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EN 60352-2:2006/A1:2013

Current

Current

The latest, up-to-date edition.

SOLDERLESS CONNECTIONS - PART 2: CRIMPED CONNECTIONS - GENERAL REQUIREMENTS, TEST METHODS AND PRACTICAL GUIDANCE

Published date

06-09-2013

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FOREWORD
INTRODUCTION
1 Scope and object
2 Normative references
3 Terms and definitions
4 Requirements
5 Tests
6 General information on crimp connections
7 Tool information
8 Crimp barrel information
9 Wire information
10 Connection information
11 Crimping process
12 Correct crimped connections (additional information)
13 Faults with crimped contacts having open barrels
14 General information about crimp type contacts as part
   of a multipole connector
15 Final remarks
Annex ZA (normative) - Normative references to international
         Publications with their corresponding European
         publications

Describes the suitability of solderless crimped connections under specified mechanical, electrical and atmospheric conditions and to provide a means of comparing test results when the tools used to make the connections are of different designs or manufacture.

Committee
SR 48B
DevelopmentNote
Supersedes HD 476.2. (10/2005) Supersedes UNE EN 60352-2. (03/2009)
DocumentType
Test Method
PublisherName
European Committee for Standards - Electrical
Status
Current
Supersedes

09/30208429 DC : 0 BS EN 50467 - RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
BS EN 60255-27:2014 Measuring relays and protection equipment Product safety requirements
UNE-EN 50467:2012 Railway applications - Rolling stock - Electrical connectors, requirements and test methods
CEI EN 50155 : 2008 RAILWAY APPLICATIONS - ELECTRONIC EQUIPMENT USED ON ROLLING STOCK
I.S. EN 50467:2011 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
BS EN 50548 : 2011 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
I.S. EN 50548:2011 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
BS EN 50155:2017 Railway applications. Rolling stock. Electronic equipment
16/30282633 DC : 0 BS EN 50155 - RAILWAY APPLICATIONS - ELECTRONIC EQUIPMENT USED ON ROLLING STOCK
EN 50178:1997 Electronic equipment for use in power installations
EN 175301-801:2006 Detail Specification: High density rectangular connectors, round removable crimp contacts
EN 61076-4-108:2002 Connectors for electronic equipment - Part 4-108: Printed board connectors with assessed quality - Detail specification for cable-to-board connectors, with a modular pitch of 25 mm and integrated shielding function, applicable for transverse packing density of 15 mm, having a basic grid of 2,5 mm in accordance with IEC 60917-1
EN 60255-27:2014 Measuring relays and protection equipment - Part 27: Product safety requirements
EN 61076-2-106:2011 Connectors for electronic equipment - Product requirements - Part 2-106: Circular connectors - Detail specification for connectors M 16 x 0,75 with screw-locking and degree of protection IP40 or IP65/67
EN 61076-4-110:2002 Connectors for electronic equipment - Part 4-110: Printed board connectors with assessed quality - Detail specification for latched cable connector system having a basic grid of 2,0 mm including full shielding and latching function
I.S. EN 61076-2-106:2011 CONNECTORS FOR ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 2-106: CIRCULAR CONNECTORS - DETAIL SPECIFICATION FOR CONNECTORS M 16 X 0,75 WITH SCREW-LOCKING AND DEGREE OF PROTECTION IP40 OR IP65/67
BS EN 61076-2-106:2011 Connectors for electronic equipment. Product requirements Circular connectors. Detail specification for connectors M 16 x 0,75 with screw-locking and degree of protection IP40 or IP65/67
I.S. EN 61076-4:1998 CONNECTORS WITH ASSESSED QUALITY, FOR USE IN D.C., LOW FREQUENCY ANALOGUE AND IN DIGITAL HIGH-SPEED DATA APPLICATIONS - PART 4: SECTIONAL SPECIFICATION - PRINTED BOARD CONNECTORS
I.S. EN 62790:2015 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES - SAFETY REQUIREMENTS AND TESTS
