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MIL-DTL-5541 Revision F:2006

Current

Current

The latest, up-to-date edition.

Chemical Conversion Coatings on Aluminum and Aluminum Alloys

Available format(s)

PDF

Language(s)

English

Published date

11-07-2006

1. SCOPE
2. APPLICABLE DOCUMENTS
3. REQUIREMENTS
4. VERIFICATION
5. PACKAGING
6. NOTES

Describes chemical conversion coatings formed by the reaction of chemical conversion materials with the surfaces of aluminum and aluminum alloys.

DevelopmentNote
Supersedes MIL C 5541 (E). (07/2006)
DocumentType
Standard
Pages
14
ProductNote
NEW CHILD NOT 1 2019 IS NOW ADDED
PublisherName
US Military Specs/Standards/Handbooks
Status
Current
Supersedes

This specification covers chemical conversion coatings formed by the reaction of chemical conversion materials with the surfaces of aluminum and aluminum alloys.

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ASTM B 449 : 1993 : R1998 Standard Specification for Chromates on Aluminum
MIL-DTL-55302-54 Revision C:2003 Connectors, Printed Circuit Subassembly and Accessories: Plug, Straight-Thru, Hermaphroditic Contact for Printed Wiring Boards (.100 Spacing)
MIL-PRF-32104 Base Document:2010 MOBILE HYDRAULIC OIL DISPENSER
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MIL-DTL-4510 Revision F:2009 Spotlights, Incandescent, Roof-Mounted, Automotive
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MIL-DTL-24728-10 Base Document:2010 INTERCONNECTION BOX, CABLE ROUTING, FIBER OPTIC, SPRAYTIGHT, 712 X 1017 MM
MIL-DTL-29563 Revision B:2014 Antenna System, Aims Shipboard, Electronically Steered OE-120/UPX
MIL-STD-2088 Revision B:2007 BOMB RACK UNIT (BRU), SINGLE STORE, AIRCRAFT
MIL-DTL-22641 Revision G:2016 ADAPTERS, COAXIAL TO WAVEGUIDE, GENERAL SPECIFICATION FOR
MIL-DTL-14072 Revision F:2013 FINISHES FOR GROUND BASED ELECTRONIC EQUIPMENT
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MIL-DTL-28827 Revision C:2011 SWITCHES, THERMOSTATIC, (VOLATILE LIQUID), HERMETICALLY SEALED, GENERAL SPECIFICATION FOR
MIL-DTL-24728-9 Base Document:2010 INTERCONNECTION BOX, CABLE ROUTING, FIBER OPTIC, SPRAYTIGHT, 712 X 1372 MM
MIL-DTL-5099 Revision C:2011 INDICATOR, CABIN AIR PRESSURE, 1-7/8 INCH DIAL, TYPE MA-1
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MS35759 Revision C:2008 CUPS, GREASE, AUTOMATIC FEED
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SAE AS 4459 : 2013 FITTINGS, TUBE, FLUID SYSTEM 3000 PSIG (21000 KPA) RATED PRESSURE, EXTERNALLY SWAGED, SPECIFICATION FOR
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MIL-DTL-28839 Revision B:2013 Waveguides, Elliptical General Specification for
SAE AS 5958 : 2017 FITTINGS, AXIALLY SWAGED TUBE WITH FLARELESS SEPARABLE, FLUID SYSTEM FOR OPERATING PRESSURES UP TO AND INCLUDING 5080 PSI (35 000 KPA), SPECIFICATION FOR
SAE AS 18280 : 2017 FITTINGS, 24 DEGREES CONE FLARELESS, FLUID CONNECTION, 3000 PSI
SAE AS 1701 : 2017 LUBRICANT, SOLID FILM
