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MIL-HDBK-510 Revision A:2014

Current

Current

The latest, up-to-date edition.

AEROSPACE FUELS CERTIFICATION

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English

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1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS
4. GENERAL GUIDANCE
5. DETAILED REQUIREMENTS
6. NOTES
APPENDIX A - REQUIREMENTS DECOMPOSITION AND TRACEABILITY
APPENDIX B - FUEL PROPERTIES/CHARACTERISTIC TESTING
APPENDIX C - BASELINE AEROSPACE FUEL PROPERTY INFORMATION
APPENDIX D - EVALUATING THE COMPATIBILITY OF ADDITIVES OR
             ALTERNATIVE FUELS WITH FUEL SYSTEM MATERIALS
APPENDIX E - TOXICITY TEST PROTOCOL AND ESOH BASELINE
             INFORMATION
APPENDIX F - FIRE PROTECTION AND SURVIVABILITY/VULNERABILITY
APPENDIX G - AIRCRAFT PROPULSION FUELS CERTIFICATON PROCESS
APPENDIX H - AEROSPACE FUELS INFRASTRUCTURE REQUIREMENTS
APPENDIX I - RISK ASSESSMENT RESULTS
APPENDIX J - CERTIFICATION LESSONS LEARNED
APPENDIX K - ENVIRONMENTAL, SAFETY AND OCCUPATIONAL HEALTH
APPENDIX L - FUEL PROPERTY TRACEABILITY INDEX
APPENDIX M - EVALUATION OF POTENTIAL CANDIDATE FUELS FOR
             CERTIFICATION
APPENDIX N - STREAMLINED CERTIFICATION PROCESS
APPENDIX O - EVALUATION OF COMMERCIAL FUEL SPECIFICATION
             CHANGES

Defines and documents a lean, knowledge-based process to evaluate, approve, and certify fuels and fuel additives for use in military aviation-fuel using and handling equipment.

Committee
FSC 91GP
DevelopmentNote
Supersedes MIL HDBK 510-1 (A) & MIL HDBK 510-2. (09/2014) NEW CHILD NOT 1 IS ADDED
DocumentType
Standard
Pages
368
ProductNote
NEW CHILD NOT 1 IS ADDED
PublisherName
US Military Specs/Standards/Handbooks
Status
Current
Supersedes

SAE AIR7484 Guidance on the Impact of Fuel Properties on Fuel System Design and Operation

