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  • EN 60352-2:2006/A1:2013

    Current The latest, up-to-date edition.

    SOLDERLESS CONNECTIONS - PART 2: CRIMPED CONNECTIONS - GENERAL REQUIREMENTS, TEST METHODS AND PRACTICAL GUIDANCE

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    Published date:  06-09-2013

    Publisher:  European Committee for Standards - Electrical

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    Table of Contents - (Show below) - (Hide below)

    FOREWORD
    INTRODUCTION
    1 Scope and object
    2 Normative references
    3 Terms and definitions
    4 Requirements
    5 Tests
    6 General information on crimp connections
    7 Tool information
    8 Crimp barrel information
    9 Wire information
    10 Connection information
    11 Crimping process
    12 Correct crimped connections (additional information)
    13 Faults with crimped contacts having open barrels
    14 General information about crimp type contacts as part
       of a multipole connector
    15 Final remarks
    Annex ZA (normative) - Normative references to international
             Publications with their corresponding European
             publications

    Abstract - (Show below) - (Hide below)

    Describes the suitability of solderless crimped connections under specified mechanical, electrical and atmospheric conditions and to provide a means of comparing test results when the tools used to make the connections are of different designs or manufacture.

    General Product Information - (Show below) - (Hide below)

    Committee SR 48B
    Development Note Supersedes HD 476.2. (10/2005) Supersedes UNE EN 60352-2. (03/2009)
    Document Type Test Method
    Publisher European Committee for Standards - Electrical
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    09/30208429 DC : 0 BS EN 50467 - RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    BS EN 60255-27:2014 Measuring relays and protection equipment Product safety requirements
    UNE-EN 50467:2012 Railway applications - Rolling stock - Electrical connectors, requirements and test methods
    CEI EN 50155 : 2008 RAILWAY APPLICATIONS - ELECTRONIC EQUIPMENT USED ON ROLLING STOCK
    I.S. EN 50467:2011 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    BS EN 50548 : 2011 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
    I.S. EN 50548:2011 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
    BS EN 50155:2017 Railway applications. Rolling stock. Electronic equipment
    16/30282633 DC : 0 BS EN 50155 - RAILWAY APPLICATIONS - ELECTRONIC EQUIPMENT USED ON ROLLING STOCK
    EN 50178:1997 Electronic equipment for use in power installations
    EN 175301-801:2006 Detail Specification: High density rectangular connectors, round removable crimp contacts
    EN 61076-4-108:2002 Connectors for electronic equipment - Part 4-108: Printed board connectors with assessed quality - Detail specification for cable-to-board connectors, with a modular pitch of 25 mm and integrated shielding function, applicable for transverse packing density of 15 mm, having a basic grid of 2,5 mm in accordance with IEC 60917-1
    EN 60255-27:2014 Measuring relays and protection equipment - Part 27: Product safety requirements
    EN 61076-2-106:2011 Connectors for electronic equipment - Product requirements - Part 2-106: Circular connectors - Detail specification for connectors M 16 x 0,75 with screw-locking and degree of protection IP40 or IP65/67
    EN 61076-4-110:2002 Connectors for electronic equipment - Part 4-110: Printed board connectors with assessed quality - Detail specification for latched cable connector system having a basic grid of 2,0 mm including full shielding and latching function
    I.S. EN 61076-2-106:2011 CONNECTORS FOR ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 2-106: CIRCULAR CONNECTORS - DETAIL SPECIFICATION FOR CONNECTORS M 16 X 0,75 WITH SCREW-LOCKING AND DEGREE OF PROTECTION IP40 OR IP65/67
    BS EN 61076-2-106:2011 Connectors for electronic equipment. Product requirements Circular connectors. Detail specification for connectors M 16 x 0,75 with screw-locking and degree of protection IP40 or IP65/67
