AWS D17.1 : 2001
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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SPECIFICATION FOR FUSION WELDING FOR AEROSPACE APPLICATIONS
25-01-2015
01-01-2001
Personnel
Foreword
List of Tables
List of Figures
1. General Requirements
1.1 Scope
1.2 Classification
1.3 Approval
1.4 Mandatory Provisions and Authority
1.5 Definitions
1.6 Welding Symbols
1.7 Safety Precautions
1.8 Standard Units of Measure
2. Applicable Documents
2.1 Government Documents
2.2 Nongovernment Documents
3. Design of Welded Connections
3.1 Scope
3.2 Weldment Design Data
3.3 General Drawing Requirements
4. Performance and Procedure Qualification
4.1 General Description
4.2 General Requirements (Performance)
4.3 Detailed Requirements (Performance)
4.4 Welding Procedure Qualification (Procedure)
5. Fabrication
5.1 Scope
5.2 Welding Consumables
5.3 Welding Equipment
5.4 Weld Settings
5.5 Preweld Cleaning and Other Preparation
5.6 Preweld Joint Preparation and Fit-Up
5.7 Preheating and Interpass Temperature Control
5.8 Tack Welds
5.9 Weld Start and Run-Off Tabs
5.10 Weld Shielding for GTAW, GMAW, and PAW
5.11 Tungsten Electrodes
5.12 Filler Materials
5.13 Interpass Cleaning
5.14 Welding
5.15 Postweld Cleaning
5.16 Postweld Processing
5.17 Weld Identification Requirements
5.18 Acceptance Inspection
5.19 Rework
5.20 Repair
5.21 Record Requirements
6. Inspection
6.1 Qualification of Inspection Personnel
6.2 Vision Test
6.3 Visual Weld Inspection
6.4 Nondestructive Inspection
6.5 Acceptance Criteria
6.6 Inspection Records
7. Repair of Existing Structures
7.1 Scope
7.2 Design
7.3 Welding Procedures
7.4 Welder and Welding Operator Qualification
7.5 Welding Equipment
7.6 Weld Repair Inspection
7.7 Grounding
7.8 Repair Documentation
8. Nonflight Hardware
8.1 Scope
8.2 Supplemental Requirements
8.3 Joint Classifications
8.4 Qualification
8.5 Fabrication
8.6 Inspection
8.7 Weld Rework
Annex I - Guidelines for Design, Analysis, and Fabrication
Annex II - Effective Throat
Annex III - Terms and Definitions
Annex A - Safe Practices
Annex B - Technical Inquiries
Commentary
Provides requirements for fusion welding of aerospace hardware.
| DevelopmentNote |
Supersedes SAE AMS STD 1595. (11/2002) Supersedes SAE AMS STD 2219. (03/2003) Supersedes MIL STD 2219 (A). (09/2009)
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| DocumentType |
Standard
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| PublisherName |
American Welding Society
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
| AWS C7.1M/C7.1 : 2013 | RECOMMENDED PRACTICES FOR ELECTRON BEAM WELDING AND ALLIED PROCESSES |
| SAE AS1895D | Coupling Assembly, V-Retainer, High Pressure High Temperature, Pneumatic Tube |
| SAE AMS4941G | Titanium Tubing, Welded 40 ksi (276 MPa) Yield Strength |
