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  • BS EN 62282-4-101:2014

    View superseded by
    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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    Fuel cell technologies Fuel cell power systems for propulsion other than road vehicles and auxiliary power units (APU). Safety of electrically powered industrial trucks

    Available format(s):  Hardcopy, PDF

    Superseded date:  30-11-2022

    Language(s):  English

    Published date:  31-10-2014

    Publisher:  British Standards Institution

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    Table of Contents - (Show below) - (Hide below)

    INTRODUCTION
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Construction requirements for safety
    5 Performance requirements for safety and type tests
    6 Routine tests
    7 Markings
    8 Instructions
    Annex A (informative) - Comparison of pressure terms
    Bibliography
    Annex ZA (normative) - Normative references to
             international publications with their
             corresponding European publications

    Abstract - (Show below) - (Hide below)

    Defines safety requirements for fuel cell power systems intended to be used in electrically powered industrial trucks.

    Scope - (Show below) - (Hide below)

    1.1 This part of IEC62282 covers safety requirements for fuel cell power systems intended to be used in electrically powered industrial trucks. 1.2 This standard is limited to electrically powered industrial trucks and is applicable to material-handling equipment, e.g. forklifts. 1.3 This standard applies to gaseous hydrogen-fuelled fuel cell power systems and direct methanol fuel cell power systems for electrically powered industrial trucks. 1.4 The following fuels are considered within the scope of this standard: gaseous hydrogen methanol. 1.5 This standard covers the fuel cell power system as defined in 3.8 and Figure1. 1.6 This standard applies to d.c. type fuel cell power systems, with a rated output voltage not exceeding 150V d.c. for indoor and outdoor use. 1.7 This standard covers fuel cell power systems whose fuel source container is permanently attached to either the industrial truck or the fuel cell power system. 1.8 The following are not included in the scope of this standard: detachable type fuel source containers; hybrid trucks that include an internal combustion engine; reformer-equipped fuel cell power systems; fuel cell power systems intended for operation in potentially explosive atmospheres; fuel storage systems using liquid hydrogen. [Image removed.]

    General Product Information - (Show below) - (Hide below)

    Committee GEL/105
    Development Note Supersedes 13/30276640 DC. (11/2014)
    Document Type Standard
    Publisher British Standards Institution
    Status Superseded
    Superseded By
    Supersedes

