• IEC 62135-1:2015

    Current The latest, up-to-date edition.

    Resistance welding equipment - Part 1: Safety requirements for design, manufacture and installation

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    Published date:  07-05-2015

    Publisher:  International Electrotechnical Committee

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    Table of Contents - (Show below) - (Hide below)

    FOREWORD
    1 Scope
    2 Normative references
    3 Terms and definitions
    4 Environmental conditions
    5 Tests
    6 Protection against electric shock
    7 Thermal requirements
    8 Abnormal operation
    9 Provisions against mechanical hazards
    10 Instructions and markings
    Annex A (informative) - Nominal voltages of supply networks
    Annex B (normative) - Construction of supply circuit terminals
    Annex C (normative) - Touch current measurement in fault
            condition
    Annex D (informative) - Extrapolation of temperature to time
            of shutdown
    Annex E (informative) - Example of risk analysis and safety
            level requirement
    Annex F (informative) - Indirect contact protection in resistance
            welding equipment
    Bibliography

    Abstract - (Show below) - (Hide below)

    IEC 62135-1:2015 applies to equipment for resistance welding and allied processes and includes single and multiple welding stations which may be manually or automatically loaded and/or started. This second edition cancels and replaces the first edition published in 2008. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
    - creepage distances for pollution degree 4 are no longer valid (see Table 2);
    - insulation requirements for Class II equipment are defined (see Table 3);
    - dielectric test voltage interpolation restriction lower limit is changed to 220 V and interpolation for control and welding circuit is clarified (see Table 4);
    - maximum temperature for insulation systems are reviewed in accordance with current edition of IEC 60085 (see Table 7);
    - marking of terminals is defined (see 10.3);
    - table for nominal voltages of supply networks is changed adopting Table B.2 of IEC 60664-1:2007 in place of the Table B.1 values referenced in the previous edition to provide for equipment to be connected to both earthed and unearthed systems. The change impacts the creepage and clearance distance requirements for some supply voltage ratings (see Annex A);
    - touch current in fault condition are measurement procedures are clarified (see 6.4.4 and Annex C);
    - welding circuit touch current is defined (see 6.2.6);
    - touch current in normal condition are clarified and moved in protection against electric shock in normal service (see 6.3.7);
    - heating test conditions are clarified (see 7.1.1);
    - external surface temperature rise limitation is changed (see 7.3.2). The contents of the corrigendum of February 2016 have been included in this copy.

    General Product Information - (Show below) - (Hide below)

    Committee TC 26
    Development Note Stability Date: 2018. (05/2015)
    Document Type Standard
    Publisher International Electrotechnical Committee
    Status Current
    Supersedes

    Standards Referenced By This Book - (Show below) - (Hide below)