| MIL-STD-2219 Revision A:2005 | FUSION WELDING FOR AEROSPACE APPLICATIONS |
| MIL-DTL-5886 Revision H:2009 | Cylinder, Aircraft Oxygen, Low Pressure, Nonshatterable |
| SAE AS8056 | Minimum Design and Performance of Airplane Galley In-Flight Carts, Containers, and Associated Components |
| SAE ARP1330D | Welding of Structures for Ground Support Equipment |
| SAE AS1975G | Hose Assembly, Polytetrafluoroethylene, Para-Aramid Reinforced, 3000/4000 psi, 275 °F, Standard Duty, Hydraulic, Aircraft Systems |
| MIL-HDBK-115 Revision C:2016 | U.S. ARMY REVERSE ENGINEERING HANDBOOK (GUIDELINES AND PROCEDURES) |
| FAA AC 33-6 : 2017 | WELD REPAIR OF ALUMINUM CRANKCASES AND CYLINDERS OF PISTON ENGINES |
| SAE AS1424G | Hose Assemblies, Metal, Medium Pressure, High Temperature |
| SAE AS5420G | Hose Assembly, Heated, 125 psig, Lined Silicone, Potable Water, Procurement Specification |
| NASA MSFC SPEC 3679 : 2012 | PROCESS SPECIFICATION - WELDING AEROSPACE HARDWARE |
| NASA PRC 0015 : 2016 | PROCESS SPECIFICATION FOR AUTOMATIC AND MACHINE ARC WELDING OF TITANIUM AND TITANIUM ALLOY HARDWARE |
| NASA STD 5005(INT) : 2007 | THE DESIGN AND FABRICATION OF GROUND SUPPORT EQUIPMENT |
| NASA JSC 27301 : 2009 | MATERIALS AND PROCESSES SELECTION, CONTROL, AND IMPLEMENTATION PLAN FOR JSC FLIGHT HARDWARE |
| MIL-HDBK-454 Revision B:2007 | GENERAL GUIDELINES FOR ELECTRONIC EQUIPMENT |
| IPC A 630 : 0 | ACCEPTABILITY STANDARD FOR MANUFACTURE, INSPECTION AND TESTING OF ELECTRONIC ENCLOSURES |
| SAE AS 4751 : 2005 | COUPLING ASSEMBLY, V-BAND SHEET METAL WIDE FLANGE, PNEUMATIC TUBE |
| SAE AS12500 | Corrosion Prevention and Deterioration Control in Electronic Components and Assemblies |
| SAE AS4468G | Hose Assembly, 125 psi, Lined Silicone, Potable Water, Procurement Specification |
| NASA PRC 0008 : 2004 | PROCESS SPECIFICATION FOR THE QUALIFICATION OF MANUAL ARC WELDERS |
| SAE AMS 2694 : 2013 | IN-PROCESS WELDING OF CASTINGS |
| AWS D1.4 : 1998 | STRUCTURAL WELDING CODE - REINFORCING STEEL |
| AWS C7.1 : 1999 | RECOMMENDED PRACTICES FOR ELECTRON BEAM WELDING |
| A-A-59503 Revision C:2011 | NITROGEN, TECHNICAL |
| AWS D14.6 : 1996 | SPECIFICATION FOR WELDING OF ROTATING ELEMENTS OF EQUIPMENT |
| AWS D3.6 : 1993 | UNDERWATER WELDING, SPECIFICATION FOR, |
| AWS D1.2 : 1997 | STRUCTURAL WELDING CODE - ALUMINUM |
| AWS A2.4 : 2012 | STANDARD SYMBOLS FOR WELDING, BRAZING, AND NONDESTRUCTIVE EXAMINATION |
| AWS A5.20 : 1995 | SPECIFICATION FOR CARBON STEEL ELECTRODES FOR FLUX CORED ARC WELDING |
| ASNT SNT TC 1A : 2016 | TOPICAL OUTLINES FOR QUALIFICATION OF NONDESTRUCTIVE TESTING PERSONNEL |
| AWS D14.4 : 1997 | SPECIFICATION FOR WELDED JOINTS IN MACHINERY AND EQUIPMENT |
| BB-H-1168 Revision D:2010 | HELIUM, TECHNICAL |
| AWS C7.2 : 1998 | RECOMMENDED PRACTICES FOR LASER BEAM WELDING, CUTTING AND DRILLING |