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO/TR 15916:2015 Basic considerations for the safety of hydrogen systems
    ISO 2440:1997 Flexible and rigid cellular polymeric materials Accelerated ageing tests
    IEC 60950-1:2005+AMD1:2009+AMD2:2013 CSV Information technology equipment - Safety - Part 1: General requirements
    IEC 60112:2003+AMD1:2009 CSV Method for the determination of the proof and the comparative tracking indices of solid insulating materials
    IEC 60695-11-4:2011 Fire hazard testing - Part 11-4: Test flames - 50 W flame - Apparatus and confirmational test method
    SAE J 517 : 2016 HYDRAULIC HOSE
    ISO 15649:2001 Petroleum and natural gas industries — Piping
    EN ISO 1421:2016 Rubber- or plastics-coated fabrics - Determination of tensile strength and elongation at break (ISO 1421:2016)
    ISO 7010:2011 Graphical symbols Safety colours and safety signs Registered safety signs
    UL 2267 : 2 FUEL CELL POWER SYSTEMS FOR INSTALLATION IN INDUSTRIAL ELECTRIC TRUCKS
    ISO/TS 3691-8:2012 Industrial trucks Safety requirements and verification Part 8: Regional requirements for countries outside the European Community
    ISO 10442:2002 Petroleum, chemical and gas service industries Packaged, integrally geared centrifugal air compressors
    EN ISO 180:2000/A2:2013 PLASTICS - DETERMINATION OF IZOD IMPACT STRENGTH (ISO 180:2000/AMD 2:2013)
    EN ISO 1798:2008 Flexible cellular polymeric materials - Determination of tensile strength and elongation at break (ISO 1798:2008)
    EN 60079-29-4:2010 Explosive atmospheres - Part 29-4: Gas detectors - Performance requirements of open path detectors for flammable gases
    ASME B31.1 : 2016 POWER PIPING
    HD 21-3 : S3 AMD 2 2008 POLYVINYL CHLORIDE INSULATED CABLES OF RATED VOLTAGES UP TO AND INCLUDING 450/750 V - NON-SHEATHED CABLES FOR FIXED WIRING
    EN 60079-10-1:2015 Explosive atmospheres - Part 10-1: Classification of areas - Explosive gas atmospheres
    IEC 60695-1-30:2017 Fire hazard testing - Part 1-30: Guidance for assessing the fire hazard of electrotechnical products - Preselection testing process - General guidelines
    ISO 4675:2017 Rubber- or plastics-coated fabrics — Low-temperature bend test
    EN 60079-29-1:2016 Explosive atmospheres - Part 29-1: Gas detectors - Performance requirements of detectors for flammable gases
    IEC 60364-4-41:2005+AMD1:2017 CSV Low voltage electrical installations - Part 4-41: Protection for safety - Protection against electric shock
    IEC 60812:2006 Analysis techniques for system reliability - Procedure for failure mode and effects analysis (FMEA)
    NFPA 505 : 2013 FIRE SAFETY STANDARD FOR POWERED INDUSTRIAL TRUCKS INCLUDING TYPE DESIGNATIONS, AREAS OF USE, CONVERSIONS, MAINTENANCE, AND OPERATIONS
    EN 60079-0:2012/A11:2013 EXPLOSIVE ATMOSPHERES - PART 0: EQUIPMENT - GENERAL REQUIREMENTS (IEC 60079-0:2011, MODIFIED)
    EN 60695-10-2:2014 Fire hazard testing - Part 10-2: Abnormal heat - Ball pressure test method
    EN 61558-1:2005/A1:2009 SAFETY OF POWER TRANSFORMERS, POWER SUPPLIES, REACTORS AND SIMILAR PRODUCTS - PART 1: GENERAL REQUIREMENTS AND TESTS
    IEC TS 62282-1:2013 Fuel cell technologies - Part 1: Terminology
    IEC 60227-3:1993+AMD1:1997 CSV Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V - Part 3: Non-sheathed cables for fixed wiring
    UL 1450:4ED 2010-05 Motor-Operated Air Compressors, Vacuum Pumps, and Painting Equipment
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    HD 60364-4-41:2017/A11:2017 LOW-VOLTAGE ELECTRICAL INSTALLATIONS - PART 4-41: PROTECTION FOR SAFETY - PROTECTION AGAINST ELECTRIC SHOCK
    EN 60950-1:2006/A2:2013 INFORMATION TECHNOLOGY EQUIPMENT - SAFETY - PART 1: GENERAL REQUIREMENTS (IEC 60950-1:2005/A2:2013, MODIFIED)
    ISO 3691-1:2011 Industrial trucks — Safety requirements and verification — Part 1: Self-propelled industrial trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks
    EN 60335-2-80:2003/A2:2009 HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES - SAFETY - PART 2-80: PARTICULAR REQUIREMENTS FOR FANS
    IEC 60947-5-1 : 4.0 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 5-1: CONTROL CIRCUIT DEVICES AND SWITCHING ELEMENTS - ELECTROMECHANICAL CONTROL CIRCUIT DEVICES
    ASME B31.3:2016 PROCESS PIPING
    ISO 14113:2013 Gas welding equipment — Rubber and plastics hose and hose assemblies for use with industrial gases up to 450 bar (45 MPa)
    EN 62282-2:2012 Fuel cell technologies - Part 2: Fuel cell modules
    IEC 60079-10-1:2015 Explosive atmospheres - Part 10-1: Classification of areas - Explosive gas atmospheres
    IEC 60335-2-80:2015 RLV Household and similar electrical appliances - Safety - Part 2-80: Particular requirements for fans
    EN ISO 7866:2012/AC:2014 GAS CYLINDERS - REFILLABLE SEAMLESS ALUMINIUM ALLOY GAS CYLINDERS - DESIGN, CONSTRUCTION AND TESTING (ISO 7866:2012/COR 1:2014)