SAE AMSI7444A Insulation Sleeving, Electrical, Flexible
SAE AMSDTL23053/5A Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible, Crosslinked
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SAE AMSQQA250/12A Aluminum Alloy 7075, Plate and Sheet
SAE AMS 5737 : 2012 STEEL, CORROSION AND HEAT-RESISTANT, BARS, WIRE, FORGINGS AND TUBING, 15CR - 25.5NI - 1.2MO - 2.1TI - 0.006B - 0.30V, CONSUMABLE ELECTRODE MELTED, 1650 DEGREES F (899 DEGREES C), SOLUTION AND PRECIPITATION HEAT TREATED
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SAE AMSC27725D Coating, Corrosion Preventative, for Aircraft Integral Fuel Tanks for Use to 250 °F (121 °C)
AFGS 87233 : B NOTICE 1 SUPPORT SYSTEMS AND EQUIPMENT
SAE AMSQQP416E Plating, Cadmium (Electrodeposited)
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SAE AMS5525J Steel, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 15Cr - 25.5Ni - 1.2Mo - 2.1Ti - 0.006B - 0.30V 1800 °F (982 °C) Solution Heat Treated
MIL-DTL-5624 Revision W:2016 TURBINE FUEL, AVIATION, GRADES JP-4 AND JP-5
SAE AMS3361C Silicone Potting Compound, Elastomeric Two-Part, General Purpose 150 to 400 Poise (15 to 40 Pa·s) Viscosity
MIL-PRF-81733 Revision D:1998 SEALING AND COATING COMPOUND, CORROSION INHIBITIVE
SAE AMS3276F Sealing Compound, Integral Fuel Tanks and General Purpose, Intermittent Use to 360 °F (182 °C)
SAE AMS4027N Aluminum Alloy, Sheet and Plate 1.0Mg - 0.60Si - 0.28Cu - 0.20Cr (6061; -T6 Sheet, -T651 Plate) Solution and Precipitation Heat Treated
ASTM D 7170 : 2016 : REDLINE Standard Test Method for Determination of Derived Cetane Number (DCN) of Diesel Fuel Oils—Fixed Range Injection Period, Constant Volume Combustion Chamber Method
ASTM D 3227 : 2016 : REDLINE Standard Test Method for (Thiol Mercaptan) Sulfur in Gasoline, Kerosine, Aviation Turbine, and Distillate Fuels (Potentiometric Method)
MIL-PRF-370 Revision J:2002 HOSE AND HOSE ASSEMBLIES, NONMETALLIC: ELASTOMERIC, LIQUID FUEL
MIL-C-83019 Base Document:1968 COATING, POLYURETHANE, FOR PROTECTION OF INTEGRAL FUEL TANK SEALING COMPOUND
MIL-STD-1787 Revision B:1996 AIRCRAFT DISPLAY SYMBOLOGY
ASTM D 1414 : 2015 : REDLINE Standard Test Methods for Rubber O-Rings
MIL R 6855 : E RUBBER, SYNTHETIC, SHEETS, STRIPS, MOLDED OR EXTRUDED SHAPES
SAE AMS7276H Rubber: Fluorocarbon (FKM) High-Temperature-Fluid Resistant Low Compression Set For Seals In Fuel Systems and Specific Engine Oil Systems
MIL-DTL-83054 Revision C:2003 BAFFLE AND INERTING MATERIAL, AIRCRAFT FUEL TANK
AFGS-87139 Revision B:2013 LANDING GEAR SYSTEMS
ASTM D 129 : 2013-08 TEST METHOD FOR SULFUR IN PETROLEUM PRODUCTS (GENERAL HIGH PRESSURE DECOMPOSITION DEVICE METHOD)
SAE AMS5643U Steel, Corrosion-Resistant, Bars, Wire, Forgings, Mechanical Tubing, and Rings 16Cr - 4.0Ni - 0.30Cb (Nb) - 4.0Cu Solution Heat Treated, Precipitation Hardenable
AWS C3.5 : 1999 SPECIFICATION FOR INDUCTION BRAZING
JSSG-2000 Revision B:2004 AIR SYSTEM
SAE AMS6470N Steel, Nitriding, Bars, Forgings, and Tubing 1.6Cr - 0.35Mo - 1.13Al (0.38 - 0.43C) (135 Mod)
ASTM D 924 : 2015 : REDLINE Standard Test Method for Dissipation Factor (or Power Factor) and Relative Permittivity (Dielectric Constant) of Electrical Insulating Liquids
JSSG-2007 Base Document:1998 JOINT SERVICE SPECIFICATION GUIDE - ENGINES, AIRCRAFT, TURBINE
GOST 10227 : 1986 AMD 6 2012
