SAE J 515 : 2015
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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SPECIFICATION FOR O-RING MATERIALS USED WITH HYDRAULIC CONNECTORS
Available format(s)
Hardcopy , PDF
Superseded date
08-06-2022
Superseded by
Language(s)
English
Published date
24-11-2015
Publisher
Important note : Users cannot be edited or removed once added to your Multi user PDF.
1. SCOPE
2. REFERENCES
3. DEFINITIONS
4. O-RING REQUIREMENTS
5. TEST REQUIREMENTS AND QUALITY ASSURANCE
6. PACKING AND MARKING
7. NOTES
Appendix A - Hydraulic o-rings listed by size
Describes the specification for hydraulic O-ring material and properties and sizes applicable to face seal fittings, metric and inch stud ends, and four-bolt flange fittings.
| DocumentType |
Revision
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| Pages |
16
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| PublisherName |
SAE International
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
| SAE J 2552 : 2014 | PUSH-ON HOSE AND MATING HOSE FITTINGS |
| MIL-DTL-32460-3 Base Document:2013 | FITTING, ADAPTER, 90 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS MALE |
| MIL-DTL-32480-1 Base Document:2014 | Fitting, Adapter, Straight, Hydraulic and Pneumatic, Flareless Male to ORFS Male |
| MIL-DTL-32372-4 Revision A:2017 | Fitting, Adapter, Straight, Hydraulic and Pneumatic, NPTF Male to ORFS Bulkhead |
| MIL-DTL-32480-5 Base Document:2014 | Fitting, Adapter, 45 Degrees Elbow, Hydraulic and Pneumatic, Flareless Male to ORFS Bulkhead |
| MIL-DTL-32371-4 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Tee, Spherical on Branch |
| MIL-DTL-32372-12 Revision A:2017 | Fitting, Adapter, Tee, Hydraulic and Pneumatic, NPTF Male on Branch to ORFS Male Run to Run |
| 10/30199074 DC : 0 | BS ISO 6162-1 - HYDRAULIC FLUID POWER - FLANGE CONNECTORS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 1: FLANGE CONNECTORS FOR USE AT PRESSURES OF 3,5 MPA (35 BAR) TO 35 MPA (350 BAR), DN 13 TO DN 127 |
| SAE J 846 : 2015 | CODING SYSTEMS FOR IDENTIFICATION OF FLUID CONDUCTORS AND CONNECTORS |
| MIL-DTL-32480-6 Base Document:2014 | Fitting, Adapter, 90 Degree Elbow, Hydraulic and Pneumatic, Flareless, Male to ORFS Bulkhead |
| MIL-DTL-32372-8 Revision A:2017 | Fitting, Adapter, 45 Degree, Hydraulic and Pneumatic, NPTF Male to ORFS Female Swivel |
| MIL-DTL-32372-9 Revision A:2017 | Fitting, Adapter, 90 Degree, Hydraulic and Pneumatic, NPTF Male to ORFS Female Swivel |
| MIL-DTL-32371-3 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 90 Degrees Elbow |
| MIL-DTL-32372-7 Revision A:2017 | Fitting, Adapter, Straight, Hydraulic and Pneumatic, NPTF Male to ORFS Female Swivel |
| MIL-DTL-32372-6 Revision A:2017 | Fitting, Adapter, 90 Degree Male, Hydraulic and Pneumatic, NPTF to ORFS Bulkhead |
| MIL-DTL-32371-6 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Nipple Tube, Regular Hex, Long |
| MIL-DTL-32372 Revision A:2016 | Fitting, Adapter, Hydraulic and Pneumatic, NPTF to ORFS Connectors, 1500 to 3000 PSI and -65°F to 250°F |
| MIL-DTL-32372-2 Revision A:2017 | Fitting, Adapter, 45 DegreesElbow, Hydraulic and Pneumatic, NPTF Male to ORFS Male |
| MIL-DTL-32371-9 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Tee, Bulkhead, Spherical on Run |
| ASTM F 1387 : 1999 | Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings |
| 14/30244780 DC : 0 | BS ISO 19859 - GAS TURBINE APPLICATIONS - REQUIREMENTS FOR POWER GENERATION |
| SAE J518/1:2023 | Hydraulic Flange Tube, Pipe, and Hose Connections Four-Screw Flange Connection - Part 1: 3.5 to 35 MPa (Code 61) |
| SAE J1926/2:2023-03 | Connections for General Use and Fluid Power Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 2: Heavy-Duty (S Series) Stud Ends |