CEI EN 61076-4-110 : 2003 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 4-110: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY - DETAIL SPECIFICATION FOR LATCHED CABLE CONNECTOR SYSTEM HAVING A BASIC GRID OF 2,0 MM INCLUDING FULL SHIELDING AND LATCHING FUNCTION
16/30342256 DC : 0 BS EN 50107-3 - PRODUCT STANDARD COVERING LUMINOUS SIGNS WITH DISCHARGE LAMPS AND/OR LED (LIGHT EMITTING DIODES) AND/OR EL (ELECTROLUMINESCENT) LIGHTSOURCES WITH A NOMINAL VOLTAGE NOT EXCEEDING 1000 V, WITH THE EXCLUSION OF GENERAL LIGHTING, TRAFFIC- OR EMERGENCY RELATED PURPOSE
BS EN 61076-4-110:2002 Connectors with assessed quality, for use in d.c., low-frequency analogue and in digital high speed data applications. Printed board connectors Detail specification for latched cable connector system having a basic grid of 2,0 mm including full shielding and latching function
CEI EN 50467 : 2013 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
CEI EN 61076-2-106 : 2012 CONNECTORS FOR ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 2-106: CIRCULAR CONNECTORS - DETAIL SPECIFICATION FOR CONNECTORS M 16 X 0,75 WITH SCREW-LOCKING AND DEGREE OF PROTECTION IP40 OR IP65/67
PREN 50467 : DRAFT 2009 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
BS EN 61210:2010 Connecting devices. Flat quick-connect terminations for electrical copper conductors. Safety requirements
BS EN 50178:1998 Electronic equipment for use in power installations
I.S. EN 60255-27:2014 MEASURING RELAYS AND PROTECTION EQUIPMENT - PART 27: PRODUCT SAFETY REQUIREMENTS
CEI EN 50173-1 : 2011 INFORMATION TECHNOLOGY - GENERIC CABLING SYSTEMS - PART 1: GENERAL REQUIREMENTS
I.S. EN 50521:2008 CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
I.S. EN 62852:2015 CONNECTORS FOR DC-APPLICATION IN PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
CEI EN 50343 : 2015 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
I.S. EN 50155:2017-11 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRONIC EQUIPMENT
EN 60603-7:2009/A1:2011 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 7: DETAIL SPECIFICATION FOR 8-WAY, UNSHIELDED, FREE AND FIXED CONNECTORS (IEC 60603-7:2008/A1:2011)
I.S. EN 50173-1:2011 INFORMATION TECHNOLOGY - GENERIC CABLING SYSTEMS - PART 1: GENERAL REQUIREMENTS
BS EN 62790:2015 Junction boxes for photovoltaic modules. Safety requirements and tests
09/30214460 DC : 0 BS EN 50548 - JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
CEI EN 61076-4 : 1997 CONNECTORS WITH ASSESSED QUALITY, FOR USE IN D.C., LOW FREQUENCY ANALOGUE AND IN DIGITAL HIGH-SPEED DATA APPLICATIONS - PART 4: SECTIONAL SPECIFICATION PRINTED BOARD CONNECTORS
CEI EN 61076-4-108 : 2003 CONNECTORS FOR ELECTRONIC EQUIPMENT PART 4-108: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY DETAIL SPECIFICATION FOR CABLE-TO-BOARD CONNECTORS, WITH A MODULAR PITCH OF 25 MM AND INTEGRATED SHIELDING FUNCTION, APPLICABLE FOR TRANSVERSE PACKING DENSITY OF 15 MM, HAVING A BASIC GRID OF 2,5 MM IN ACCORDANCE WITH IEC 60917-1
DD CLC/TS 50467:2008 Railway applications. Rolling stock. Electrical connectors, requirements and test methods
BS EN 175301-801:2006 Detail specification. High density rectangular connectors, round removable crimp contacts
BS EN 50343 : 2014 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
BS EN 61243-5:2001 Live working. Voltage detectors Voltage detecting systems (VDS)
EN IEC 61076-2-111:2018 Connectors for electrical and electronic equipment - Product requirements - Part 2-111: Circular connectors - Detail specification for power connectors with M12 screw-locking
BS EN 50173-1:2011 Information technology. Generic cabling systems General requirements
I.S. EN 61984:2009 CONNECTORS - SAFETY REQUIREMENTS AND TESTS
I.S. EN 175301-801:2006 DETAIL SPECIFICATION: HIGH DENSITY RECTANGULAR CONNECTORS, ROUND REMOVABLE CRIMP CONTACTS
UNE-EN 62790:2015 Junction boxes for photovoltaic modules - Safety requirements and tests
EN 50173-1:2011 Information technology - Generic cabling systems - Part 1: General requirements
I.S. EN 60947-7-4:2013 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 7-4: ANCILLARY EQUIPMENT - PCB TERMINAL BLOCKS FOR COPPER CONDUCTORS (IEC 60947-7-4:2013 (EQV))
