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AWS D17.1 : 2001

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

SPECIFICATION FOR FUSION WELDING FOR AEROSPACE APPLICATIONS

Superseded date

25-01-2015

Superseded by

AWS D17.1/D17.1M : 2012

Published date

01-01-2001

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Personnel
Foreword
List of Tables
List of Figures
1. General Requirements
   1.1 Scope
   1.2 Classification
   1.3 Approval
   1.4 Mandatory Provisions and Authority
   1.5 Definitions
   1.6 Welding Symbols
   1.7 Safety Precautions
   1.8 Standard Units of Measure
2. Applicable Documents
   2.1 Government Documents
   2.2 Nongovernment Documents
3. Design of Welded Connections
   3.1 Scope
   3.2 Weldment Design Data
   3.3 General Drawing Requirements
4. Performance and Procedure Qualification
   4.1 General Description
   4.2 General Requirements (Performance)
   4.3 Detailed Requirements (Performance)
   4.4 Welding Procedure Qualification (Procedure)
5. Fabrication
   5.1 Scope
   5.2 Welding Consumables
   5.3 Welding Equipment
   5.4 Weld Settings
   5.5 Preweld Cleaning and Other Preparation
   5.6 Preweld Joint Preparation and Fit-Up
   5.7 Preheating and Interpass Temperature Control
   5.8 Tack Welds
   5.9 Weld Start and Run-Off Tabs
   5.10 Weld Shielding for GTAW, GMAW, and PAW
   5.11 Tungsten Electrodes
   5.12 Filler Materials
   5.13 Interpass Cleaning
   5.14 Welding
   5.15 Postweld Cleaning
   5.16 Postweld Processing
   5.17 Weld Identification Requirements
   5.18 Acceptance Inspection
   5.19 Rework
   5.20 Repair
   5.21 Record Requirements
6. Inspection
   6.1 Qualification of Inspection Personnel
   6.2 Vision Test
   6.3 Visual Weld Inspection
   6.4 Nondestructive Inspection
   6.5 Acceptance Criteria
   6.6 Inspection Records
7. Repair of Existing Structures
   7.1 Scope
   7.2 Design
   7.3 Welding Procedures
   7.4 Welder and Welding Operator Qualification
   7.5 Welding Equipment
   7.6 Weld Repair Inspection
   7.7 Grounding
   7.8 Repair Documentation
8. Nonflight Hardware
   8.1 Scope
   8.2 Supplemental Requirements
   8.3 Joint Classifications
   8.4 Qualification
   8.5 Fabrication
   8.6 Inspection
   8.7 Weld Rework
Annex I - Guidelines for Design, Analysis, and Fabrication
Annex II - Effective Throat
Annex III - Terms and Definitions
Annex A - Safe Practices
Annex B - Technical Inquiries
Commentary

Provides requirements for fusion welding of aerospace hardware.

DevelopmentNote
Supersedes SAE AMS STD 1595. (11/2002) Supersedes SAE AMS STD 2219. (03/2003) Supersedes MIL STD 2219 (A). (09/2009)
DocumentType
Standard
PublisherName
American Welding Society
Status
Superseded
SupersededBy
Supersedes