    PREN ISO 5826 : DRAFT 2012 RESISTANCE WELDING EQUIPMENT - TRANSFORMERS - GENERAL SPECIFICATIONS APPLICABLE TO ALL TRANSFORMERS (ISO/DIS 5826:2012)
    15/30318290 DC : 0 BS EN ISO 17662 - WELDING - CALIBRATION, VERIFICATION AND VALIDATION OF EQUIPMENT USED FOR WELDING, INCLUDING ANCILLARY ACTIVITIES
    UNE-EN ISO 669:2017 Resistance welding - Resistance welding equipment - Mechanical and electrical requirements (ISO 669:2016)
    IEC 62822-1:2016 Electric welding equipment - Assessment of restrictions related to human exposure to electromagnetic fields (0 Hz to 300 GHz) - Part 1: Product family standard
    I.S. EN 62135-2:2015 RESISTANCE WELDING EQUIPMENT - PART 2: ELECTROMAGNETIC COMPATIBILITY (EMC) REQUIREMENTS
    UNE-EN ISO 17662:2016 Welding - Calibration, verification and validation of equipment used for welding, including ancillary activities (ISO 17662:2016)
    I.S. EN ISO 17662:2016 WELDING - CALIBRATION, VERIFICATION AND VALIDATION OF EQUIPMENT USED FOR WELDING, INCLUDING ANCILLARY ACTIVITIES (ISO 17662:2016)
    DIN EN ISO 17662:2016-09 WELDING - CALIBRATION, VERIFICATION AND VALIDATION OF EQUIPMENT USED FOR WELDING, INCLUDING ANCILLARY ACTIVITIES (ISO 17662:2016)
    UNI EN ISO 5826 : 2014 RESISTANCE WELDING EQUIPMENT - TRANSFORMERS - GENERAL SPECIFICATIONS APPLICABLE TO ALL TRANSFORMERS
    12/30246951 DC : 0 BS ISO 5826 - RESISTANCE WELDING EQUIPMENT - TRANSFORMERS - GENERAL SPECIFICATIONS APPLICABLE TO ALL TRANSFORMERS
    13/30270144 DC : 0 BS EN 62822-1 - PRODUCT FAMILY STANDARD FOR THE ASSESSMENT OF EQUIPMENT FOR RESISTANCE WELDING, ARC WELDING PROCESSES RELATED TO HUMAN EXPOSURE RESTRICTIONS FOR ELECTOMAGNETIC FIELDS (0 HZ - 300 GHZ)
    DIN EN ISO 669 E : 2016 RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS (ISO 669:2016)
    DIN EN ISO 669:2016-07 RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS (ISO 669:2016)
    13/30252065 DC : 0 BS EN ISO 669 - RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS
    DIN EN ISO 5826:2014-07 RESISTANCE WELDING EQUIPMENT - TRANSFORMERS - GENERAL SPECIFICATIONS APPLICABLE TO ALL TRANSFORMERS (ISO 5826:2014)
    IEC 62135-2:2015 Resistance welding equipment - Part 2: Electromagnetic compatibility (EMC) requirements
    ISO 5826:2014 Resistance welding equipment Transformers General specifications applicable to all transformers
    EN ISO 5826:2014 Resistance welding equipment - Transformers - General specifications applicable to all transformers (ISO 5826:2014)
    EN ISO 669:2016 Resistance welding - Resistance welding equipment - Mechanical and electrical requirements (ISO 669:2016)
    EN ISO 17662:2016 Welding - Calibration, verification and validation of equipment used for welding, including ancillary activities (ISO 17662:2016)
    BS EN ISO 669:2016 Resistance welding. Resistance welding equipment. Mechanical and electrical requirements
    I.S. EN ISO 669:2016 RESISTANCE WELDING - RESISTANCE WELDING EQUIPMENT - MECHANICAL AND ELECTRICAL REQUIREMENTS (ISO 669:2016)
    14/30269850 DC : 0 BS EN 62135-2 - ED 2.0 - RESISTANCE WELDING EQUIPMENT - PART 2: ELECTROMAGNETIC COMPATIBILITY (EMC) REQUIREMENTS
    BS EN 62135-2:2015 Resistance welding equipment Electromagnetic compatibility (EMC) requirements
    ISO 17662:2016 Welding — Calibration, verification and validation of equipment used for welding, including ancillary activities
    BS EN ISO 17662:2016 Welding. Calibration, verification and validation of equipment used for welding, including ancillary activities
    ISO 669:2016 Resistance welding Resistance welding equipment Mechanical and electrical requirements
    BS EN ISO 5826:2014 Resistance welding equipment. Transformers. General specifications applicable to all transformers
    EN 62135-2:2015 Resistance welding equipment - Part 2: Electromagnetic compatibility (EMC) requirements

    Standards Referencing This Book - (Show below) - (Hide below)

    IEC 60112:2003+AMD1:2009 CSV Method for the determination of the proof and the comparative tracking indices of solid insulating materials
    IEC 60364-4-41:2005+AMD1:2017 CSV Low voltage electrical installations - Part 4-41: Protection for safety - Protection against electric shock
    IEC TS 61201:2007 Use of conventional touch voltage limits - Application guide
    ISO 13732-1:2006 Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces
    IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines - Part 1: General requirements
    ISO 12100:2010 Safety of machinery — General principles for design — Risk assessment and risk reduction
    ISO 14121-1:2007 Safety of machinery Risk assessment Part 1: Principles
    IEC 60085:2007 Electrical insulation - Thermal evaluation and designation
    ISO 8205-2:2002 Water-cooled secondary connection cables for resistance welding Part 2: Dimensions and requirements for single-conductor connection cables
    IEC 60364-6:2016 Low voltage electrical installations - Part 6: Verification
    ISO 8205-1:2002 Water-cooled secondary connection cables for resistance welding Part 1: Dimensions and requirements for double-conductor connection cables
    ISO 5828:2001 Resistance welding equipment Secondary connecting cables with terminals connected to water-cooled lugs Dimensions and characteristics
    IEC 60529:1989+AMD1:1999+AMD2:2013 CSV Degrees of protection provided by enclosures (IP Code)
    IEC 60755:2017 General safety requirements for residual current operated protective devices
    IEC 62135-2:2015 Resistance welding equipment - Part 2: Electromagnetic compatibility (EMC) requirements
    ISO 669:2016 Resistance welding Resistance welding equipment Mechanical and electrical requirements
    IEC 60664-3:2016 Insulation coordination for equipment within low-voltage systems - Part 3: Use of coating, potting or moulding for protection against pollution
    IEC 61140:2016 Protection against electric shock - Common aspects for installation and equipment
    ISO 13849-1:2015 Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design
    IEC 60050-851:2008 International Electrotechnical Vocabulary (IEV) - Part 851: Electric welding
    IEC 60445:2017 Basic and safety principles for man-machine interface, marking and identification - Identification of equipment terminals, conductor terminations and conductors
    IEC 60664-1:2007 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests
    IEC 60990:2016 Methods of measurement of touch current and protective conductor current
    ISO 5826:2014 Resistance welding equipment Transformers General specifications applicable to all transformers
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