• IEC 61512-1:1997

    Current The latest, up-to-date edition.

    Batch control - Part 1: Models and terminology

    Available format(s):  Hardcopy, PDF, PDF 3 Users, PDF 5 Users, PDF 9 Users

    Language(s):  English - French

    Published date:  26-08-1997

    Publisher:  International Electrotechnical Committee

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    Table of Contents - (Show below) - (Hide below)

    Introduction
    1 Scope
    2 Normative references
    3 Definitions
    4 Batch processes and equipment
         4.1 Processes, batches and batch processes
               4.1.1 Continuous processes
               4.1.2 Discrete parts manufacturing processes
               4.1.3 Batch processes
         4.2 Physical model
               4.2.1 Enterprise level
               4.2.2 Site level
               4.2.3 Area level
               4.2.4 Process cell level
               4.2.5 Unit level
               4.2.6 Equipment module level
               4.2.7 Control module level
         4.3 Process cell classification
               4.3.1 Classification by number of products
               4.3.2 Classification by physical structure
    5 Batch control concepts
         5.1 Structure for batch control
               5.1.1 Basic control
               5.1.2 Procedural control
               5.1.3 Co-ordination control
         5.2 Equipment entities
               5.2.1 Procedural control model/physical model/
                       process model relationship
               5.2.2 Equipment control in equipment entities
               5.2.3 Structuring of equipment entities
         5.3 Recipes
               5.3.1 Recipes types
               5.3.2 Recipe contents
               5.3.3 Control recipe procedure/equipment control
                       relationship
               5.3.4 Recipe transportability
         5.4 Production plans and schedules
         5.5 Production information
               5.5.1 Batch-specific information
               5.5.2 Common (non-batch specific) batch information
               5.5.3 Batch history
               5.5.4 Batch reports
         5.6 Allocation and arbitration
               5.6.1 Allocation
               5.6.2 Arbitration
         5.7 Modes and states
               5.7.1 Modes
               5.7.2 States
         5.8 Exception handling
    6 Batch control activities and functions
         6.1 Management activities
               6.1.1 Control activity model
               6.1.2 Information handling
               6.1.3 Process and control engineering
         6.2 Recipe management
               6.2.1 Manage general recipes
               6.2.2 Define general recipe procedural elements
               6.2.3 Manage site recipes
               6.2.4 Manage master recipes
               6.2.5 Define master recipe procedural elements
         6.3 Production planning and scheduling
         6.4 Production information management
               6.4.1 Receiving and storing batch history information
               6.4.2 Manipulating historical data
               6.4.3 Producing batch reports
         6.5 Process management
               6.5.1 Manage batches
               6.5.2 Manage process cell resources
               6.5.3 Collect batch and process cell information
         6.6 Unit supervision
               6.6.1 Acquire and execute procedural elements
               6.6.2 Manage unit resources
               6.6.3 Collect batch and unit information
         6.7 Process control
               6.7.1 Execute equipment phases
               6.7.2 Execute basic control
               6.7.3 Collect data
         6.8 Personnel and environmental protection
    Figure 1 Process model (entity-relationship diagram)
    Figure 2 Physical model
    Figure 3 Single-path structure
    Figure 4 Multiple-path structure
    Figure 5 Network structure
    Figure 6 Procedural control model
    Figure 7 Procedural control/equipment mapping to achieve
               process functionality
    Figure 8 Recipe types
    Figure 9 General recipe procedure
    Figure 10 Master recipe procedure
    Figure 11 Procedural element relationships in the site
               recipe and master recipe
    Figure 12 Control recipe procedure/equipment control
               separation
    Figure 13 Control recipe procedure example with unit
               procedures, operations and phases
    Figure 14 Control recipe procedure example with unit
               procedures and operations
    Figure 15 Control recipe procedure example with unit
               procedure
    Figure 16 Control recipe procedure example with only
               a procedure
    Figure 17 Control recipe procedure/equipment control
               collapsibility examples
    Figure 18 State transition diagram for example states
               for procedural elements
    Figure 19 Management activity mode
    Figure 20 Simultaneous definition/selection of procedural
               elements and equipment entities
    Figure 21 Recipe management
    Figure 22 Process management
    Figure 23 Unit supervision
    Figure 24 Process control
    Table 1 Possible implementations of example modes
    Table 2 State transition matrix for example states for
               procedural elements
    Annex A Model philosophy
    Annex B Bibliography
    Annex ZA Normative references to international publications
               with their corresponding European publications

    Abstract - (Show below) - (Hide below)

    Defines reference models for batch control as used in the process industries and terminology that helps explain the relationships between these models and terms. May not apply to all batch control applications.