SAE AMS 5504 : 2002 STEEL, CORROSION AND HEAT-RESISTANT, SHEET, STRIP, AND PLATE, 12.5CR (410), ANNEALED
SAE AMSR83485A Rubber, Fluorocarbon Elastomer, Improved Perfrormance At Low Temperatures
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SAE AMS4037Q Aluminum Alloy, Sheet and Plate 4.4Cu - 1.5Mg - 0.60Mn (2024; -T3 Flat Sheet, -T351 Plate) Solution Heat Treated
JSSG-2010 Base Document:1998 Crew Systems
MIL-DTL-26521 Revision L:2014 Hose Assembly, Nonmetallic, Fuel, Collapsible, Low Temperature with Non-Reusable Couplings
SAE AMS3375C Adhesive/Sealant, Fluorosilicone Aromatic Fuel Resistant, One-Part Room Temperature Vulcanizing
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ASTM D 5304 : 2015 : REDLINE Standard Test Method for Assessing Middle Distillate Fuel Storage Stability by Oxygen Overpressure
SAE AIR4170B Reticulated Polyurethane Foam Explosion Suppression Material for Fuel Systems and Dry Bays
MIL-STD-2105 Revision D:2011 HAZARD ASSESSMENT TESTS FOR NON-NUCLEAR MUNITIONS
ASTM F 146 : 2012 : REDLINE TEST METHODS FOR FLUID RESISTANCE OF GASKET MATERIALS
SAE AMS6345D Steel, Sheet, Strip, and Plate 0.95Cr - 0.20Mo (0.28 - 0.33C) (SAE 4130) Normalized or Otherwise Heat Treated
SAE AMS3215M Acrylonitrile Butadiene (NBR) Rubber Aromatic Fuel Resistant 65 - 75
SAE AS5127/1C Aerospace Standard Test Methods for Aerospace Sealants Two-Component Synthetic Rubber Compounds
SAE ARP1256D Procedure for the Continuous Sampling and Measurement of Gaseous Emissions from Aircraft Turbine Engines
ASTM D 156 : 2015 : REDLINE Standard Test Method for Saybolt Color of Petroleum Products (Saybolt Chromometer Method)
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MIL-T-52983 Revision G:1994 TANK, FABRIC, COLLAPSIBLE, 3,000 10,000 20,000 AND 50,000 GALLON, FUEL
ASTM D 86 : 2017-06 TEST METHOD FOR DISTILLATION OF PETROLEUM PRODUCTS AND LIQUID FUELS AT ATMOSPHERIC PRESSURE
MIL-DTL-24441 Revision D:2009 PAINT, EPOXY-POLYAMIDE, GENERAL SPECIFICATION FOR
ASTM D 3343 : 2016 : REDLINE Standard Test Method for Estimation of Hydrogen Content of Aviation Fuels
API 5L : 2012 LINE PIPE
MIL-PRF-25017 Revision H:2011 INHIBITOR, CORROSION/LUBRICITY IMPROVER, FUEL SOLUBLE (NATO S-1747)
AWS C3.4 : 1999 SPECIFICATION FOR TORCH BRAZING
SAE AMS3277J Sealing Compound, Polythioether Rubber Fast Curing for Integral Fuel Tanks and General Purpose, Intermittent Use to 360 °F (182 °C)
MIL-HDBK-515 Base Document:2002 WEAPON SYSTEM INTEGRITY GUIDE (WSIG)
ASTM D 6272 : 2017 : REDLINE Standard Test Method for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials by Four-Point Bending
SAE AMS6415U Steel, Bars, Forgings, and Tubing 0.80Cr - 1.8Ni - 0.25Mo (0.38 - 0.43C) (SAE 4340)
MIL-DTL-5541 Revision F:2006 Chemical Conversion Coatings on Aluminum and Aluminum Alloys
MIL-STD-464 Revision C:2010 ELECTROMAGNETIC ENVIRONMENTAL EFFECTS REQUIREMENTS FOR SYSTEMS
ASTM D 5363 : 2016 : REDLINE Standard Specification for Anaerobic Single-Component Adhesives (AN)
SAE AMSR25988 Rubber, Fluorosilicone Elastomer, Oil-and-Fuel-Resistant, Sheets, Strips, Molded Parts, and Extruded Shapes
ASTM D 2624 : 2015 : REDLINE Standard Test Methods for Electrical Conductivity of Aviation and Distillate Fuels
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SAE AMSS4383B Sealing Compound, Topcoat, Fuel Tank Buna-N Type
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JSSG-2001 Revision B:2004 Air Vehicle