AWS C7.1M/C7.1 : 2013 RECOMMENDED PRACTICES FOR ELECTRON BEAM WELDING AND ALLIED PROCESSES
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SAE AMS 4941 G : 2017 TITANIUM TUBING, WELDED, 40 KSI (276 MPA) YIELD STRENGTH
MIL-STD-2219 Revision A:2005 FUSION WELDING FOR AEROSPACE APPLICATIONS
MIL-DTL-5886 Revision H:2009 Cylinder, Aircraft Oxygen, Low Pressure, Nonshatterable
SAE AS 8056 : 2004(R2016) MINIMUM DESIGN AND PERFORMANCE OF AIRPLANE GALLEY IN-FLIGHT CARTS, CONTAINERS, AND ASSOCIATED COMPONENTS
SAE ARP 1330 : 2014 WELDING OF STRUCTURES FOR GROUND SUPPORT EQUIPMENT
SAE AS 1975 : 2016 Hose Assembly, Polytetrafluoroethylene, Para-Aramid Reinforced, 3000/4000 psi, 275 °F, Standard Duty, Hydraulic, Aircraft Systems
MIL-HDBK-115 Revision C:2016 U.S. ARMY REVERSE ENGINEERING HANDBOOK (GUIDELINES AND PROCEDURES)
FAA AC 33-6 : 2017 WELD REPAIR OF ALUMINUM CRANKCASES AND CYLINDERS OF PISTON ENGINES
SAE AS 1424 : 2014 HOSE ASSEMBLIES, METAL, MEDIUM PRESSURE, HIGH TEMPERATURE
SAE AS 5420 : 2017 HOSE ASSEMBLY, HEATED, 125 PSIG, LINED SILICONE, POTABLE WATER, PROCUREMENT SPECIFICATION
NASA MSFC SPEC 3679 : 2012 PROCESS SPECIFICATION - WELDING AEROSPACE HARDWARE
NASA PRC 0015 : 2016 PROCESS SPECIFICATION FOR AUTOMATIC AND MACHINE ARC WELDING OF TITANIUM AND TITANIUM ALLOY HARDWARE
NASA STD 5005(INT) : 2007 THE DESIGN AND FABRICATION OF GROUND SUPPORT EQUIPMENT
NASA JSC 27301 : 2009 MATERIALS AND PROCESSES SELECTION, CONTROL, AND IMPLEMENTATION PLAN FOR JSC FLIGHT HARDWARE
MIL-HDBK-454 Revision B:2007 GENERAL GUIDELINES FOR ELECTRONIC EQUIPMENT
IPC A 630 : 0 ACCEPTABILITY STANDARD FOR MANUFACTURE, INSPECTION AND TESTING OF ELECTRONIC ENCLOSURES
SAE AS 4751 : 2005 COUPLING ASSEMBLY, V-BAND SHEET METAL WIDE FLANGE, PNEUMATIC TUBE
SAE AS 12500 : 2018 CORROSION PREVENTION AND DETERIORATION CONTROL IN ELECTRONIC COMPONENTS AND ASSEMBLIES
SAE AS 4468 G : 2017 HOSE ASSEMBLY, 125 PSI, LINED SILICONE, POTABLE WATER, PROCUREMENT SPECIFICATION
NASA PRC 0008 : 2004 PROCESS SPECIFICATION FOR THE QUALIFICATION OF MANUAL ARC WELDERS
SAE AMS 2694 : 2013 IN-PROCESS WELDING OF CASTINGS