    I.S. EN 61076-4:1998 CONNECTORS WITH ASSESSED QUALITY, FOR USE IN D.C., LOW FREQUENCY ANALOGUE AND IN DIGITAL HIGH-SPEED DATA APPLICATIONS - PART 4: SECTIONAL SPECIFICATION - PRINTED BOARD CONNECTORS
    I.S. EN 62790:2015 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES - SAFETY REQUIREMENTS AND TESTS
    CEI EN 61076-4-110 : 2003 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 4-110: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY - DETAIL SPECIFICATION FOR LATCHED CABLE CONNECTOR SYSTEM HAVING A BASIC GRID OF 2,0 MM INCLUDING FULL SHIELDING AND LATCHING FUNCTION
    16/30342256 DC : 0 BS EN 50107-3 - PRODUCT STANDARD COVERING LUMINOUS SIGNS WITH DISCHARGE LAMPS AND/OR LED (LIGHT EMITTING DIODES) AND/OR EL (ELECTROLUMINESCENT) LIGHTSOURCES WITH A NOMINAL VOLTAGE NOT EXCEEDING 1000 V, WITH THE EXCLUSION OF GENERAL LIGHTING, TRAFFIC- OR EMERGENCY RELATED PURPOSE
    BS EN 61076-4-110:2002 Connectors with assessed quality, for use in d.c., low-frequency analogue and in digital high speed data applications. Printed board connectors Detail specification for latched cable connector system having a basic grid of 2,0 mm including full shielding and latching function
    CEI EN 50467 : 2013 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    CEI EN 61076-2-106 : 2012 CONNECTORS FOR ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 2-106: CIRCULAR CONNECTORS - DETAIL SPECIFICATION FOR CONNECTORS M 16 X 0,75 WITH SCREW-LOCKING AND DEGREE OF PROTECTION IP40 OR IP65/67
    PREN 50467 : DRAFT 2009 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    BS EN 61210:2010 Connecting devices. Flat quick-connect terminations for electrical copper conductors. Safety requirements
    BS EN 50178:1998 Electronic equipment for use in power installations
    I.S. EN 60255-27:2014 MEASURING RELAYS AND PROTECTION EQUIPMENT - PART 27: PRODUCT SAFETY REQUIREMENTS
    CEI EN 50173-1 : 2011 INFORMATION TECHNOLOGY - GENERIC CABLING SYSTEMS - PART 1: GENERAL REQUIREMENTS
    I.S. EN 50521:2008 CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
    I.S. EN 62852:2015 CONNECTORS FOR DC-APPLICATION IN PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
    CEI EN 50343 : 2015 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
    I.S. EN 50155:2017-11 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRONIC EQUIPMENT
    EN 60603-7:2009/A1:2011 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 7: DETAIL SPECIFICATION FOR 8-WAY, UNSHIELDED, FREE AND FIXED CONNECTORS (IEC 60603-7:2008/A1:2011)
    I.S. EN 50173-1:2011 INFORMATION TECHNOLOGY - GENERIC CABLING SYSTEMS - PART 1: GENERAL REQUIREMENTS
    BS EN 62790:2015 Junction boxes for photovoltaic modules. Safety requirements and tests
    09/30214460 DC : 0 BS EN 50548 - JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
    CEI EN 61076-4 : 1997 CONNECTORS WITH ASSESSED QUALITY, FOR USE IN D.C., LOW FREQUENCY ANALOGUE AND IN DIGITAL HIGH-SPEED DATA APPLICATIONS - PART 4: SECTIONAL SPECIFICATION PRINTED BOARD CONNECTORS
    CEI EN 61076-4-108 : 2003 CONNECTORS FOR ELECTRONIC EQUIPMENT PART 4-108: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY DETAIL SPECIFICATION FOR CABLE-TO-BOARD CONNECTORS, WITH A MODULAR PITCH OF 25 MM AND INTEGRATED SHIELDING FUNCTION, APPLICABLE FOR TRANSVERSE PACKING DENSITY OF 15 MM, HAVING A BASIC GRID OF 2,5 MM IN ACCORDANCE WITH IEC 60917-1
    DD CLC/TS 50467:2008 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    BS EN 175301-801:2006 Detail specification. High density rectangular connectors, round removable crimp contacts
    BS EN 50343 : 2014 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
    BS EN 61243-5:2001 Live working. Voltage detectors Voltage detecting systems (VDS)
    EN IEC 61076-2-111:2018 Connectors for electrical and electronic equipment - Product requirements - Part 2-111: Circular connectors - Detail specification for power connectors with M12 screw-locking
    BS EN 50173-1:2011 Information technology. Generic cabling systems General requirements
    I.S. EN 61984:2009 CONNECTORS - SAFETY REQUIREMENTS AND TESTS
    I.S. EN 175301-801:2006 DETAIL SPECIFICATION: HIGH DENSITY RECTANGULAR CONNECTORS, ROUND REMOVABLE CRIMP CONTACTS