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SAE AMS5613R Steel, Corrosion and Heat Resistant, Bars, Wire, Forgings, Tubing, and Rings 12.5Cr (SAE 51410) Annealed
ISO 20823:2003 Petroleum and related products Determination of the flammability characteristics of fluids in contact with hot surfaces Manifold ignition test
MIL-STD-3004 Revision D:2014 QUALITY ASSURANCE/SURVEILLANCE FOR FUELS, LUBRICANTS AND RELATED PRODUCTS
ASTM D 3240 : 2015 : REDLINE Standard Test Method for Undissolved Water In Aviation Turbine Fuels
MIL-STD-882 Revision E:2012 System Safety
ASTM D 4066 : 2013 Standard Classification System for Nylon Injection and Extrusion Materials (PA)
QQ-S-571 Revision F:1994 SOLDER, ELECTRONIC (96 TO 485 DEGREES C)
SAE AMS3281F Sealing Compound, Polysulfide (T) Synthetic Rubber for Integral Fuel Tank and Fuel Cell Cavities Low Density for Intermittent Use to 360 °F (182 °C)
SAE AMS4750E Solder, Tin-Lead 45Sn - 55Pb
MIL-DTL-5578 Revision D:2008 TANKS, FUEL, AIRCRAFT, SELF-SEALING
ASTM D 93 : 2016-07 TEST METHODS FOR FLASH POINT BY PENSKY-MARTENS CLOSED CUP TESTER
MIL A 8625 : F ANODIC COATINGS FOR ALUMINUM AND ALUMINUM ALLOYS
ASTM D 2386 : 2015 Standard Test Method for Freezing Point of Aviation Fuels
AWS C3.6 : 1999 SPECIFICATION FOR FURNACE BRAZING
SAE AMS6472F Steel, Bars and Forgings, Nitriding 1.6Cr - 0.35Mo - 1.1Al (0.38 - 0.43C) (135 Mod) Hardened and Tempered, 112 ksi (772 MPa) Tensile Strength
MIL-DTL-83133 Revision J:2015 TURBINE FUEL, AVIATION, KEROSENE TYPE, JP-8 (NATO F-34), NATO F-35, AND JP-8+100 (NATO F-37)
SAE ARP1247D Aircraft Ground Support Equipment — General Requirements
SAE AMS6277H Steel, Bars, Forgings, and Tubing 0.50Cr - 0.55Ni - 0.20Mo (0.18 - 0.23C) (SAE 8620) Vacuum Arc or Electroslag Remelted
MIL F 24385 : F FIRE EXTINGUISHING AGENT, AQUEOUS FILM FORMING FOAM, (AFFF) LIQUID CONCENTRATE, FOR FRESH AND SEA WATER
MIL H 17902 : F HOSE, END FITTINGS AND HOSE ASSEMBLIES, SYNTHETIC RUBBER, AIRCRAFT FUELS
JSSG-2009 Revision A:2013 Air Vehicle Subsystems
API 6D :2015 SPECIFICATION FOR PIPELINE AND PIPING VALVES
API 610 : 2010 CENTRIFUGAL PUMPS FOR PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES
AWS C3.7 : 1999 SPECIFICATION FOR ALUMINUM BRAZING
ASME B16.21 : 2016 NONMETALLIC FLAT GASKETS FOR PIPE FLANGES
MIL-PRF-87260 Revision B:2006 Foam Material, Explosion Suppression, Inherently Electrostatically Conductive, for Aircraft Fuel Tanks
ASTM D 6379 : 2011 : REDLINE TEST METHOD FOR DETERMINATION OF AROMATIC HYDROCARBON TYPES IN AVIATION FUELS AND PETROLEUM DISTILLATES - HIGH PERFORMANCE LIQUID CHROMATOGRAPHY METHOD WITH REFRACTIVE INDEX DETECTION
MIL F 16884 : J FUEL, NAVAL DISTILLATE
MIL-R-46082 Revision B:1983 RETAINING COMPOUNDS, SINGLE COMPONENT, ANAEROBIC
ASTM D 257 : 2014 : REDLINE Standard Test Methods for DC Resistance or Conductance of Insulating Materials
MIL-DTL-38219 Revision D:1998 TURBINE FUEL, LOW VOLATILITY, JP-7
MIL-PRF-8516 Revision G:1997 SEALING COMPOUND, SYNTHETIC RUBBER, ELECTRIC CONNECTORS AND ELECTRIC SYSTEMS, CHEMICALLY CURED
SAE AMS3279D Sealing Compound, Sprayable For Integral Fuel Tanks and Fuel Cell Cavities, For Intermittent Use to 350 °F (177 °C)
MMM-A-132 Revision B:1994 ADHESIVES, HEAT RESISTANT, AIRFRAME STRUCTURAL, METAL TO METAL
