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EN ISO 2063-2:2017

Current

Current

The latest, up-to-date edition.

Thermal spraying - Zinc, aluminium and their alloys - Part 2: Execution of corrosion protection systems (ISO 2063-2:2017)

Published date

11-10-2017

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European foreword
Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 Requirements for the manufacturer
5 Quality assurance measures for the manufacturer
6 Manufacturing of thermal-sprayed coatings
7 Tests - Test procedures
8 Health and safety and environment protection
9 Additional requirements for working on-site
10 Execution of spray works on-site in the case of planned
   maintenance of a service operated coating
11 Tests - Test procedures
12 Documentation of the procedure and tests in the case
   of maintenance
13 Health and safety and environment protection on-site
Annex A (normative) - Adhesion testing using the pull-off test
        in accordance with ISO 4624
Annex B (informative) - Documentation of the applied
        maintenance procedure, the thermal spray procedure
        and test results in the case of a planned maintenance
Annex C (informative) - Documentation of the applied
        thermal spray procedure and test results in the case
        of a new manufacturing
Annex D (informative) - Test certificate for job reference
        qualification for thermal sprayers working on-site in
        accordance with ISO 2063-2
Annex E (informative) - Test specimens - Spray positions
Annex F (informative) - Assessment of the coatability
Annex G (informative) - Bend test and its execution
Annex H (informative) - Additional information for surface
        preparation
Annex I (informative) - Further details for sealing
Annex J (informative) - Further instructions for safety and
        activities on-site
Annex K (informative) - Repair procedures of service loaded
        coatings and recommended repair procedures
Bibliography

ISO 2063-2:2017 specifies requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys.ISO 2063-2:2017 specifies requirements for coating manufacturers of surface preparation, thermal spraying, testing and post treatments, e.g. sealing of the coating. ISO 2063-2:2017 applies to metallic corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for repair on-site after assembly.Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a coating specification, are given.Recommendations are given for suitable process steps and quality assurance measures for new production and maintenance and for supervising of corrosion protection works.ISO 2063-2:2017 covers the application of thermal-sprayed zinc, aluminium and their alloys for protection against corrosion in the temperature range between ?50 °C to +200 °C. Heat-resistant protective coatings of aluminium are covered by ISO 17834 and are not in the scope of ISO 2063-2:2017.ISO 2063-2:2017 specifies requirements for the equipment, the working place and the qualification of the spray and testing personnel.NOTE ISO 2063‑1:2017 is addressed to the designer and to the planning engineer of corrosion protection system.

Committee
CEN/TC 240
DevelopmentNote
Supersedes EN ISO 2063. (10/2017)
DocumentType
Standard
PublisherName
Comite Europeen de Normalisation
Status
Current
Supersedes

ISO 19840:2012 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces
ISO 14917:2017 Thermal spraying — Terminology, classification
ISO 8502-3:2017 Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method)
ISO 8502-4:2017 Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 4: Guidance on the estimation of the probability of condensation prior to paint application
ISO 8501-1:2007 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings
ISO 12944-6:1998 Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 6: Laboratory performance test methods
ISO 12679:2011 Thermal spraying Recommendations for thermal spraying
ISO 14232:2000 Thermal spraying Powders Composition and technical supply conditions
EN 1395-3:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 3: Arc spraying
ISO 14713-1:2017 Zinc coatings — Guidelines and recommendations for the protection against corrosion of iron and steel in structures — Part 1: General principles of design and corrosion resistance
ISO 8503-2:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel — Comparator procedure
ISO 12944-5:2007 Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems
EN 1395-1:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 1: General requirements
ISO 17834:2003 Thermal spraying Coatings for protection against corrosion and oxidation at elevated temperatures
CEN/TR 15339-5:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 5: Powder and wire feed units
ISO 11126-4:1993 Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag
ISO 8503-3:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure
ISO 1463:2003 Metallic and oxide coatings Measurement of coating thickness Microscopical method
CEN/TR 15339-4:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 4: Gas and liquid fuel supply
ISO 8501-3:2006 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 3: Preparation grades of welds, edges and other areas with surface imperfections
ISO 14918:1998 Thermal spraying Approval testing of thermal sprayers
CEN/TR 15339-1:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 1: General requirements
EN 15339-2:2007 Thermal spraying - Safety requirements for thermal spraying equipment - Part 2: Gas control units
EN 15520:2007 Thermal spraying - Recommendations for constructional design of components with thermally sprayed coatings
ASTM D 610 : 2008 Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
ISO 11126-10:2017 Preparation of steel substrates before application of paints and related products — Specifications for non-metallic blast-cleaning abrasives — Part 10: Almandite garnet
ISO 14916:2017 Thermal spraying — Determination of tensile adhesive strength
ISO 4624:2016 Paints and varnishes — Pull-off test for adhesion
ISO 12944-2:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments
ISO 12944-1:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction
EN 1395-6:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 6: Manipulator systems
ISO 8044:2015 Corrosion of metals and alloys Basic terms and definitions
ISO 11126-3:1993 Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag
EN 1395-7:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 7: Powder feed systems
ISO 11124-2:1993 Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit
ISO 12944-4:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4: Types of surface and surface preparation
ISO 14923:2003 Thermal spraying Characterization and testing of thermally sprayed coatings
ISO 8501-2:1994 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 2: Preparation grades of previously coated steel substrates after localized removal of previous coatings
ISO 2178:2016 Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method
ISO 12944-3:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 3: Design considerations
ISO 12690:2010 Metallic and other inorganic coatings Thermal spray coordination Tasks and responsibilities
ISO 8503-1:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces
EN 13507:2010 Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying
ISO 12671:2012 Thermal spraying - Thermally sprayed coatings - Symbolic representation on drawings
ISO 8503-4:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Stylus instrument procedure
ISO 14922-1:1999 Thermal spraying Quality requirements of thermally sprayed structures Part 1: Guidance for selection and use
ISO 2063-1:2017 Thermal spraying Zinc, aluminium and their alloys Part 1: Design considerations and quality requirements for corrosion protection systems
ISO 14919:2015 Thermal spraying — Wires, rods and cords for flame and arc spraying — Classification — Technical supply conditions
EN 15648:2009 Thermal spraying - Component related procedure qualification
CEN/TR 15339-6:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 6: Spray booth, Handling system, Dust collection, Exhaust system, Filter
CEN/TR 15339-3:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 3: Torches for thermal spraying and their connection and supply units
ISO 2064:1996 Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of thickness
EN 1395-2:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 2: Flame spraying including HVOF
ISO 12944-7:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 7: Execution and supervision of paint work
ISO 8503-5:2017 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 5: Replica tape method for the determination of the surface profile

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