 Soil profile coefficient
Figures
1 Minimum Charpy V impact requirements
2 Typical bottom layouts for tanks
3 Cross joints in bottom plates where three
thicknesses occur
4 Typical joints in sketch plates under shell plates:
tanks up to and including 12.5 m diameter
5 Typical annular plate joint under shell plates:
tanks over 12.5 m diameter
6 Wind girders
7 Shell-roof compression areas
8 Typical tank anchorage detail
9 Shell manholes
10 Shell insert type reinforcement
11 Barrel type nozzle reinforcement
12 Graph for the determination of the thickness of
barrel type nozzle reinforcement
13 Flanged roof nozzles
14 Typical weld details for connection of mountings:
set-through type (preferred details): t = 20 mm
(max)
15 Typical weld details for connection of mountings:
set-through type (preferred details): 20mm < or =
t < or = 40 mm
16 Typical weld details for connection of mountings:
set-through type (preferred details): ti > 40 mm
17 Typical weld details for the connection of
mountings: set-through type (alternative details)
18 Typical weld details for connection of mountings:
compensated set-through type (preferred details):
t = 12.5 mm (max.)
19 Typical weld details for connection of mountings:
compensated set-through type (preferred details)
20 Typical weld details for connection of mountings:
compensated set-through type (alternative details)
21 Typical weld details for connection of mountings:
set-on type (shell nozzles less than 80 mm o.d.)
22 Recognized weld details for connection of mountings
23 Reinforcement details for low type nozzles
24 Details of overlay weld for nozzles
25 Details of an acceptable type of spiral stairway
26 Handrailing
27 Typical detail of earthing boss (supplied with tank)
site welded to tank shell plates
28 Flush type clean-out door with insert plate
reinforcement
29 Flush type clean-out door with plate reinforcement
915 mm x 1230 mm
30 Flush type clean-out door with plate reinforcement
300 mm x 1230 mm
31 Davit for 915 mm x 1230 mm clean-out door
32 Combined water draw-off and clean-out sump
33 Acceptable water draw-off sumps
34 Location of Charpy V-notch impact test specimen
35 Typical tank foundation
36 Pad supports
37 Angle section and plate supports
38 Typical flanged nozzle or manhole
39 Typical arrangement showing termination of
insulation adjacent to the tank bottom
40 Typical arrangement with insulation attached to the
shell only
41 Typical flanged nozzle or manhole with additional
branch insulation
42 Typical construction of insulation local to wind
stiffening ring
43 Effective masses
44 Centroids of seismic forces
45 Factor Ks
46 Compressive force wb
Materials, design, fabrication, erection, inspection and testing of cylindrical tanks for service temperatures down to -10°C. Fixed and floating roof designs as well as internal floating covers are included along with tank insulation systems, design for seismic disturbances, selection of foundations etc.
Committee |
PVE/15
|
DocumentType |
Standard
|
Pages |
94
|
PublisherName |
British Standards Institution
|
Status |
Superseded
|
SupersededBy |
BS EN 287-1:2011 | Qualification test of welders. Fusion welding Steels |
BS EN 288-2:1992 | Specification and approval of welding procedures for metallic materials Welding procedures specification for arc welding |
BS 6399-2:1995 | Loading for buildings Code of practice for wind loads |
BS EN 10025:1993 | Hot rolled products of non-alloy structural steels. Technical delivery conditions |
BS 1560-2:1970 | Circular flanges for pipes, valves and fittings (Class designated) Specification for steel pipe flanges (nominal sizes ½ in to 24 in). Metric dimensions |
API 5L : 2012 | LINE PIPE |
BS EN 10113-1:1993 | Hot-rolled products in weldable fine grain structural steels General delivery conditions |
BS 1201-2(1973) : LATEST | |
BS EN 10029:2010 | Hot-rolled steel plates 3 mm thick or above. Tolerances on dimensions and shape |
BS EN 288-3:1992 | Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels |
ASTM A 105/A105M : 2014-11 | SPECIFICATION FOR CARBON STEEL FORGINGS FOR PIPING APPLICATIONS |
ISO 630:1995 | Structural steels Plates, wide flats, bars, sections and profiles |
ASTM A 524 : 1996 | Standard Specification for Seamless Carbon Steel Pipe for Atmospheric and Lower Temperatures |
BS EN 10113-2:1993 | Hot-rolled products in weldable fine grain structural steels Delivery conditions for normalized/normalized rolled steels |
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