    ISO 16010:2005 Elastomeric seals Material requirements for seals used in pipes and fittings carrying gaseous fuels and hydrocarbon fluids
    IEC 62103:2003 Electronic equipment for use in power installations
    IEC 60079-29-4:2009 Explosive atmospheres - Part 29-4: Gas detectors - Performance requirements of open path detectors for flammable gases
    IEC 60079-20-1:2010 Explosive atmospheres - Part 20-1: Material characteristics for gas and vapour classification - Test methods and data
    ISO 16017-1:2000 Indoor, ambient and workplace air — Sampling and analysis of volatile organic compounds by sorbent tube/thermal desorption/capillary gas chromatography — Part 1: Pumped sampling
    IEC 62282-2:2012 Fuel cell technologies - Part 2: Fuel cell modules
    ISO 1798:2008 Flexible cellular polymeric materials Determination of tensile strength and elongation at break
    SAE J 2600 : 2015 Compressed Hydrogen Surface Vehicle Fueling Connection Devices
    EN ISO 2626:1995 Copper - Hydrogen embrittlement test (ISO 2626:1973)
    ISO 13226:2011 Rubber Standard reference elastomers (SREs) for characterizing the effect of liquids on vulcanized rubbers
    ASME B31.12 : 2014 HYDROGEN PIPING AND PIPELINES
    UL 79:10ED 2016-04 Power-Operated Pumps for Petroleum Dispensing Products
    ISO 7866:2012 Gas cylinders — Refillable seamless aluminium alloy gas cylinders — Design, construction and testing
    ISO/TS 15869:2009 Gaseous hydrogen and hydrogen blends Land vehicle fuel tanks
    UL 2075:2ED 2013-03 Gas and Vapor Detectors and Sensors
    ANSI MC96.1 : 1982 TEMPERATURE MEASUREMENT THERMOCOUPLES
    EN 60947-3:2009/A2:2015 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 3: SWITCHES, DISCONNECTORS, SWITCH-DISCONNECTORS AND FUSE-COMBINATION UNITS (IEC 60947-3:2008/A2:2015)
    EN ISO 4080:2009 Rubber and plastics hoses and hose assemblies - Determination of permeability to gas (ISO 4080:2009)
    EN ISO 10806:2003 Pipework - Fittings for corrugated metal hoses (ISO 10806:2003)
    ISO/TS 14687-2:2008 Hydrogen fuel Product specification Part 2: Proton exchange membrane (PEM) fuel cell applications for road vehicles
    EN ISO 10380:2012 Pipework - Corrugated metal hoses and hose assemblies (ISO 10380:2012)
    ISO 15500-12:2015 Road vehicles — Compressed natural gas (CNG) fuel system components — Part 12: Pressure relief valve (PRV)
    ISO 10380:2012 Pipework — Corrugated metal hoses and hose assemblies
    EN 60695-11-4 : 2011 FIRE HAZARD TESTING - PART 11-4: TEST FLAMES - 50 W FLAME - APPARATUS AND CONFIRMATIONAL TEST METHOD (IEC 60695-11-4:2011)
    IEC 61558-1:2017 Safety of transformers, reactors, power supply units and combinations thereof - Part 1: General requirements and tests
    ISO 4038:1996 Road vehicles — Hydraulic braking systems — Simple flare pipes, tapped holes, male fittings and hose end fittings
    EN ISO 10442:2002 Petroleum, chemical and gas service industries - Packaged, integrally geared centrifugal air compressors (ISO 10442:2002)
    ISO 16111:2008 Transportable gas storage devices Hydrogen absorbed in reversible metal hydride
    IEC 60093:1980 Methods of test for volume resistivity and surface resistivity of solid electrical insulating materials
    IEC 62282-5-1:2012 Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety
    ISO 180:2000 Plastics Determination of Izod impact strength
    SAE J 1739 : 2009 POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS IN DESIGN (DESIGN FMEA), POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS IN MANUFACTURING AND ASSEMBLY PROCESSES (PROCESS FMEA)
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    ISO 23551-1:2012 Safety and control devices for gas burners and gas-burning appliances Particular requirements Part 1: Automatic and semi-automatic valves
    ISO 3996:1995 Road vehicles — Brake hose assemblies for hydraulic braking systems used with non-petroleum-base brake fluid
    ISO 1419:1995 Rubber- or plastics-coated fabrics Accelerated-ageing tests
    EN ISO 9809-1:2010 Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa (ISO 9809-1:2010)
    NFPA 70 : 2017 NATIONAL ELECTRICAL CODE
    IEC 62282-3-100:2012 Fuel cell technologies - Part 3-100: Stationary fuel cell power systems - Safety
    EN 60695-1-30:2017 Fire hazard testing - Part 1-30: Guidance for assessing the fire hazard of electrotechnical products - Preselection testing process - General guidelines
    IEC 60695-11-10:2013 Fire hazard testing - Part 11-10: Test flames - 50 W horizontal and vertical flame test methods
    EN 60584-1:2013 Thermocouples - Part 1: EMF specifications and tolerances
    EN 60664-1:2007 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests
    IEC 60079-0:2011 Explosive atmospheres - Part 0: Equipment - General requirements