| MIL-DTL-32460-8 Base Document:2013 | FITTING, ADAPTER, 45 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS, FEMALE SWIVEL |
| 11/30232899 DC : 0 | BS ISO 6162-2 - HYDRAULIC FLUID POWER - FLANGE CONNECTIONS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 2: FLANGE CONNECTORS, PORTS AND MOUNTING SURFACES FOR USE AT A PRESSURE OF 42 MPA (420 BAR), DN 13 TO DN 76 |
| MIL-DTL-32480-3 Base Document:2014 | Fitting, Adapter, 90 Degree Elbow, Hydraulic and Pneumatic, Flareless Male to ORFS Male |
| MIL-DTL-32460-5 Base Document:2013 | FITTING, ADAPTER, 45 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS BULKHEAD |
| MIL-DTL-32460-7 Base Document:2013 | FITTING, ADAPTER, STRAIGHT, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS, FEMALE SWIVEL |
| SAE J 518/3 : 2015 | HYDRAULIC FLANGE CLAMPS, 2-SCREW FLANGE CONNECTION TO BE USED WITH SAE J518-1, (CODE 61) CONNECTIONS WHERE ONLY LOW PRESSURE IS REQUIRED |
| MIL-DTL-18866 Revision J:2015 | Fittings, Hydraulic Tube, Flared, 37 Degree and Flareless, General Specification for |
| MIL-DTL-32460-1 Base Document:2013 | FITTING, ADAPTER, STRAIGHT, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS MALE |
| NFE 48 072 : 2005 | HYDRAULIC FLUID POWER - FLANGE HEADS FOR FLANGES ACCORDING TO NF ISO 6164 |
| SAE J 1453/3 : 2012 | SPECIFICATION FOR O-RING FACE SEAL CONNECTORS: PART 3 - REQUIREMENTS, DIMENSIONS, AND TESTS FOR STEEL UNIONS, BULKHEADS, SWIVELS, BRAZE SLEEVES, CAPS, AND CONNECTORS WITH SAE J1926-2 INCH STUD ENDS |
| MIL-DTL-32460-6 Base Document:2013 | FITTING, ADAPTER, 90 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS BULKHEAD |
| MIL-DTL-32372-11 Revision A:2017 | Fitting, Adapter, Tee, Hydraulic and Pneumatic, ORFS Male to ORFS Female Swivel to NPTF Male on Branch |
| SAE J 1298 :2010(S2017) | CONNECTIONS FOR FLUID POWER AND GENERAL USE - HYDRAULIC COUPLINGS - DIAGNOSTIC PORT SIZES AND LOCATIONS |
| ISO 6162-2:2018 | Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 2: Flange connectors, ports and mounting surfaces for use at a pressure of 42 MPa (420 bar), DN 13 to DN 76 |
| ISO 6164:1994 | Hydraulic fluid power Four-screw, one-piece square-flange connections for use at pressures of 25 MPa and 40 MPa (250 bar and 400 bar) |
| SAE J 1502 : 2013 | CONNECTIONS FOR FLUID POWER AND GENERAL USE - HYDRAULIC COUPLINGS - DIAGNOSTIC |
| SAE J 518/2 : 2017 | HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, 4-SCREW FLANGE CONNECTION - PART 2: 42 MPA (CODE 62) |
| ASTM F 1387 : 1999 : R2012 | Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings |
| MIL-DTL-52525-17 Revision C:2008 | FITTINGS, CLAMP-HALVES, FLANGE TO PORT, FOR 4-BOLT SPLIT-FLANGE |
| MIL-DTL-52525 Revision F:2008 | FITTINGS, HOSE, HYDRAULIC, REUSABLE, FIELD-ATTACHABLE AND CLAMP-HALVES, TO MATE WITH SAE-J517 TYPE HOSES, GENERAL SPECIFICATION FOR |
| SAE J 1453/1 : 2012 | SPECIFICATION FOR O-RING FACE SEAL CONNECTORS - PART 1: TUBE CONNECTION DETAILS AND COMMON REQUIREMENTS FOR PERFORMANCE AND TESTS |
| MIL-DTL-32480-2 Base Document:2014 | Fitting, Adapter, 45 Degree Elbow, Hydraulic and Pneumatic, Flareless Male to ORFS Male |
| SAE J 2337-2 : 2017 | CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 2: STUD END REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS |
| MIL-DTL-32460-4 Base Document:2013 | FITTING, ADAPTER, STRAIGHT, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS BULKHEAD |
| MIL-DTL-32372-5 Revision A:2017 | Fitting, Adapter, 45 Degree, Hydraulic and Pneumatic, NPTF Male to ORFS Bulkhead |
| BS ISO 6162-1:2012 | Hydraulic fluid power. Flange connections with split or one-piece flange clamps and metric or inch screws Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127 |