    General Product Information - (Show below) - (Hide below)

    Development Note Also numbered as BS EN 61512-1. (09/2005) Stability Date: 2017. (09/2017)
    Document Type Standard
    Publisher International Electrotechnical Committee
    Status Current

    Standards Referenced By This Book - (Show below) - (Hide below)

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    I.S. EN 62264-1:2013 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY (IEC 62264-1:2013 (EQV))
    API 554-3 : 2008 : R2016 PROCESS CONTROL SYSTEMS - PROJECT EXECUTION AND PROCESS CONTROL SYSTEM OWNERSHIP
    CEI EN 62264-1 : 2014 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
    BS EN 62264-2:2013 Enterprise-control system integration Objects and attributes for enterprise-control system integration
    CAN/CSA-IEC 62443-2-1:17 Industrial communication networks — Network and system security — Part 2-1: Establishing an industrial automation and control system security program (Adopted IEC 62443-2-1:2010, first edition, 2010-11) | Réseaux industriels de communication — Sécurité dans les réseaux et les systèmes — Partie 2-1 : Établissement d’un programme de sécurité pour les systèmes d’automatisation et de commande industrielles (norme IEC 62443-2-1:2010 adoptée, première édition, 2010-11)
    11/30250681 DC : 0 BS EN 62264-2 - ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 2: OBJECT MODEL ATTRIBUTES
    CEI EN 61512-3 : 2010 BATCH CONTROL - PART 3: GENERAL AND SITE RECIPE MODELS AND REPRESENTATION
    CEI EN 61512-4 : 2012 BATCH CONTROL - PART 4: BATCH PRODUCTION RECORDS
    I.S. EN 62734:2015 INDUSTRIAL NETWORKS - WIRELESS COMMUNICATION NETWORK AND COMMUNICATION PROFILES - ISA 100.11A
    EN 62264-1:2013 Enterprise-control system integration - Part 1: Models and terminology
    EN 62734:2015 Industrial networks - Wireless communication network and communication profiles - ISA 100.11a
    EN 61512-4:2010 Batch control - Part 4: Batch production records
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    EN 62424:2016 Representation of process control engineering - Requests in P&I diagrams and data exchange between P&ID tools and PCE-CAE tools
    EN 61512-2:2002 Batch control - Part 2: Data structures and guidelines for languages
    EN 62714-2:2015 Engineering data exchange format for use in industrial automation systems engineering - Automation markup language - Part 2: Role class libraries
    API RP 554-3 : 2008 PROCESS CONTROL SYSTEMS - PROJECT EXECUTION AND PROCESS CONTROL SYSTEM OWNERSHIP
    08/30189407 DC : DRAFT SEP 2008 BS EN 61512-4 - BATCH CONTROL - PART 4: BATCH PRODUCTION RECORDS
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    02/207333 DC : DRAFT AUG 2002 IEC 62264-2 - ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 2: MODEL OBJECT ATTRIBUTES
    07/30166251 DC : 0 BS EN 61512-3 - BATCH CONTROL - PART 3: GENERAL AND SITE RECIPE MODELS AND REPRESENTATION
    06/30148814 DC : DRAFT APR 2006 ISO/IEC 62264-3 - ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 3: ACTIVITY MODELS OF MANUFACTURING OPERATIONS MANAGEMENT
    I.S. EN 61512-4:2010 BATCH CONTROL - PART 4: BATCH PRODUCTION RECORDS
    API 554-2 : 2008 PROCESS CONTROL SYSTEMS - PROCESS CONTROL SYSTEM DESIGN
    IEC 62443-2-1:2010 Industrial communication networks - Network and system security - Part 2-1: Establishing an industrial automation and control system security program
    I.S. EN 62264-2:2013 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 2: OBJECTS AND ATTRIBUTES FOR ENTERPRISE-CONTROL SYSTEM INTEGRATION (IEC 62264-2:2013 (EQV))