| BB-O-925 Revision A:1961 | OXYGEN, TECHNICAL, GAS AND LIQUID |
| CGA G 11.1 : 2016 | COMMODITY SPECIFICATION FOR ARGON |
| AWS D1.5 : 1996 | BRIDGE WELDING CODE |
| MIL A 18455 : C | ARGON, TECHNICAL |
| AWS QC2 : 1993 | RECOMMENDED PRACTICE FOR TRAINING, QUALIFICATION, AND CERTIFICATION OF WELDING INSPECTOR SPECIALIST AND WELDING INSPECTOR ASSISTANT |
| AWS D1.6 : 1999 ERRATA 1999 | STRUCTURAL WELDING CODE - STAINLESS STEEL |
| CGA G 6.2 : 2011 | COMMODITY SPECIFICATION FOR CARBON DIOXIDE |
| AWS A5.12 : 1992 | TUNGSTEN AND TUNGSTEN ALLOY ELECTRODES FOR ARC WELDING AND CUTTING, SPECIFICATION FOR |
| AWS A1.1 : 2016 | METRIC PRACTICE GUIDE FOR THE WELDING INDUSTRY |
| AWS A5.5 : 1996 | SPECIFICATION FOR LOW ALLOY STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING |
| AWS D9.1 : 1990 | SHEET METAL WELDING CODE - HEATING, VENTILATING AND AIR CONDITIONING SYSTEMS, FOOD PROCESSING EQUIPMENT, AND ARCHITECTURAL SHEET METAL |
| BB-H-886 Revision E:2011 | HYDROGEN |
| AWS A5.1 : 91(R1999) | SPECIFICATION FOR CARBON STEEL ELECTRODES FOR SHIELDED METAL ARC WELDING |
| AWS A5.29 : 1998 | SPECIFICATION FOR LOW ALLOY STEEL ELECTRODES FOR FLUX CORED ARC WELDING |
| AWS A3.0 : 0 | STANDARD WELDING TERMS AND DEFINITIONS - INCLUDING TERMS FOR ADHESIVE BONDING, BRAZING, SOLDERING, THERMAL CUTTING, AND THERMAL SPRAYING |
| AWS B2.1 : 2005 | SPECIFICATION FOR WELDING PROCEDURE AND PERFORMANCE QUALIFICATION |
| BB-C-101 Revision D:2011 | CARBON DIOXIDE (CO[2]): TECHNICAL AND USP |
| AWS QC1 : 2007 | STANDARD FOR AWS CERTIFICATION OF WELDING INSPECTORS |
| AWS D14.5 : 1997 | SPECIFICATION FOR WELDING OF PRESSES AND PRESS COMPONENTS |
| AWS D14.3 : 1994 | WELDING EARTHMOVING AND CONSTRUCTION EQUIPMENT, SPECIFICATION FOR, |
| ASTM E 1444 : 2005 | Standard Practice for Magnetic Particle Testing |
| AWS A5.30 : 1997 | CONSUMABLE INSERTS, SPECIFICATION FOR |
| BB-A-106 Revision D:2010 | ACETYLENE, TECHNICAL, DISSOLVED |
| CGA G 4.3 : 2015 | COMMODITY SPECIFICATION FOR OXYGEN |
| ANSI Z49.1 : 2012 | SAFETY IN WELDING, CUTTING, AND ALLIED PROCESSES |
| CGA G 1.1 : 2017 | COMMODITY SPECIFICATION FOR ACETYLENE |
| AWS D1.3 : 1998 ERRATA 1998 | STRUCTURAL WELDING CODE - SHEET STEEL |
| CGA G 10.1 : 2016 | COMMODITY SPECIFICATION FOR NITROGEN |
| AWS D1.1 : 2000 | STRUCTURAL WELDING CODE - STEEL |
| AWS D15.1 : 2001 ERRATA 2005 | RAILROAD WELDING SPECIFICATION - CARS AND LOCOMOTIVES |
| AWS B4.0:2016 | STANDARD METHODS FOR MECHANICAL TESTING OF WELDS |
| AWS D14.1 : 1997 | SPECIFICATION FOR WELDING INDUSTRIAL AND MILL CRANES AND OTHER MATERIAL HANDLING EQUIPMENT |
| AWS D14.2 : 1993 | SPECIFICATION FOR METAL CUTTING MACHINE TOOL WELDMENTS |
| AWS D5.2 : 1984 | WELDED STEEL ELEVATED TANKS, STANDPIPES, AND RESERVOIRS FOR WATER STORAGE, STANDARD FOR, |
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