ASTM D 7171 : 2016 : REDLINE Standard Test Method for Hydrogen Content of Middle Distillate Petroleum Products by Low-Resolution Pulsed Nuclear Magnetic Resonance Spectroscopy
SAE AMS2410K Plating, Silver Nickel Strike, High Bake
ASTM D 1322 : 2015-06 TEST METHOD FOR SMOKE POINT OF KEROSINE AND AVIATION TURBINE FUEL
EI 1570 : 2012 HANDBOOK ON ELECTRONIC SENSORS FOR THE DETECTION OF PARTICULATE MATTER AND/OR FREE WATER DURING AIRCRAFT REFUELLING
SAE AMSP5315B Acrylonitrile-butadiene (NBR) Rubber For Fuel-Resistant Seals 60 to 70
SAE AMS3376C Sealing Compound, Non-Curing, Fluorosilicone Groove Injection Temperature and Fuel Resistant
ASTM D 240 : 2017 : REDLINE Standard Test Method for Heat of Combustion of Liquid Hydrocarbon Fuels by Bomb Calorimeter
FED-STD-791 Revision D:2007 TESTING METHOD OF LUBRICANTS, LIQUID FUELS, AND RELATED PRODUCTS
ASTM E 659 : 2015 : REDLINE Standard Test Method for Autoignition Temperature of Chemicals
MIL-HDBK-516 Revision C:2014 AIRWORTHINESS CERTIFICATION CRITERIA
MIL-DTL-25988 Revision C:2006 RUBBER, FLUOROSILICONE ELASTOMER, OIL- AND FUEL-RESISTANT, SHEETS, STRIPS, MOLDED PARTS, AND EXTRUDED SHAPES
MIL-DTL-27422 Revision F:2014 TANK, FUEL, CRASH-RESISTANT, BALLISTIC-TOLERANT, AIRCRAFT
ASTM D 2622 : 2016 : REDLINE Standard Test Method for Sulfur in Petroleum Products by Wavelength Dispersive X-ray Fluorescence Spectrometry
SAE AMS 2427 : 2012 ALUMINUM COATING, ION VAPOR DEPOSITION
SAE AMS4107F Aluminum Alloy Die Forgings (7050-T74) Solution Heat Treated and Overaged
MIL-S-85334 Base Document:1980 SEALING COMPOUND, NONCURING LOW CONSISTENCY, SILICONE, GROOVE INJECTION, FOR INTEGRAL FUEL TANKS
EI 1598 : 2012 DESIGN, FUNCTIONAL REQUIREMENTS AND LABORATORY TESTING PROTOCOLS FOR ELECTRONIC SENSORS TO MONITOR FREE WATER AND/OR PARTICULATE MATTER IN AVIATION FUEL
FED-STD-141 Revision D:2001 PAINT, VARNISH, LACQUER AND RELATED MATERIALS, METHODS OF INSPECTION, SAMPLING AND TESTING
SAE AMS5604H Steel, Corrosion Resistant, Sheet, Strip, and Plate 16.5Cr - 4.0Ni - 4.0Cu - 0.30Cb Solution Heat Treated, Precipitation Hardenable
MIL-H-4495 Revision D:1985 HOSE ASSEMBLY, RUBBER, AERIAL REFUELING
ASTM D 471 : 2016-02 TEST METHOD FOR RUBBER PROPERTY - EFFECT OF LIQUIDS
JSSG-2006 Base Document:1998 JOINT SERVICE SPECIFICATION GUIDE - AIRCRAFT STRUCTURES
ASTM D 3359 : 2017 : REDLINE Standard Test Methods for Rating Adhesion by Tape Test
SAE AMS6444M Steel, Bars, Forgings, and Tubing 1.45Cr (0.93 – 1.05C) (SAE 52100) Premium Aircraft-Quality, Consumable Electrode Vacuum Remelted
EI 1540 : 2014 DESIGN, CONSTRUCTION, COMMISSIONING, MAINTENANCE AND TESTING OF AVIATION FUELLING FACILITIES
SAE AMS7902G Beryllium Sheet and Plate 98Be
DOD-L-85645 Revision A:1988 LUBRICANT, DRY THIN FILM, MOLECULAR BONDED (METRIC)
SAE AMS3265E Sealing Compound, Polysulfide (T) Rubber, Fuel Resistant, Non-Chromated Corrosion Inhibiting For Intermittent Use to 360 °F (182 °C)
A-A-3097 Base Document:1997 ADHESIVES, CYANOACRYLATE, RAPID ROOM TEMPERATURE-CURING, SOLVENTLESS
MIL-PRF-46010 Revision H:2013 LUBRICANT, SOLID FILM, HEAT CURED, CORROSION INHIBITING NATO CODE S-1738
SAE AMS3278B Sealing and Coating Compound, Polyurethane (PUR) Fuel Resistant High Tensile Strength / Elongation For Integral Fuel Tanks / Fuel Cavities / General Purpose
ASTM D 5191 : 2015-10 TEST METHOD FOR VAPOR PRESSURE OF PETROLEUM PRODUCTS (MINI METHOD)

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