    BIS IS/IEC 62264-1 : 2003 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
    I.S. EN 62264-3:2017 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 3: ACTIVITY MODELS OF MANUFACTURING OPERATIONS MANAGEMENT
    ISO 20140-5:2017 Automation systems and integration Evaluating energy efficiency and other factors of manufacturing systems that influence the environment Part 5: Environmental performance evaluation data
    IEC TR 62837:2013 Energy efficiency through automation systems
    IEC PAS 63088:2017 Smart manufacturing - Reference architecture model industry 4.0 (RAMI4.0)
    VDI/VDE 3690 Blatt 1:2013-03 XML in automation - Classification of selected applications
    VDI/VDE 3697 Blatt 1:2017-06 (Draft) Recommendation for the technical implementation of data exchange between engineering systems for PCE and PCS - Data exchange between PCS objects in accordance with NE 150 using Automation ML
    15/30315270 DC : 0 BS EN 62264-3 ED 2.0 - ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 3: ACTIVITY MODELS OF MANUFACTURING OPERATIONS MANAGEMENT
    BS EN 61512-3:2008 Batch control General and site recipe models and representation
    BS EN 62714-2:2015 IEC 62714-2 Ed1.0 ED 1.0 Engineering data exchange format for use in industrial automation systems engineering (AutomationML) - Part 2: Role Libraries
    DD IEC/PAS 61512-3:2004 Batch control General and site recipe models and representation
    IEC PAS 61804-1:2002 Function blocks (FB)for process control - Part 1: Overview of system aspects
    ISA 95.00.01 : 2000 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
    BS IEC 62443-2-1 : 2010 INDUSTRIAL COMMUNICATION NETWORKS - NETWORK AND SYSTEM SECURITY - PART 2-1: ESTABLISHING AN INDUSTRIAL AUTOMATION AND CONTROL SYSTEM SECURITY PROGRAM
    BS ISO 20140-5:2017 Automation systems and integration. Evaluating energy efficiency and other factors of manufacturing systems that influence the environment Environmental performance evaluation data
    BS EN 62264-1:2013 Enterprise-control system integration Models and terminology
    14/30296124 DC : 0 BS EN 62264-4 - ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 4: OBJECTS AND ATTRIBUTES FOR MANUFACTURING OPERATIONS MANAGEMENT INTEGRATION
    BS EN 62734:2015 Industrial networks. Wireless communication network and communication profiles. ISA 100.11a
    CEI EN 62264-2 : 2014 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 2: OBJECTS AND ATTRIBUTES FOR ENTERPRISE-CONTROL SYSTEM INTEGRATION
    I.S. EN 61512-2:2002 BATCH CONTROL - PART 2: DATA STRUCTURES AND GUIDELINES FOR LANGUAGES
    IEC TS 61804-1:2003 Function blocks (FB) for process control - Part 1: Overview of system aspects
    IEC 62264-3:2016 Enterprise-control system integration - Part 3: Activity models of manufacturing operations management
    IEC PAS 61512-3:2004 Batch control - Part 3: General and site recipe models and representation
    IEC 62424:2016 Representation of process control engineering - Requests in P&I diagrams and data exchange between P&ID tools and PCE-CAE tools
    IEC 62734:2014 Industrial networks - Wireless communication network and communication profiles - ISA 100.11a
    DIN EN 62264-4:2016-10 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 4: OBJECT MODEL ATTRIBUTES FOR MANUFACTURING OPERATIONS MANAGEMENT INTEGRATION (IEC 62264-4:2015)
    I.S. EN 62264-4:2016 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 4: OBJECT MODEL ATTRIBUTES FOR MANUFACTURING OPERATIONS MANAGEMENT INTEGRATION