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MIL-DTL-55041 Revision F:2012 Switches, Waveguide, General Specification for
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MIL-DTL-85052-10 Revision A:2016 CLAMP, LOOP, ALUMINUM 2024-T42, 275 DEGREES F, NITRILE BUTADIENE RUBBER FUEL AND PETROLEUM BASED HYDRAULIC FLUID RESISTANT
SAE AMS 3604 : 2015 HEAT RESISTANT ALUMINIZED PAINT
MIL-PRF-7907 Revision C:2007 Cleaning Compound, Decontaminating (for Soiled and Radioactive Contaminated Surfaces)
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MIL-DTL-15370 Revision K:2015 COUPLERS, DIRECTIONAL, GENERAL SPECIFICATION FOR
MIL-PRF-46010 Revision H:2013 LUBRICANT, SOLID FILM, HEAT CURED, CORROSION INHIBITING NATO CODE S-1738
MIL-HDBK-510-1 Revision A:2010 AEROSPACE FUELS CERTIFICATION
MS20762 Revision D:2016 ELBOW, FLARED TUBE, FLANGED, SWIVEL, 90 DEGREES
MIL-DTL-3928 Revision H:2016 SWITCHES, RADIO-FREQUENCY TRANSMISSION LINE, (COAXIAL AND MICROSTRIP), GENERAL SPECIFICATION FOR
DSCC 85122 : G INDICATOR ASSEMBLIES: RED, YELLOW, GREEN; PLAIN AND FILTERED LENSES; PANEL-SEALED, AND PANEL AND REAR SEALED
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MIL-DTL-70337 Revision A:2015 RING, RETAINING, ROUND SECTION
MIL-DTL-85052-6 Revision A:2016 CLAMP, LOOP, ALUMINUM 2024-T42, 400 DEGREES F, FLUOROSILICONE
MIL-DTL-53030 Revision B Interim Revision:2003 Primer Coating, Epoxy, Water Based, Lead and Chromate Free
MIL-DTL-24251-4 Revision D:2013 RETAINER (BASE),AND ADAPTER, ELECTRON TUBE, HEAT DISSIPATING, 7 AND 9 PIN, MINIATURE
MIL-DTL-53030 Revision D:2011 Primer Coating, Epoxy, Water Based, Lead and Chromate Free
MIL-PRF-85285 Revision E:2012 COATING: POLYURETHANE, AIRCRAFT AND SUPPORT EQUIPMENT
MIL-DTL-18264 Revision E:2015 FINISHES, ORGANIC, WEAPONS SYSTEMS, APPLICATION AND CONTROL OF
MS20757 Revision C:2013 Connector, Fixed Flange, to Hose
MS20756 Revision F:2011 FLANGE, SWIVEL, RETAINING
MIL-DTL-85052-8 Revision A:2016 CLAMP, LOOP, ALUMINUM 2024-T42, 500 DEGREES F, SILICONE RUBBER, FABRIC REINFORCED
MIL-DTL-287 Revision J:2012 WAVEGUIDE ASSEMBLIES, FLEXIBLE, TWISTABLE AND NON-TWISTABLE, GENERAL SPECIFICATION FOR
MIL-DTL-55302-102 Revision E:2006 CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES: RECEPTACLE, STRAIGHT-THRU, HERMAPHRODITIC CONTACT, CRIMP REMOVABLE, FOR PRINTED WIRING BOARDS (.100 INCH SPACING)
MIL-DTL-25308 Revision C:2010 GAGE, PRESSURE, DIAL INDICATING, HYDRAULIC, TYPE ME-1
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ASTM D 1731 : 2009 : R2014 Standard Practices for Preparation of Hot-Dip Aluminum Surfaces for Painting
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MIL-DTL-45910 Revision D:2015 INSERT, SCREW THREAD-LOCKED IN AND RING LOCKED, SERRATED GENERAL SPECIFICATION FOR
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IPC HDBK 630 : 0 GUIDELINES FOR DESIGN, MANUFACTURE, INSPECTION AND TESTING OF ELECTRONIC ENCLOSURES ASSEMBLY
