• API 554-2 : 2008

    Superseded A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

    PROCESS CONTROL SYSTEMS - PROCESS CONTROL SYSTEM DESIGN

    Available format(s):  Hardcopy, PDF

    Superseded date:  20-02-2021

    Language(s):  English, Russian

    Published date:  01-01-2016

    Publisher:  American Petroleum Institute

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    Table of Contents - (Show below) - (Hide below)

    1 Scope
       1.1 Document Organization
       1.2 Part 2 - Introduction
    2 Referenced Publications
    3 Definitions
    4 Control System Topology
       4.1 Physical Location of Control Equipment and Sub-systems
       4.2 System Availability
       4.3 System Maintainability
       4.4 Control System Performance Requirements
       4.5 Lifecycle Costs
       4.6 Security of Control System
    5 Process Control System Types
       5.1 Distributed Control Systems
       5.2 Programmable Logic Controllers
       5.3 Single Loop Controllers
       5.4 Hybrid Process Control Systems
       5.5 Transitional System Designs
       5.6 Safety Systems
    6 Process Control System Hardware Design Considerations
       6.1 General Considerations
       6.2 Overall System Design
       6.3 Controllers
       6.4 Operator Interface
       6.5 Engineering Workstation
       6.6 I/O Modules
       6.7 Serial Digital Communications
       6.8 Field Networks
       6.9 Complex Instrumentation
       6.10 Subsystem Interfaces
       6.11 Redundancy
       6.12 System Capacity/Future Expandability
       6.13 System Performance
       6.14 Diagnostics
       6.15 Maintainability
    7 Process Control System Software Design Considerations
       7.1 Operating System Considerations
       7.2 System Programming
       7.3 Configuration and Programming Devices
       7.4 Configuration/Programming Considerations
       7.5 Software Security
       7.6 Reports and Logs
       7.7 Batch/sequence Control
       7.8 Communications
       7.9 Documentation
    8 Alarm Functions
       8.1 Alarm Types
       8.2 User Defined Functions
       8.3 Diagnostics
       8.4 Alarm Sequences
       8.5 Alarm Display Functions
       8.6 Dedicated Alarm Systems
       8.7 Alarm Record Functions
       8.8 Alarm Management Functions
       8.9 Documentation
    9 Interlocks
       9.1 Types of Interlocks
       9.2 Sensor Considerations
       9.3 Shutdown Alarms
       9.4 Pre-shutdown Alarms
       9.5 Testing
       9.6 Documentation
    10 Data Management and Documentation
       10.1 Field Instrumentation
       10.2 Field Instrument Asset Management Systems
       10.3 Process Control Systems
       10.4 Other Specialized Systems
       10.5 Engineering Database Systems
       10.6 Maintenance Management Systems
       10.7 Process Data Management Systems
       10.8 Data Integration
    11 Instrument Power Systems
       11.1 Process Evaluation
       11.2 Control System Evaluation
       11.3 Instrument Power System Design
    12 Electrical Considerations
       12.1 Grounding
       12.2 Electromagnetic Interference
       12.3 Signal Wiring Systems
       12.4 Communications
    13 Control Centers
       13.1 General Considerations
       13.2 Control Center Site Selection
       13.3 Physical Design Criteria
       13.4 Control Center Building Design and Layout
       13.5 Control Center Environmental Controls
       13.6 Control Center Lighting
       13.7 Floor Design
       13.8 Control Center Fire Protection
       13.9 Laboratory Facilities
       13.10 Equipment and Wiring Layout Considerations
    14 Remote Instrument Enclosure
       14.1 General
       14.2 Location
       14.3 Construction
       14.4 HVAC System
       14.5 Ancillary Equipment

    Abstract - (Show below) - (Hide below)

    Describes the processes required to successfully implement process control systems for refinery and petrochemical services.

    General Product Information - (Show below) - (Hide below)

    Development Note Also available in Russian translation, see API 554-2 RUSSIAN. (07/2013)
    Document Type Standard
    Product Note Reconfirmed 2008
    Publisher American Petroleum Institute
    Status Superseded
    Superseded By

    Standards Referencing This Book - (Show below) - (Hide below)