| MIL-DTL-32460-9 Base Document:2013 | FITTING, ADAPTER, 90 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS, FEMALE SWIVEL |
| SAE J 1453/2 : 2015 | Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, Caps, and Connectors with ISO 6149-2 Metric Stud Ends and ISO 6162 4-Bolt Flange Heads |
| SAE J 518/1 : 2013 | HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, 4-SCREW FLANGE CONNECTION - PART 1: 3.5 MPA TO 35 MPA (CODE 61) |
| ASTM F 1387 : 1999 : R2005 | Standard Specification for Performance of Piping and Tubing Mechanically Attached Fittings |
| MIL-DTL-32371-1 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Straight |
| MIL-DTL-52525-16 Revision D:2008 | FITTINGS, CLAMP-HALVES, FOR 4-BOLT SPLIT-FLANGE, SAE-J518, TYPE SPLIT-FLANGE CLAMP (SFC) |
| SAE J 1065 : 2016 | NOMINAL REFERENCE WORKING PRESSURES FOR STEEL HYDRAULIC TUBING |
| SAE J 2551 : 2013 | RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON AND ALLOY STEEL TUBING APPLICATIONS |
| SAE J 2337-3 : 2017 | CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 3: PORT PLUG REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS |
| SAE J 2551/1 : 2013 | RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON, ALLOY AND HIGH STRENGTH LOW ALLOY STEEL TUBING APPLICATIONS - PART 1: DESIGN AND FABRICATION |
| SAE J 2337-1 : 2014 | CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 1: PORTS WITH RECESSED CONICAL SEAT REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS |
| ISO 6162-1:2012 | Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 1: Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127 |
| MIL-DTL-32372-1 Revision A:2017 | Fitting, Adapter, Straight, Hydraulic and Pneumatic, NPTF Male to ORFS Male |
| MIL-DTL-32371-8 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 90 Degree Elbow, Bulkhead |
| MIL-DTL-32371-5 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, Union Cross, Spherical on Branch |
| MIL-DTL-32371-7 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 45 Degrees Elbow, Bulkhead |
| MIL-DTL-32480-4 Base Document:2014 | Fitting, Adapter, Straight, Hydraulic and Pneumatic, Flareless Male to ORFS Bulkhead |
| MIL-DTL-32371-2 Base Document:2012 | Fittings, Hydraulic Tube, Spherical to ORFS, Male Adapter, 45 Degrees Elbow |
| 16/30328245 DC : 0 | BS ISO 6164 - HYDRAULIC FLUID POWER - FOUR-SCREW, ONE-PIECE SQUARE FLANGE CONNECTIONS FOR USE AT PRESSURES OF 42 MPA, DN 10 TO 80 |
| SAE J 1926/2 : 2016 | CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 2: HEAVY-DUTY (S SERIES) STUD ENDS |
| SAE J 2551/3 : 2013 | RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON, ALLOY AND HIGH STRENGTH LOW ALLOY STEEL TUBING APPLICATIONS - PART 3: PROCUREMENT |
| SAE J 2551/2 : 2013 | RECOMMENDED PRACTICES FOR FLUID CONDUCTOR CARBON, ALLOY AND HIGH STRENGTH LOW ALLOY STEEL TUBING APPLICATIONS - PART 2: GENERAL SPECIFICATIONS AND PERFORMANCE REQUIREMENTS |
| MIL-DTL-32460-2 Base Document:2013 | FITTING, ADAPTER, 45 DEGREES ELBOW, HYDRAULIC AND PNEUMATIC, 37 DEGREES FLARE, MALE TO ORFS MALE |
| DIN ISO 6162-1:2006-02 | HYDRAULIC FLUID POWER - FLANGE CONNECTORS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 1: FLANGE CONNECTORS FOR USE AT PRESSURES OF 3,5 MPA (35 BAR) TO 35 MPA (350 BAR), DN 13 TO DN 127 |
| MIL-DTL-32372-3 Revision A:2017 | Fitting, Adapter, 90 Degree Elbow, Hydraulic and Pneumatic, NPTF Male to ORFS Male |
| MIL-DTL-32372-10 Revision A:2017 | Fitting, Adapter, Tee, Hydraulic and Pneumatic, ORFS Female Run to Run to NPTF Male on Branch |
| DIN ISO 6162-2:2006-02 | HYDRAULIC FLUID POWER - FLANGE CONNECTORS WITH SPLIT OR ONE-PIECE FLANGE CLAMPS AND METRIC OR INCH SCREWS - PART 2: FLANGE CONNECTORS FOR USE AT PRESSURES OF 35 MPA (350 BAR) TO 40 MPA (400 BAR), DN 13 TO DN 51 |