A-A-59832 Revision B:2016 EXTRACTOR, ELECTRICAL CARD, METAL, GENERAL REQUIREMENTS FOR
SAE ARP 5770 : 2012 MECHANICAL CONTROL DESIGN GUIDE
NASA PRC 5005 : 2007 PROCESS SPECIFICATION FOR THE CHEMICAL CONVERSION COATING OF ALUMINUM ALLOYS
MIL-STD-3035 Base Document:2013 DESIGN CRITERIA STANDARD - USAF AIRCRAFT ARRESTING SYSTEMS
MIL-DTL-38394 Revision E:2009 Transmitter, Pressure TRU-81/A, Oil, 0-500 PSI
MIL-PRF-32390 Base Document:2011 ENGAGING DEVICE, AIRCRAFT ARRESTING SYSTEM - USAF PENDANT CABLE RETRACTION SYSTEMS (PCRS)
MIL-DTL-12883-53 Revision B:2003 SOCKETS AND ACCESSORIES FOR PLUG-IN ELECTRONIC COMPONENTS, MOUNTING TRACK, FOR RELAY SOCKETS AND ELECTROMAGNETIC RELAYS
MIL-DTL-28754-23 Revision G:2014 CONNECTORS, ELECTRICAL, MODULAR, CONNECTOR ASSEMBLY, TYPE 4, SINGLE SPAN
MIL-PRF-32222 Revision A:2016 HEATER, VEHICULAR COMPARTMENT MULTIFUEL BURNING 24 VOLT, DC 15,000 - 30,000 BTU/HR
MIL-DTL-83739 Revision D:2012 SWITCHES, ANTENNA, RADIO FREQUENCY, SOLID-STATE, GENERAL SPECIFICATION FOR
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MIL-DTL-85052-9 Revision A:2016 CLAMP, LOOP, ALUMINUM 2024-T42, 550 DEGREES F, POLY-TETRAFLUOROETHYLENE (PTFE)
SAE AMS 3143 : 2016 POWDER COATING MATERIAL
MIL-DTL-24251-6 Revision E:2013 SHIELD, ELECTRON TUBE, HEAT DISSIPATING, 7 AND 9 PIN, MINIATURE (RETROFIT TYPE ONLY)
MIL-DTL-6508 Revision C:2011 THERMOMETER, SELF-INDICATING, BIMETALLIC, GENERAL SPECIFICATION FOR
MIL-DTL-3890 Revision C:2013 LINES, RADIO FREQUENCY TRANSMISSION (COAXIAL, AIR DIELECTRIC), GENERAL SPECIFICATION FOR
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MIL-DTL-24215-10 Revision B:2012 ATTENUATORS, VARIABLE (STEP) COAXIAL, CLASS 7 (BNC)
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MIL-DTL-58085 Revision C:2012 Light, Beacon, Anti-Collision, Aircraft
MIL-STD-171 Revision F:2011 FINISHING OF METAL AND WOOD SURFACES
MIL-DTL-28754-49 Revision A:2015 CONNECTORS, ELECTRICAL, MODULAR, HOUSING
MIL-DTL-38449 Revision D:2010 SIGNAL AND SIGNAL/INTERCOMMUNICATION AMPLIFIERS, UNIVERSAL, AERIAL REFUELING
DEFSTAN 03-38/2(2010) : 2010 GUIDANCE TO THE USE OF ALTERNATIVES TO HEXAVALENT CHROMIUM FOR THE PROTECTIVE COATING OF DEFENCE EQUIPMENT
MIL-DTL-24788 Revision B:2017 Coupling Assembly, Semi-Dry-Break, Quick-Disconnect Fuel, with or without Continuity Switch
DSCC 87019 : G INDICATOR ASSEMBLIES, IR SECURE LIGHTING; RED, YELLOW, GREEN; PANEL SEALING
MIL-DTL-7793 Revision H:2016 METER, TIME TOTALIZING
SAE AS 50881 : 2015 WIRING AEROSPACE VEHICLE
I.S. EN 6069:2009 AEROSPACE SERIES - RIVET, 100 DEGREE REDUCED FLUSH HEAD, CLOSE TOLERANCE - INCH SERIES
FF-S-1362 Revision A:2014 STUD, PLAIN, GENERAL PURPOSE
EN 6069:2009 Aerospace series - Rivet, 100° reduced flush head, close tolerance - Inch series
MIL-DTL-9398 Revision D:2007 GENERATOR, TACHOMETER, TWO-POLE, HIGH TEMPERATURE, AIRCRAFT
MIL-DTL-25867 Revision D:2006 GAGE, PRESSURE, DIAL INDICATING, PNEUMATIC