    ISA 91.00.01 : 2001 IDENTIFICATION OF EMERGENCY SHUTDOWN SYSTEMS AND CONTROLS THAT ARE CRITICAL TO MAINTAINING SAFETY IN PROCESS INDUSTRIES
    TIA/EIA 422 : B1994(R2014) ELECTRICAL CHARACTERISTICS OF BALANCED VOLTAGE DIGITAL INTERFACE CIRCUITS
    NFPA 75 : 2017 FIRE PROTECTION OF INFORMATION TECHNOLOGY EQUIPMENT
    TIA 232 : F1997(R2012) INTERFACE BETWEEN DATA TERMINAL EQUIPMENT AND DATA CIRCUIT-TERMINATING EQUIPMENT EMPLOYING SERIAL BINARY DATA INTERCHANGE
    IEC 61131-3:2013 Programmable controllers - Part 3: Programming languages
    IEC 61512-2:2001 Batch control - Part 2: Data structures and guidelines for languages
    IEC 61511-1:2016+AMD1:2017 CSV Functional safety - Safety instrumented systems for the process industry sector - Part 1: Framework, definitions, system, hardware and application programming requirements
    API 750 : 1990 MANAGEMENT OF PROCESS HAZARDS
    ISA 99.00.01 : 2007 SECURITY FOR INDUSTRIAL AUTOMATION AND CONTROL SYSTEMS - PART 1: TERMINOLOGY, CONCEPTS, AND MODELS
    ISA 84.00.01-1 : 2004 FUNCTIONAL SAFETY: SAFETY INSTRUMENTED SYSTEMS FOR THE PROCESS INDUSTRY SECTOR - PART 1: FRAMEWORK, DEFINITIONS, SYSTEM, HARDWARE AND SOFTWARE REQUIREMENTS
    IEEE 802.3-2012 IEEE Standard for Ethernet
    EEMUA 191 : 2013 ALARM SYSTEMS - GUIDE TO DESIGN, MANAGEMENT AND PROCUREMENT
    IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
    ISA TR84.00.02-3 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 3: DETERMINING THE SIL OF A SIF VIA FAULT TREE ANALYSIS
    IEEE 802.11-2016 IEEE Standard for Information technology--Telecommunications and information exchange between systems Local and metropolitan area networks--Specific requirements - Part 11: Wireless LAN Medium Access Control (MAC) and Physical Layer (PHY) Specifications
    IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
    ISA 71.01 : 1985 ENVIRONMENTAL CONDITIONS FOR PROCESS MEASUREMENT AND CONTROL SYSTEMS: TEMPERATURE AND HUMIDITY
    IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 3: Software requirements (see Functional Safety and IEC 61508)
    NFPA 496 : 2017 PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT
    ISA TR98.00.02 : 2006 SKILL STANDARDS FOR CONTROL SYSTEM TECHNICIANS
    EEMUA 201 : 2010 PROCESS PLANT CONTROL DESKS UTILISING HUMAN-COMPUTER INTERFACES - GUIDE TO DESIGN, OPERATIONAL AND HUMANCOMPUTER INTERFACE ISSUES
    ISA TR99.00.02 : 2004 INTEGRATING ELECTRONIC SECURITY INTO THE MANUFACTURING AND CONTROL SYSTEMS ENVIRONMENT
    ISA 98.00.01 : 2002 QUALIFICATIONS AND CERTIFICATION OF CONTROL SYSTEM TECHNICIANS
    API 552 : 1994 TRANSMISSION SYSTEMS
    IEC 61512-1:1997 Batch control - Part 1: Models and terminology
    IEC 61511-3:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 3: Guidance for the determination of the required safety integrity levels
    IEEE 484-2002 IEEE Recommended Practice for Installation Design and Installation of Vented Lead-Acid Batteries for Stationary Applications
    NFPA 70 : 2017 NATIONAL ELECTRICAL CODE
    CFR 29(PT1910.1000 TO END) : 0 LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR
    API 553 : 2012 REFINERY VALVES AND ACCESSORIES FOR CONTROL AND SAFETY INSTRUMENTED SYSTEMS
    ISA 84.00.01-3 : 2004 FUNCTIONAL SAFETY: SAFETY INSTRUMENTED SYSTEMS FOR THE PROCESS INDUSTRY SECTOR - PART 3: GUIDANCE FOR THE DETERMINATION OF THE REQUIRED SAFETY INTEGRITY LEVELS - INFORMATIVE
    API 551 : 2016 PROCESS MEASUREMENT
    IEC 61511-2:2016 Functional safety - Safety instrumented systems for the process industry sector - Part 2: Guidelines for the application of IEC 61511-1:2016
    IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
    TIA 485 : A1998(R2012) ELECTRICAL CHARACTERISTICS OF GENERATORS AND RECEIVERS FOR USE IN BALANCED DIGITAL MULTIPOINT SYSTEMS
    IEC 61512-3:2008 Batch control - Part 3: General and site recipe models and representation
    ISA TR84.00.03 : 2002 MECHANICAL INTEGRITY OF SAFETY INSTRUMENTED SYSTEMS (SIS)
    ISA TR84.00.02-2 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 2: DETERMINING THE SIL OF A SIF VIA SIMPLIFIED EQUATIONS
    ISA 84.00.01-2 : 2004 FUNCTIONAL SAFETY: SAFETY INSTRUMENTED SYSTEMS FOR THE PROCESS INDUSTRY SECTOR - PART 2: GUIDELINES FOR THE APPLICATION OF ANSI/ISA-84.00.01 - PART 1 - INFORMATIVE
    IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 1: General requirements (see Functional Safety and IEC 61508)
    NFPA 493 : 1978 INTRINSICALLY SAFE APPARATUS IN DIVISION HAZARDOUS LOCATIONS
    IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
    ISA 18.1 : 1979 ANNUNCIATOR SEQUENCES AND SPECIFICATIONS
    API 555 : 2013 PROCESS ANALYZERS
    API 556 : 2011 INSTRUMENTATION, CONTROL, AND PROTECTIVE SYSTEMS FOR GAS FIRED HEATERS
    NFPA 497A : 1992 CLASSIFICATION OF CLASS I HAZARDOUS (CLASSIFIED) LOCATIONS FOR ELECTRICAL INSTALLATIONS IN CHEMICAL PROCESS AREAS
    IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
    API 557 : 2013 GUIDE TO ADVANCED CONTROL SYSTEMS
    ISA 95.00.01 : 2000 ENTERPRISE-CONTROL SYSTEM INTEGRATION - PART 1: MODELS AND TERMINOLOGY
    ISA TR84.00.02-1 : 2002 SAFETY INSTRUMENTED FUNCTIONS (SIF) - SAFETY INTEGRITY LEVEL (SIL) EVALUATION TECHNIQUES - PART 1: INTRODUCTION
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