    I.S. EN 62424:2016 REPRESENTATION OF PROCESS CONTROL ENGINEERING - REQUESTS IN P&I DIAGRAMS AND DATA EXCHANGE BETWEEN P&ID TOOLS AND PCE-CAE TOOLS
    DD IEC/TS 61804-1:2003 Function blocks (FB) for process control Overview of system aspects
    ISA 95.00.03 : 2005 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 3: ACTIVITY MODELS OF MANUFACTURING OPERATIONS MANAGEMENT
    01/202301 DC : DRAFT APRIL 2001 IEC 62264-1 - ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
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    PD IEC/PAS 63088:2017 Smart manufacturing. Reference architecture model industry 4.0 (RAMI4.0)
    BS IEC 62264-1 : 2003 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
    I.S. EN 62714-2:2015 ENGINEERING DATA EXCHANGE FORMAT FOR USE IN INDUSTRIAL AUTOMATION SYSTEMS ENGINEERING - AUTOMATION MARKUP LANGUAGE - PART 2: ROLE CLASS LIBRARIES
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    API 554-2 : 2008 : R2016 PROCESS CONTROL SYSTEMS - PROCESS CONTROL SYSTEM DESIGN
    CAN/CSA-IEC/TS 62443-1-1:17 Industrial communication networks — Network and system security — Part 1-1: Terminology, concepts and models (Adopted IEC technical specification 62443-1-1:2009, first edition, 2009-07)
    IEC TS 62443-1-1:2009 Industrial communication networks - Network and system security - Part 1-1: Terminology, concepts and models
    IEC 62264-1:2013 Enterprise-control system integration - Part 1: Models and terminology
    IEC 62714-2:2015 Engineering data exchange format for use in industrial automation systems engineering - Automation markup language - Part 2: Role class libraries
    IEC 61512-3:2008 Batch control - Part 3: General and site recipe models and representation
    IEC 62264-4:2015 Enterprise-control system integration - Part 4: Objects models attributes for manufacturing operations management integration
    IEC 61512-4:2009 Batch control - Part 4: Batch production records
    IEC 62264-2:2013 Enterprise-control system integration - Part 2: Object and attributes for enterprise-control system integration
    EN 62264-4:2016 Enterprise-control system integration - Part 4: Object model attributes for manufacturing operations management integration
    BS EN 61512-4:2010 Batch control Batch production records
    ISA 88.00.02 : 2001 BATCH CONTROL - PART 2: DATA STRUCTURES AND GUIDELINES FOR LANGUAGES
    DIN SPEC 91345:2016-04 REFERENCE ARCHITECTURE MODEL INDUSTRIE 4.0 (RAMI4.0)
    BS EN 61512-2:2002 Batch control Data structures and guidelines for languages
    I.S. EN 61512-3:2008 BATCH CONTROL - PART 3: GENERAL AND SITE RECIPE MODELS AND REPRESENTATION
    PD IEC/TR 62837:2013 Energy efficiency through automation systems
    API 554-1 : 2008(R2016) PROCESS CONTROL SYSTEMS - PART 1: PROCESS CONTROL SYSTEMS FUNCTIONS AND FUNCTIONAL SPECIFICATION DEVELOPMENT
    BS EN 62264-4:2016 Enterprise-control system integration Object model attributes for manufacturing operations management integration
    06/30149778 DC : DRAFT MAY 2006 IEC 62264-3 - ENTERPRISE CONTROL SYSTEM INTEGRATION - PART 3: ACTIVITY MODELS OF MANUFACTURING OPERATIONS MANAGEMENT
    IEC 61512-2:2001 Batch control - Part 2: Data structures and guidelines for languages
    NF EN 61512-3 : 2008 BATCH CONTROL - PART 3: GENERAL AND SITE RECIPE MODELS AND REPRESENTATION
    NF EN 61512-4 : 2011 BATCH CONTROL - PART 4: BATCH PRODUCTION RECORDS
    EN 62264-3:2017 Enterprise-control system integration - Part 3: Activity models of manufacturing operations management
    EN 61512-3:2008 Batch control - Part 3: General and site recipe models and representation

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