PREN 50107-3 : DRAFT 2016 PRODUCT STANDARD COVERING LUMINOUS SIGNS WITH DISCHARGE LAMPS AND/OR LED (LIGHT EMITTING DIODES) AND/OR EL (ELECTROLUMINESCENT) LIGHTSOURCES WITH A NOMINAL VOLTAGE NOT EXCEEDING 1000 V, WITH THE EXCLUSION OF GENERAL LIGHTING, TRAFFIC- OR EMERGENCY RELATED PURPOSE
I.S. EN 61076-3-104:2017 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 3-104: DETAIL SPECIFICATION FOR 8-WAY, SHIELDED FREE AND FIXED CONNECTORS FOR DATA TRANSMISSIONS WITH FREQUENCIES UP TO 2000 MHZ
S.R. CLC/TS 50467:2008 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
UNE-EN 50521:2010 Connectors for photovoltaic systems - Safety requirements and tests
EN 62790:2015 Junction boxes for photovoltaic modules - Safety requirements and tests
EN 50155:2017 Railway applications - Rolling stock - Electronic equipment
EN 61076-4:1996 Connectors with assessed quality, for use in d.c., low frequency analogue and in digital high-speed data applications - Part 4: Sectional specification - Printed board connectors
CEI EN 60947-7-4 : 2014 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 7-4: ANCILLARY EQUIPMENT - PCB TERMINAL BLOCKS FOR COPPER CONDUCTORS
12/30235292 DC : 0 BS EN 50343 - RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
UNE-EN 60947-7-4:2014 Low-voltage switchgear and controlgear - Part 7-4: Ancillary equipment - PCB terminal blocks for copper conductors
EN IEC 61076-3-119:2018 Connectors for electrical and electronic equipment - Product requirements - Part 3-119: Rectangular connectors - Detail specification for shielded and unshielded, free and fixed 10-way connectors with push-pull coupling for industrial environments for data transmission with frequencies up to 100 MHz
BS EN 60512-16-7:2008 Connectors for electronic equipment. Tests and measurements Mechanical tests on contacts and terminations. Test 16g. Measurement of contact deformation after crimping
BS EN 61076-4-108:2002 Connectors for electronic equipment. Printed board connectors with assessed quality Detail specification for cable-to-board connectors, with a modular pitch of 25 mm and integrated shielding function, applicable for transverse packing density of 15 mm, having a basic grid of 2,5 mm in accordance with IEC 60917-1
I.S. EN 60603-7:2009 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 7: DETAIL SPECIFICATION FOR 8-WAY, UNSHIELDED, FREE AND FIXED CONNECTORS (IEC 60603-7:2008)
I.S. EN 61076-4-110:2002 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 4-110: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY - DETAIL SPECIFICATION FOR LATCHED CABLE CONNECTOR SYSTEM HAVING A BASIC GRID OF 2,0 MM INCLUDING FULL SHIELDING AND LATCHING FUNCTION
CEI EN 60255-27 : 2014 MEASURING RELAYS AND PROTECTION EQUIPMENT - PART 27: PRODUCT SAFETY REQUIREMENTS
BS EN 60947-7-4:2013 Low-voltage switchgear and controlgear Ancillary equipment. PCB terminal blocks for copper conductors
I.S. EN 50343:2014 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
95/214868 DC : 0 PREN 50178 - ELECTRONIC EQUIPMENT FOR USE IN POWER INSTALLATIONS
BS EN 61984:2009 Connectors. Safety requirements and tests
EN 62852:2015 Connectors for DC-application in photovoltaic systems - Safety requirements and tests
BS EN 50521 : 2009 CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
08/30179116 DC : DRAFT MAR 2008 BS EN 50521 - CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
CLC/TS 50467 : 2008 COR 2008 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
BS EN 61076-4-107:2001 Connectors for electronic equipment Printed board connectors with assessed quality. Detail specification for shielded two-part connectors having a basic grid of 2,0 mm, fixed part with solder and press-in terminations for printed boards, free part with non-accessible insulation displacement and crimp terminations
BS EN 50467:2011 Railway applications. Rolling stock. Electrical connectors, requirements and test methods
BS EN 60603-7 : 2009 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 7: DETAIL SPECIFICATION FOR 8-WAY, UNSHIELDED, FREE AND FIXED CONNECTORS