    UNE-EN 62790:2015 Junction boxes for photovoltaic modules - Safety requirements and tests
    EN 50173-1:2011 Information technology - Generic cabling systems - Part 1: General requirements
    I.S. EN 60947-7-4:2013 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 7-4: ANCILLARY EQUIPMENT - PCB TERMINAL BLOCKS FOR COPPER CONDUCTORS (IEC 60947-7-4:2013 (EQV))
    PREN 50107-3 : DRAFT 2016 PRODUCT STANDARD COVERING LUMINOUS SIGNS WITH DISCHARGE LAMPS AND/OR LED (LIGHT EMITTING DIODES) AND/OR EL (ELECTROLUMINESCENT) LIGHTSOURCES WITH A NOMINAL VOLTAGE NOT EXCEEDING 1000 V, WITH THE EXCLUSION OF GENERAL LIGHTING, TRAFFIC- OR EMERGENCY RELATED PURPOSE
    I.S. EN 61076-3-104:2017 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 3-104: DETAIL SPECIFICATION FOR 8-WAY, SHIELDED FREE AND FIXED CONNECTORS FOR DATA TRANSMISSIONS WITH FREQUENCIES UP TO 2000 MHZ
    S.R. CLC/TS 50467:2008 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    UNE-EN 50521:2010 Connectors for photovoltaic systems - Safety requirements and tests
    EN 62790:2015 Junction boxes for photovoltaic modules - Safety requirements and tests
    EN 50155:2017 Railway applications - Rolling stock - Electronic equipment
    EN 61076-4:1996 Connectors with assessed quality, for use in d.c., low frequency analogue and in digital high-speed data applications - Part 4: Sectional specification - Printed board connectors
    CEI EN 60947-7-4 : 2014 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 7-4: ANCILLARY EQUIPMENT - PCB TERMINAL BLOCKS FOR COPPER CONDUCTORS
    12/30235292 DC : 0 BS EN 50343 - RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
    UNE-EN 60947-7-4:2014 Low-voltage switchgear and controlgear - Part 7-4: Ancillary equipment - PCB terminal blocks for copper conductors
    EN IEC 61076-3-119:2018 Connectors for electrical and electronic equipment - Product requirements - Part 3-119: Rectangular connectors - Detail specification for shielded and unshielded, free and fixed 10-way connectors with push-pull coupling for industrial environments for data transmission with frequencies up to 100 MHz
    BS EN 60512-16-7 : 2008 CONNECTORS FOR ELECTRONIC EQUIPMENT - TESTS AND MEASUREMENTS - PART 16-7: MECHANICAL TESTS ON CONTACTS AND TERMINATIONS - TEST 16G: MEASUREMENT OF CONTACT DEFORMATION AFTER CRIMPING
    BS EN 61076-4-108:2002 Connectors for electronic equipment. Printed board connectors with assessed quality Detail specification for cable-to-board connectors, with a modular pitch of 25 mm and integrated shielding function, applicable for transverse packing density of 15 mm, having a basic grid of 2,5 mm in accordance with IEC 60917-1
    I.S. EN 60603-7:2009 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 7: DETAIL SPECIFICATION FOR 8-WAY, UNSHIELDED, FREE AND FIXED CONNECTORS (IEC 60603-7:2008)
    I.S. EN 61076-4-110:2002 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 4-110: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY - DETAIL SPECIFICATION FOR LATCHED CABLE CONNECTOR SYSTEM HAVING A BASIC GRID OF 2,0 MM INCLUDING FULL SHIELDING AND LATCHING FUNCTION
    CEI EN 60255-27 : 2014 MEASURING RELAYS AND PROTECTION EQUIPMENT - PART 27: PRODUCT SAFETY REQUIREMENTS
    BS EN 60947-7-4:2013 Low-voltage switchgear and controlgear Ancillary equipment. PCB terminal blocks for copper conductors
    I.S. EN 50343:2014 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
    95/214868 DC : 0 PREN 50178 - ELECTRONIC EQUIPMENT FOR USE IN POWER INSTALLATIONS
    BS EN 61984:2009 Connectors. Safety requirements and tests
    EN 62852:2015 Connectors for DC-application in photovoltaic systems - Safety requirements and tests
    BS EN 50521 : 2009 CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
    08/30179116 DC : DRAFT MAR 2008 BS EN 50521 - CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
    CLC/TS 50467 : 2008 COR 2008 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    BS EN 61076-4-107:2001 Connectors for electronic equipment Printed board connectors with assessed quality. Detail specification for shielded two-part connectors having a basic grid of 2,0 mm, fixed part with solder and press-in terminations for printed boards, free part with non-accessible insulation displacement and crimp terminations