| SAE J 1926/3 : 2016 | CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 3: LIGHT-DUTY (L-SERIES) STUD ENDS |
| SAE J 2593 : 2015 | INFORMATION REPORT FOR THE INSTALLATION OF FLUID CONDUCTORS AND CONNECTORS |
| SAE J 2337-3 : 2002 | CONNECTIONS FOR FLUID POWER AND HIGH PRESSURE USE - PORTS, STUD ENDS, AND PLUGS WITH ISO 261 THREADS AND O-RING SEALING - PART 3: PORT PLUG REQUIREMENTS, DIMENSIONS, DESIGN, AND TEST METHODS |
| MIL-R-83248 Revision C:1994 | RUBBER, FLUOROCARBON ELASTOMER, HIGH TEMPERATURE, FLUID, AND COMPRESSION SET RESISTANT |
| SAE J 200 : 2015 | CLASSIFICATION SYSTEM FOR RUBBER MATERIALS |
| ISO 11926-2:1995 | Connections for general use and fluid power — Ports and stud ends with ISO 725 threads and O-ring sealing — Part 2: Heavy-duty (S series) stud ends |
| SAE J 518 : 2013 | HYDRAULIC FLANGED TUBE, PIPE, AND HOSE CONNECTIONS, FOUR-BOLT SPLIT FLANGE TYPE |
| SAE J 1926/3 : 2016 | CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 3: LIGHT-DUTY (L-SERIES) STUD ENDS |
| ISO 5598:2008 | Fluid power systems and components Vocabulary |
| ISO 1101:2017 | Geometrical product specifications (GPS) — Geometrical tolerancing — Tolerances of form, orientation, location and run-out |
| ASTM D 1414 : 2015 : REDLINE | Standard Test Methods for Rubber O-Rings |
| SAE AS 568 : 2014 | AEROSPACE SIZE STANDARD FOR O-RINGS |
| SAE J 1453/2 : 2015 | Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, Caps, and Connectors with ISO 6149-2 Metric Stud Ends and ISO 6162 4-Bolt Flange Heads |
| ISO 6162-2:2012 | Hydraulic fluid power Flange connections with split or one-piece flange clamps and metric or inch screws Part 2: Flange connectors, ports and mounting surfaces for use at a pressure of 42 MPa (420 bar), DN 13 to DN 76 |
| SAE J 1453/3 : 2012 | SPECIFICATION FOR O-RING FACE SEAL CONNECTORS: PART 3 - REQUIREMENTS, DIMENSIONS, AND TESTS FOR STEEL UNIONS, BULKHEADS, SWIVELS, BRAZE SLEEVES, CAPS, AND CONNECTORS WITH SAE J1926-2 INCH STUD ENDS |
| ISO 6149-3:2006 | Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 3: Dimensions, design, test methods and requirements for light-duty (L series) stud ends |
| ISO 1302:2002 | Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation |
| ISO 8434-3:2005 | Metallic tube connections for fluid power and general use — Part 3: O-ring face seal connectors |
| ISO 6162-1:2012 | Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 1: Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127 |
| ISO 6149-2:2006 | Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 2: Dimensions, design, test methods and requirements for heavy-duty (S series) stud ends |
| ASTM D 865 : 2011 | Standard Test Method for Rubber<char: emdash>Deterioration by Heating in Air (Test Tube Enclosure) |
| ISO 11926-3:1995 | Connections for general use and fluid power — Ports and stud ends with ISO 725 threads and O-ring sealing — Part 3: Light-duty (L series) stud ends |
| ISO 3601-1:2012 | Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and designation codes |
| ASTM D 1329 : 2016 : REDLINE | Standard Test Method for Evaluating Rubber Property—Retraction at Lower Temperatures (TR Test) |
| SAE J 1926/2 : 2016 | CONNECTIONS FOR GENERAL USE AND FLUID POWER - PORTS AND STUD ENDS WITH ASME B1.1 THREADS AND O-RING SEALING - PART 2: HEAVY-DUTY (S SERIES) STUD ENDS |
| ISO 3601-3:2005 | Fluid power systems O-rings Part 3: Quality acceptance criteria |
| ISO 48:2010 | Rubber, vulcanized or thermoplastic Determination of hardness (hardness between 10 IRHD and 100 IRHD) |
| ASTM D 471 : 2016-02 | TEST METHOD FOR RUBBER PROPERTY - EFFECT OF LIQUIDS |
| ISO 3448:1992 | Industrial liquid lubricants — ISO viscosity classification |
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