09/30210077 DC : 0 BS EN 50173-1/PRAB - INFORMATION TECHNOLOGY - GENERIC CABLING SYSTEM - PART 1: GENERAL REQUIREMENTS
BS EN 61076-3-104:2017 Connectors for electrical and electronic equipment. Product requirements Detail specification for 8-way, shielded free and fixed connectors for data transmissions with frequencies up to 2 000 MHz
I.S. EN 61210:2010 CONNECTING DEVICES - FLAT QUICK-CONNECT TERMINATIONS FOR ELECTRICAL COPPER CONDUCTORS - SAFETY REQUIREMENTS
UNE-EN 61210:2011 Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
CEI EN 175301-801 : 2007 DETAIL SPECIFICATION: HIGH DENSITY RECTANGULAR CONNECTORS, ROUND REMOVABLE CRIMP CONTACTS
I.S. EN IEC 61076-3-119:2018 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 3-119: RECTANGULAR CONNECTORS - DETAIL SPECIFICATION FOR SHIELDED AND UNSHIELDED, FREE AND FIXED 10-WAY CONNECTORS WITH PUSH-PULL COUPLING FOR INDUSTRIAL ENVIRONMENTS FOR DATA TRANSMISSION WITH FREQUENCIES UP TO 100 MHZ
UNE-EN 50548:2012 Junction boxes for photovoltaic modules
I.S. EN IEC 61076-2-111:2018 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 2-111: CIRCULAR CONNECTORS - DETAIL SPECIFICATION FOR POWER CONNECTORS WITH M12 SCREW-LOCKING
NF EN 50548 : 2011 AMD 2 2014 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
PREN 50548 : DRAFT 2009 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
UNE-EN 62852:2015 Connectors for DC-application in photovoltaic systems - Safety requirements and tests
I.S. EN 61076-4-108:2002 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 4-108: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY - DETAIL SPECIFICATION FOR CABLE-TO-BOARD CONNECTORS, WITH A MODULAR PITCH OF 25 MM AND INTEGRATED SHIELDING FUNCTION, APPLICABLE FOR TRANSVERSE PACKING DENSITY OF 15 MM, HAVING A BASIC GRID OF 2,5 MM IN ACCORDANCE WITH IEC 60917-1
EN 61076-3-104:2017 Connectors for electrical and electronic equipment - Product requirements - Part 3-104: Detail specification for 8-way, shielded free and fixed connectors for data transmissions with frequencies up to 2 000 MHz
EN 50548 : 2011 AMD 2 2014 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
EN 50521:2008/A1:2012 CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
EN 61984:2009 Connectors - Safety requirements and tests
EN 61076-4-107:2001 Connectors for electronic equipment - Part 4-107: Printed board connectors with assessed quality - Detail specification for shielded two-part connectors having a basic grid of 2,0 mm, fixed part with solder and press-in terminations for printed boards, free part with non-accessible insulation displacement and crimp terminations
EN 60512-16-7 : 2008 CONNECTORS FOR ELECTRONIC EQUIPMENT - TESTS AND MEASUREMENTS - PART 16-7: MECHANICAL TESTS ON CONTACTS AND TERMINATIONS - TEST 16G: MEASUREMENT OF CONTACT DEFORMATION AFTER CRIMPING
EN 61210:2010 Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
EN 50467:2011 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
EN 50343 : 2014 AMD 1 2017 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
EN 60947-7-4 : 2013 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 7-4: ANCILLARY EQUIPMENT - PCB TERMINAL BLOCKS FOR COPPER CONDUCTORS (IEC 60947-7-4:2013)

IEC 60068-1:2013 Environmental testing - Part 1: General and guidance
EN 60512-1-100:2012 Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications
EN 60068-1:2014 Environmental testing - Part 1: General and guidance
ISO 6892:1998 Metallic materials Tensile testing at ambient temperature
IEC 60512-1-100:2012 Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications
IEC 60670:1989+AMD1:1994 CSV General requirements for enclosures for accessories for household and similar fixed electrical installations
IEC 60050-581:2008 International Electrotechnical Vocabulary (IEV) - Part 581: Electromechanical components for electronic equipment
IEC 60189-3:2007 Low-frequency cables and wires with PVC insulation and PVC sheath - Part 3: Equipment wires with solid or stranded conductor wires, PVC insulated, in singles, pairs and triples

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