    BS EN 50467:2011 Railway applications. Rolling stock. Electrical connectors, requirements and test methods
    BS EN 60603-7 : 2009 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 7: DETAIL SPECIFICATION FOR 8-WAY, UNSHIELDED, FREE AND FIXED CONNECTORS
    09/30210077 DC : 0 BS EN 50173-1/PRAB - INFORMATION TECHNOLOGY - GENERIC CABLING SYSTEM - PART 1: GENERAL REQUIREMENTS
    BS EN 61076-3-104:2017 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 3-104: DETAIL SPECIFICATION FOR 8-WAY, SHIELDED FREE AND FIXED CONNECTORS FOR DATA TRANSMISSIONS WITH FREQUENCIES UP TO 2000 MHZ (IEC 61076-3-104:2017)
    I.S. EN 61210:2010 CONNECTING DEVICES - FLAT QUICK-CONNECT TERMINATIONS FOR ELECTRICAL COPPER CONDUCTORS - SAFETY REQUIREMENTS
    UNE-EN 61210:2011 Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
    CEI EN 175301-801 : 2007 DETAIL SPECIFICATION: HIGH DENSITY RECTANGULAR CONNECTORS, ROUND REMOVABLE CRIMP CONTACTS
    I.S. EN IEC 61076-3-119:2018 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 3-119: RECTANGULAR CONNECTORS - DETAIL SPECIFICATION FOR SHIELDED AND UNSHIELDED, FREE AND FIXED 10-WAY CONNECTORS WITH PUSH-PULL COUPLING FOR INDUSTRIAL ENVIRONMENTS FOR DATA TRANSMISSION WITH FREQUENCIES UP TO 100 MHZ
    UNE-EN 50548:2012 Junction boxes for photovoltaic modules
    I.S. EN IEC 61076-2-111:2018 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT - PRODUCT REQUIREMENTS - PART 2-111: CIRCULAR CONNECTORS - DETAIL SPECIFICATION FOR POWER CONNECTORS WITH M12 SCREW-LOCKING
    NF EN 50548 : 2011 AMD 2 2014 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
    PREN 50548 : DRAFT 2009 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
    UNE-EN 62852:2015 Connectors for DC-application in photovoltaic systems - Safety requirements and tests
    I.S. EN 61076-4-108:2002 CONNECTORS FOR ELECTRONIC EQUIPMENT - PART 4-108: PRINTED BOARD CONNECTORS WITH ASSESSED QUALITY - DETAIL SPECIFICATION FOR CABLE-TO-BOARD CONNECTORS, WITH A MODULAR PITCH OF 25 MM AND INTEGRATED SHIELDING FUNCTION, APPLICABLE FOR TRANSVERSE PACKING DENSITY OF 15 MM, HAVING A BASIC GRID OF 2,5 MM IN ACCORDANCE WITH IEC 60917-1
    EN 61076-3-104:2017 Connectors for electrical and electronic equipment - Product requirements - Part 3-104: Detail specification for 8-way, shielded free and fixed connectors for data transmissions with frequencies up to 2 000 MHz
    EN 50548 : 2011 AMD 2 2014 JUNCTION BOXES FOR PHOTOVOLTAIC MODULES
    EN 50521:2008/A1:2012 CONNECTORS FOR PHOTOVOLTAIC SYSTEMS - SAFETY REQUIREMENTS AND TESTS
    EN 61984:2009 Connectors - Safety requirements and tests
    EN 61076-4-107:2001 Connectors for electronic equipment - Part 4-107: Printed board connectors with assessed quality - Detail specification for shielded two-part connectors having a basic grid of 2,0 mm, fixed part with solder and press-in terminations for printed boards, free part with non-accessible insulation displacement and crimp terminations
    EN 60512-16-7 : 2008 CONNECTORS FOR ELECTRONIC EQUIPMENT - TESTS AND MEASUREMENTS - PART 16-7: MECHANICAL TESTS ON CONTACTS AND TERMINATIONS - TEST 16G: MEASUREMENT OF CONTACT DEFORMATION AFTER CRIMPING
    EN 61210:2010 Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
    EN 50467 : 2011 RAILWAY APPLICATIONS - ROLLING STOCK - ELECTRICAL CONNECTORS, REQUIREMENTS AND TEST METHODS
    EN 50343 : 2014 AMD 1 2017 RAILWAY APPLICATIONS - ROLLING STOCK - RULES FOR INSTALLATION OF CABLING
    EN 60947-7-4 : 2013 LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR - PART 7-4: ANCILLARY EQUIPMENT - PCB TERMINAL BLOCKS FOR COPPER CONDUCTORS (IEC 60947-7-4:2013)

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    IEC 60512-1-100:2012 Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications
    IEC 60670:1989+AMD1:1994 CSV General requirements for enclosures for accessories for household and similar fixed electrical installations
    IEC 60050-581:2008 International Electrotechnical Vocabulary (IEV) - Part 581: Electromechanical components for electronic equipment
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