MIL-DTL-24728-11 Base Document:2010 INTERCONNECTING BOX, FIBER OPTIC, SPLICE TRAY HOLDER MODULE, 8 TRAY
MIL-DTL-7627 Revision G:2010 INDICATOR, TURN AND SLIP, 28 V DC
MIL-PRF-85582 Revision E:2012 PRIMER COATINGS: EPOXY, WATERBORNE
MIL-DTL-6839 Revision E:2011 INDICATOR, POSITION, LANDING GEAR
MIL-DTL-28754-70 Revision A:2015 CONNECTORS, ELECTRICAL, MODULAR, CONNECTOR FRAME, TYPE 4, SINGLE SPAN, CENTER
MIL-DTL-28754-68 Revision A:2015 CONNECTORS, ELECTRICAL, MODULAR, CONNECTOR FRAME, TYPE 4, DOUBLE SPAN, T-DIP
MIL-DTL-83413-8 Revision E:2015 CONNECTORS AND ASSEMBLIES, ELECTRICAL, AIRCRAFT GROUNDING: TYPE 4 JUMPER CABLE ASSEMBLY, LEAD, ELECTRICAL
MIL-DTL-25866 Revision C:2010 LIGHT, EMERGENCY EXIT, AIRCRAFT LEU-1/A
MIL-DTL-28754-21 Revision F:2014 Connectors, Electrical, Modular, Frame, Casting, Type IV, Double Span
MIL-DTL-27190 Revision C:2006 INDICATOR, PRESSURE AGU-3/A, HYDRAULIC, 0-4,000 PSI
MIL-DTL-28875 Revision C:2012 Amplifiers, Radio-Frequency and Microwave, Solid-State, General Specification for
MIL-PRF-22885-56 Revision H:2006 SWITCH, PUSH BUTTON, ILLUMINATED, 2PDT, 4PDT, AND INDICATOR ASSEMBLIES, 4-LAMP, SOLID MOUNTING
MIL-DTL-85052-7 Revision A:2016 CLAMP, LOOP, ALUMINUM 2024-T42, 212 DEGREES F, CHLOROPRENE
NASA STD 6012 : 2012 CORROSION PROTECTION FOR SPACE FLIGHT HARDWARE
SAE AMS 3144 : 2012 PRIMER, ANODIC ELECTRODEPOSITION FOR AIRCRAFT APPLICATIONS
ASTM B 921 : 2008 Standard Specification for Non-hexavalent Chromium Conversion Coatings on Aluminum and Aluminum Alloys
ASTM B 449 : 1993 : R2015 Standard Specification for Chromates on Aluminum
BS EN 6069:2009 Aerospace series. Rivet, 100° reduced flush head, close tolerance. Inch series
DSCC 89064 : G HOLDER, ELECTRICAL CARD, WEDGE RETAINER, 5-PIECE, .225 INCH BY .225 INCH AND .225 INCH BY .260 INCH BODY SIZE
DSCC 89065 : C GENERAL SPECIFICATION FOR HIGH PERFORMANCE, HIGH DENSITY, TWO PIECE, PRINTED CIRCUIT BOARD CONNECTOR
DSCC 85033 : H HOLDER, ELECTRICAL CARD, METAL CARD GUIDE, ZERO INSERTION FORCE
PREN 6118 : DRAFT 2016 AEROSPACE SERIES - PROCESS SPECIFICATION - ALUMINIUM BASE PROTECTION FOR FASTENERS
DSCC 89024 : E HOLDER, ELECTRICAL CARD, WEDGE RETAINER, 5-PIECE, .250 INCH BY .260 INCH BODY SIZE

SAE AMS 4027 : 2014 ALUMINUM ALLOY, SHEET AND PLATE, 1.0MG - 0.60SI - 0.28CU - 0.20CR (6061; -T6 SHEET, -T651 PLATE), SOLUTION AND PRECIPITATION HEAT TREATED
SAE AMS 4037 : 2014 ALUMINUM ALLOY, SHEET AND PLATE, 4.4CU - 1.5MG - 0.60MN (2024; -T3 FLAT SHEET, -T351 PLATE) SOLUTION HEAT TREATED
MIL-PRF-23377 Revision K:2012 PRIMER COATINGS: EPOXY, HIGH-SOLIDS
MIL-DTL-81706 Revision B:2004 Chemical Conversion Materials for Coating Aluminum and Aluminum Alloys
MIL-PRF-85582 Revision E:2012 PRIMER COATINGS: EPOXY, WATERBORNE
FED-STD-141 Revision D:2001 PAINT, VARNISH, LACQUER AND RELATED MATERIALS, METHODS OF INSPECTION, SAMPLING AND TESTING
ASTM D 3359 : 2017 : REDLINE Standard Test Methods for Rating Adhesion by Tape Test

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