    ISO 11114-4:2017 Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting steels resistant to hydrogen embrittlement
    EN ISO 11114-4:2017 Transportable gas cylinders - Compatibility of cylinder and valve materials with gas contents - Part 4: Test methods for selecting steels resistant to hydrogen embrittlement (ISO 11114-4:2017)
    ISO 3864-1:2011 Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings
    ISO 17268:2012 Gaseous hydrogen land vehicle refuelling connection devices
    ISO 16000-3:2011 Indoor air — Part 3: Determination of formaldehyde and other carbonyl compounds in indoor air and test chamber air — Active sampling method
    ISO 21927-3:2006 Smoke and heat control systems Part 3: Specification for powered smoke and heat exhaust ventilators
    UL 429:7ED 2013-11 Electrically Operated Valves
    EN ISO 13849-1:2015 Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015)
    ISO 10806:2003 Pipework Fittings for corrugated metal hoses
    ISO 1421:2016 Rubber- or plastics-coated fabrics — Determination of tensile strength and elongation at break
    ISO 2626:1973 Copper Hydrogen embrittlement test
    IEC 60947-3:2008+AMD1:2012+AMD2:2015 CSV Low-voltage switchgear and controlgear - Part 3: Switches, disconnectors, switch-disconnectors and fuse-combination units
    IEC 62133 : 2.0EN+(REDLINE+VERSION) SECONDARY CELLS AND BATTERIES CONTAINING ALKALINE OR OTHER NON-ACID ELECTROLYTES - SAFETY REQUIREMENTS FOR PORTABLE SEALED SECONDARY CELLS, AND FOR BATTERIES MADE FROM THEM, FOR USE IN PORTABLE APPLICATIONS
    IEC 60695-10-2:2014 Fire hazard testing - Part 10-2: Abnormal heat - Ball pressure test method
    NFPA 54 : 2018 NATIONAL FUEL GAS CODE
    UL 778:6ED 2016-07 Motor-Operated Water Pumps
    EN 60529:1991/AC:2016-12 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015)
    EN ISO 14113:2013 Gas welding equipment - Rubber and plastics hose and hose assemblies for use with industrial gases up to 450 bar (45 MPa) (ISO 14113:2013)
    ISO 4080:2009 Rubber and plastics hoses and hose assemblies Determination of permeability to gas
    ISO 9809-1:2010 Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa
    SAE J 2719 : 2005(R2015) HYDROGEN FUEL QUALITY FOR FUEL CELL VEHICLES
    ISO/TS 3691-7:2011 Industrial trucks — Safety requirements and verification — Part 7: Regional requirements for countries within the European Community
    IEC 61204-7:2016 EXV LOW-VOLTAGE SWITCH MODE POWER SUPPLIES - PART 7: SAFETY REQUIREMENTS
    IEC 60730-2-17:1997+AMD1:2000+AMD2:2007 CSV Automatic electrical controls for household and similar use - Part 2-17: Particular requirements for electrically operated gas valves, including mechanical requirements
    IEC 60695-11-5 : 2.0 FIRE HAZARD TESTING - PART 11-5: TEST FLAMES - NEEDLE-FLAME TEST METHOD - APPARATUS, CONFIRMATORY TEST ARRANGEMENT AND GUIDANCE
    EN ISO 3691-1:2015/AC:2016 INDUSTRIAL TRUCKS - SAFETY REQUIREMENTS AND VERIFICATION - PART 1: SELF-PROPELLED INDUSTRIAL TRUCKS, OTHER THAN DRIVERLESS TRUCKS, VARIABLE-REACH TRUCKS AND BURDEN-CARRIER TRUCKS (ISO 3691-1:2011, INCLUDING COR 1:2013)
    IEC 60695-11-5:2016 Fire hazard testing - Part 11-5: Test flames - Needle-flame test method - Apparatus, confirmatory test arrangement and guidance
    EN 60335-2-41:2003/A2:2010 HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES - SAFETY - PART 2-41: PARTICULAR REQUIREMENTS FOR PUMPS
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
    ANSI Z21.24 : 2015 CONNECTORS FOR GAS APPLIANCES
    IEC 60664-1:2007 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests
    IEC 60584-1:2013 Thermocouples - Part 1: EMF specifications and tolerances
    ISO 16000-6:2011 Indoor air Part 6: Determination of volatile organic compounds in indoor and test chamber air by active sampling on Tenax TA sorbent, thermal desorption and gas chromatography using MS or MS-FID
    IEC 60227-5:2011 Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V - Part 5: Flexible cables (cords)
    EN ISO 2440:1999/A2:2014 FLEXIBLE AND RIGID CELLULAR POLYMERIC MATERIALS - ACCELERATED AGEING TESTS (ISO 2440:1997/AMD 2:2014)
    EN 60730-1:2016 Automatic electrical controls - Part 1: General requirements
    EN 60204-1 : 2006 COR 2010 SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS
    NFPA 497 : 2017 CLASSIFICATION OF FLAMMABLE LIQUIDS, GASES, OR VAPORS AND OF HAZARDOUS (CLASSIFIED) LOCATIONS FOR ELECTRICAL INSTALLATIONS IN CHEMICAL PROCESS AREAS
    IEC 60335-2-41:2012 Household and similar electrical appliances - Safety - Part 2-41: Particular requirements for pumps
    IEC 60730-1:2013+AMD1:2015 CSV Automatic electrical controls - Part 1: General requirements
    EN 62133:2013 Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety requirements for portable sealed secondary cells, and for batteries made from them, for use in portable applications
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