AWS D1.4 : 1998 STRUCTURAL WELDING CODE - REINFORCING STEEL
AWS C7.1 : 1999 RECOMMENDED PRACTICES FOR ELECTRON BEAM WELDING
A-A-59503 Revision C:2011 NITROGEN, TECHNICAL
AWS D14.6 : 1996 SPECIFICATION FOR WELDING OF ROTATING ELEMENTS OF EQUIPMENT
AWS D3.6 : 1993 UNDERWATER WELDING, SPECIFICATION FOR,
AWS D1.2 : 1997 STRUCTURAL WELDING CODE - ALUMINUM
AWS A2.4 : 2012 STANDARD SYMBOLS FOR WELDING, BRAZING, AND NONDESTRUCTIVE EXAMINATION
AWS A5.20 : 1995 SPECIFICATION FOR CARBON STEEL ELECTRODES FOR FLUX CORED ARC WELDING
ASNT SNT TC 1A : 2016 TOPICAL OUTLINES FOR QUALIFICATION OF NONDESTRUCTIVE TESTING PERSONNEL
AWS D14.4 : 1997 SPECIFICATION FOR WELDED JOINTS IN MACHINERY AND EQUIPMENT
BB-H-1168 Revision D:2010 HELIUM, TECHNICAL
AWS C7.2 : 1998 RECOMMENDED PRACTICES FOR LASER BEAM WELDING, CUTTING AND DRILLING
BB-O-925 Revision A:1961 OXYGEN, TECHNICAL, GAS AND LIQUID
CGA G 11.1 : 2016 COMMODITY SPECIFICATION FOR ARGON
AWS D1.5 : 1996 BRIDGE WELDING CODE
MIL A 18455 : C ARGON, TECHNICAL
AWS QC2 : 1993 RECOMMENDED PRACTICE FOR TRAINING, QUALIFICATION, AND CERTIFICATION OF WELDING INSPECTOR SPECIALIST AND WELDING INSPECTOR ASSISTANT
AWS D1.6 : 1999 ERRATA 1999 STRUCTURAL WELDING CODE - STAINLESS STEEL
CGA G 6.2 : 2011 COMMODITY SPECIFICATION FOR CARBON DIOXIDE
AWS A5.12 : 1992 TUNGSTEN AND TUNGSTEN ALLOY ELECTRODES FOR ARC WELDING AND CUTTING, SPECIFICATION FOR
AWS A1.1 : 2016 METRIC PRACTICE GUIDE FOR THE WELDING INDUSTRY
AWS A5.5 : 1996 SPECIFICATION FOR LOW ALLOY STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING
AWS D9.1 : 1990 SHEET METAL WELDING CODE - HEATING, VENTILATING AND AIR CONDITIONING SYSTEMS, FOOD PROCESSING EQUIPMENT, AND ARCHITECTURAL SHEET METAL
BB-H-886 Revision E:2011 HYDROGEN
AWS A5.1 : 91(R1999) SPECIFICATION FOR CARBON STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING
AWS A5.29 : 1998 SPECIFICATION FOR LOW ALLOY STEEL ELECTRODES FOR FLUX CORED ARC WELDING
AWS A3.0 : 0 STANDARD WELDING TERMS AND DEFINITIONS - INCLUDING TERMS FOR ADHESIVE BONDING, BRAZING, SOLDERING, THERMAL CUTTING, AND THERMAL SPRAYING
AWS B2.1 : 2005 SPECIFICATION FOR WELDING PROCEDURE AND PERFORMANCE QUALIFICATION
BB-C-101 Revision D:2011 CARBON DIOXIDE (CO[2]): TECHNICAL AND USP
AWS QC1 : 2007 STANDARD FOR AWS CERTIFICATION OF WELDING INSPECTORS
AWS D14.5 : 1997 SPECIFICATION FOR WELDING OF PRESSES AND PRESS COMPONENTS
AWS D14.3 : 1994 WELDING EARTHMOVING AND CONSTRUCTION EQUIPMENT, SPECIFICATION FOR,
ASTM E 1444 : 2005 Standard Practice for Magnetic Particle Testing
AWS A5.30 : 1997 CONSUMABLE INSERTS, SPECIFICATION FOR
BB-A-106 Revision D:2010 ACETYLENE, TECHNICAL, DISSOLVED
CGA G 4.3 : 2015 COMMODITY SPECIFICATION FOR OXYGEN
ANSI Z49.1 : 2012 SAFETY IN WELDING, CUTTING, AND ALLIED PROCESSES
CGA G 1.1 : 2017 COMMODITY SPECIFICATION FOR ACETYLENE
AWS D1.3 : 1998 ERRATA 1998 STRUCTURAL WELDING CODE - SHEET STEEL
CGA G 10.1 : 2016 COMMODITY SPECIFICATION FOR NITROGEN
AWS D1.1 : 2000 STRUCTURAL WELDING CODE - STEEL
AWS D15.1 : 2001 ERRATA 2005 RAILROAD WELDING SPECIFICATION - CARS AND LOCOMOTIVES
AWS B4.0:2016 STANDARD METHODS FOR MECHANICAL TESTING OF WELDS
AWS D14.1 : 1997 SPECIFICATION FOR WELDING INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT
AWS D14.2 : 1993 SPECIFICATION FOR METAL CUTTING MACHINE TOOL WELDMENTS
AWS D5.2 : 1984 WELDED STEEL ELEVATED TANKS, STANDPIPES, AND RESERVOIRS FOR WATER STORAGE, STANDARD FOR,

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