• I.S. EN 15594:2009

    Current The latest, up-to-date edition.

    RAILWAY APPLICATIONS - TRACK - RESTORATION OF RAILS BY ELECTRIC ARC WELDING

    Available format(s):  Hardcopy, PDF

    Language(s):  English

    Published date:  01-01-2009

    Publisher:  National Standards Authority of Ireland

    For Harmonized Standards, check the EU site to confirm that the Standard is cited in the Official Journal.
    Only cited Standards give presumption of conformance to New Approach Directives/Regulations.

    Dates of withdrawal of national standards are available from NSAI.

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    Table of Contents - (Show below) - (Hide below)

    Foreword
    Introduction
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Consumable and WPS approval tests for MMA
      electrodes and FCAW wires
      4.1 General
      4.2 Consumable and WPS approval model
      4.3 Information supplied by the manufacturer
           to the certifying body
      4.4 Batch testing by the manufacturer
      4.5 Test requirements of this standard under the
           supervision of certifying body
           4.5.1 List of tests
           4.5.2 Information to be confirmed by the
                 certifying body
           4.5.3 Statement on the general weldability
      4.6 Laboratory tests
           4.6.1 Purpose
           4.6.2 General requirements for laboratory
                 tests
           4.6.3 Description of the sample for laboratory
                 test
           4.6.4 Single bead on rail tests
           4.6.5 Single layer deposit on rail tests
           4.6.6 Multi-layer deposit on rail tests
           4.6.7 Welder's report from trials
           4.6.8 Preparation, examination and testing
                 of samples
           4.6.9 Acceptance criteria
      4.7 Track trial tests
           4.7.1 General
           4.7.2 Excavation detail for track
                 trials
           4.7.3 Track trial test categories
           4.7.4 Test methods
           4.7.5 Requirements for in-track test
                 samples
           4.7.6 Acceptance criteria for track trial
                 restoration
           4.7.7 Inspection frequency
      4.8 Evaluation, reporting and decision following
           track trials
           4.8.1 General
           4.8.2 List of general information
           4.8.3 Track trial tests inspection records
           4.8.4 Decision by approving RA on
                 consumable and WPS
      4.9 Validation of consumables
    5 Approval of contractors
      5.1 Quality management systems
      5.2 Inspection and testing
      5.3 Subcontracting
      5.4 Equipment
      5.5 Welding activities
      5.6 Storage and handling of welding consumables
      5.7 Care of the infrastructure
      5.8 Welding procedure specifications
      5.9 Pre-heating of rails
      5.10 Welders
      5.11 Welder records
      5.12 Supervision
      5.13 Traceability
      5.14 Audits
      5.15 Training
      5.16 Documentation
    6 Personnel and qualification requirements
      6.1 Training and qualification requirements
      6.2 Diploma in electric arc welding of rails
      6.3 Permit to restore rails by electric arc welding
    7 Repair applications
    Annex A (informative) - Track trials supplementary
            information
    Annex B (informative) - Welding Procedure Specification
            (WPS)
    Annex C (informative) - Diploma in electric arc restoration
            welding of rails
    Annex D (normative) - Permit to restore rail by electric
            arc welding
    Annex E (informative) - Track components
    Annex ZA (informative) - Relationship between this European
             Standard and the Essential Requirements of EU
             Directive 2008/57/EC
    Bibliography

    Abstract - (Show below) - (Hide below)

    Specifies the approval systems for consumables and procedures used in manual metal arc and flux cored metal deposit rail repair welding.

    General Product Information - (Show below) - (Hide below)

    Document Type Standard
    Publisher National Standards Authority of Ireland
    Status Current

    Standards Referencing This Book - (Show below) - (Hide below)

    ISO 6507-1:2005 Metallic materials Vickers hardness test Part 1: Test method
    EN ISO 3580:2017 Welding consumables - Covered electrodes for manual metal arc welding of creep-resisting steels - Classification (ISO 3580:2017)
    ISO 14341:2010 Welding consumables Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels Classification
    EN ISO 6506-1:2014 Metallic materials - Brinell hardness test - Part 1: Test method (ISO 6506-1:2014)
    ISO 6506-1:2014 Metallic materials Brinell hardness test Part 1: Test method
    EN ISO 15613:2004 Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 15613:2004)
    ISO 544:2011 Welding consumables Technical delivery conditions for filler materials and fluxes Type of product, dimensions, tolerances and markings
    EN ISO 4063:2010 Welding and allied processes - Nomenclature of processes and reference numbers (ISO 4063:2009, Corrected version 2010-03-01)
    ISO 3580:2017 Welding consumables — Covered electrodes for manual metal arc welding of creep-resisting steels — Classification
    ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding
    UIC 714 : 4ED 2009 CLASSIFICATION OF LINES FOR THE PURPOSE OF TRACK MAINTENANCE
    EN ISO 14341:2011 Welding consumables - Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels - Classification (ISO 14341:2010)
    EN ISO 15609-1:2004 Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO 15609-1:2004)
    EN 13674-2:2006+A1:2010 Railway applications - Track - Rail - Part 2: Switch and crossing rails used in conjunction with Vignole railway rails 46 kg/m and above
    EN 13674-1:2011+A1:2017 Railway applications - Track - Rail - Part 1: Vignole railway rails 46 kg/m and above
    ISO 15613:2004 Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test
    ISO 4063:2009 Welding and allied processes — Nomenclature of processes and reference numbers
    ISO 15607:2003 Specification and qualification of welding procedures for metallic materials General rules
    EN 571-1:1997 Non destructive testing - Penetrant testing - Part 1: General principles
    EN 1290:1998/A2:2003 NON-DESTRUCTIVE EXAMINATION OF WELDS - MAGNETIC PARTICLE EXAMINATION OF WELDS
    EN ISO 15607:2003 Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003)
    EN 287-1:2011 Qualification test of welders - Fusion welding - Part 1: Steels
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