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EN ISO 2063-2:2017
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The latest, up-to-date edition.
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Thermal spraying - Zinc, aluminium and their alloys - Part 2: Execution of corrosion protection systems (ISO 2063-2:2017)
11-10-2017
European foreword
Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 Requirements for the manufacturer
5 Quality assurance measures for the manufacturer
6 Manufacturing of thermal-sprayed coatings
7 Tests - Test procedures
8 Health and safety and environment protection
9 Additional requirements for working on-site
10 Execution of spray works on-site in the case of planned
maintenance of a service operated coating
11 Tests - Test procedures
12 Documentation of the procedure and tests in the case
of maintenance
13 Health and safety and environment protection on-site
Annex A (normative) - Adhesion testing using the pull-off test
in accordance with ISO 4624
Annex B (informative) - Documentation of the applied
maintenance procedure, the thermal spray procedure
and test results in the case of a planned maintenance
Annex C (informative) - Documentation of the applied
thermal spray procedure and test results in the case
of a new manufacturing
Annex D (informative) - Test certificate for job reference
qualification for thermal sprayers working on-site in
accordance with ISO 2063-2
Annex E (informative) - Test specimens - Spray positions
Annex F (informative) - Assessment of the coatability
Annex G (informative) - Bend test and its execution
Annex H (informative) - Additional information for surface
preparation
Annex I (informative) - Further details for sealing
Annex J (informative) - Further instructions for safety and
activities on-site
Annex K (informative) - Repair procedures of service loaded
coatings and recommended repair procedures
Bibliography
ISO 2063-2:2017 specifies requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys.ISO 2063-2:2017 specifies requirements for coating manufacturers of surface preparation, thermal spraying, testing and post treatments, e.g. sealing of the coating. ISO 2063-2:2017 applies to metallic corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for repair on-site after assembly.Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a coating specification, are given.Recommendations are given for suitable process steps and quality assurance measures for new production and maintenance and for supervising of corrosion protection works.ISO 2063-2:2017 covers the application of thermal-sprayed zinc, aluminium and their alloys for protection against corrosion in the temperature range between ?50 °C to +200 °C. Heat-resistant protective coatings of aluminium are covered by ISO 17834 and are not in the scope of ISO 2063-2:2017.ISO 2063-2:2017 specifies requirements for the equipment, the working place and the qualification of the spray and testing personnel.NOTE ISO 2063‑1:2017 is addressed to the designer and to the planning engineer of corrosion protection system.
DevelopmentNote |
Supersedes EN ISO 2063. (10/2017)
|
DocumentType |
Standard
|
PublisherName |
Comite Europeen de Normalisation
|
Status |
Current
|
Supersedes |
Standards | Relationship |
BS EN ISO 2063-2:2017 | Identical |
UNI EN ISO 2063-2 : 2017 | Identical |
SS-EN ISO 2063-2 : 2017 | Identical |
NEN EN ISO 2063-2 : 2017 | Identical |
PN EN ISO 2063-2 : 2017 | Identical |
DIN EN ISO 2063-2 E : 2018 | Identical |
DIN EN ISO 2063-2:2018-02 | Identical |
ONORM EN ISO 2063-2 : 2018 | Identical |
NF EN ISO 2063-2 : 2017 | Identical |
DIN EN ISO 2063-2:2014-06 (Draft) | Identical |
SN EN ISO 2063-2 : 2018 | Identical |
UNE-EN ISO 2063-2:2018 | Identical |
ISO 2063-2:2017 | Identical |
I.S. EN ISO 2063-2:2017 | Identical |
NS EN ISO 2063-2 : 2017 | Identical |
ISO 19840:2012 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces |
ISO 14917:2017 | Thermal spraying — Terminology, classification |
ISO 8502-3:2017 | Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method) |
ISO 8502-4:2017 | Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 4: Guidance on the estimation of the probability of condensation prior to paint application |
ISO 8501-1:2007 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings |
ISO 12944-6:1998 | Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 6: Laboratory performance test methods |
ISO 12679:2011 | Thermal spraying Recommendations for thermal spraying |
ISO 14232:2000 | Thermal spraying Powders Composition and technical supply conditions |
EN 1395-3:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 3: Arc spraying |
ISO 14713-1:2017 | Zinc coatings — Guidelines and recommendations for the protection against corrosion of iron and steel in structures — Part 1: General principles of design and corrosion resistance |
ISO 8503-2:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel — Comparator procedure |
ISO 12944-5:2007 | Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems |
EN 1395-1:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 1: General requirements |
ISO 17834:2003 | Thermal spraying Coatings for protection against corrosion and oxidation at elevated temperatures |
CEN/TR 15339-5:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 5: Powder and wire feed units |
ISO 11126-4:1993 | Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag |
ISO 8503-3:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure |
ISO 1463:2003 | Metallic and oxide coatings Measurement of coating thickness Microscopical method |
CEN/TR 15339-4:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 4: Gas and liquid fuel supply |
ISO 8501-3:2006 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 3: Preparation grades of welds, edges and other areas with surface imperfections |
ISO 14918:1998 | Thermal spraying Approval testing of thermal sprayers |
CEN/TR 15339-1:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 1: General requirements |
EN 15339-2:2007 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 2: Gas control units |
EN 15520:2007 | Thermal spraying - Recommendations for constructional design of components with thermally sprayed coatings |
ASTM D 610 : 2008 | Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces |
ISO 11126-10:2017 | Preparation of steel substrates before application of paints and related products — Specifications for non-metallic blast-cleaning abrasives — Part 10: Almandite garnet |
ISO 14916:2017 | Thermal spraying — Determination of tensile adhesive strength |
ISO 4624:2016 | Paints and varnishes — Pull-off test for adhesion |
ISO 12944-2:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments |
ISO 12944-1:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction |
EN 1395-6:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 6: Manipulator systems |
ISO 8044:2015 | Corrosion of metals and alloys Basic terms and definitions |
ISO 11126-3:1993 | Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag |
EN 1395-7:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 7: Powder feed systems |
ISO 11124-2:1993 | Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit |
ISO 12944-4:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4: Types of surface and surface preparation |
ISO 14923:2003 | Thermal spraying Characterization and testing of thermally sprayed coatings |
ISO 8501-2:1994 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 2: Preparation grades of previously coated steel substrates after localized removal of previous coatings |
ISO 2178:2016 | Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method |
ISO 12944-3:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 3: Design considerations |
ISO 12690:2010 | Metallic and other inorganic coatings Thermal spray coordination Tasks and responsibilities |
ISO 8503-1:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces |
EN 13507:2010 | Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying |
ISO 12671:2012 | Thermal spraying - Thermally sprayed coatings - Symbolic representation on drawings |
ISO 8503-4:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Stylus instrument procedure |
ISO 14922-1:1999 | Thermal spraying Quality requirements of thermally sprayed structures Part 1: Guidance for selection and use |
ISO 2063-1:2017 | Thermal spraying Zinc, aluminium and their alloys Part 1: Design considerations and quality requirements for corrosion protection systems |
ISO 14919:2015 | Thermal spraying — Wires, rods and cords for flame and arc spraying — Classification — Technical supply conditions |
EN 15648:2009 | Thermal spraying - Component related procedure qualification |
CEN/TR 15339-6:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 6: Spray booth, Handling system, Dust collection, Exhaust system, Filter |
CEN/TR 15339-3:2014 | Thermal spraying - Safety requirements for thermal spraying equipment - Part 3: Torches for thermal spraying and their connection and supply units |
ISO 2064:1996 | Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of thickness |
EN 1395-2:2007 | Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 2: Flame spraying including HVOF |
ISO 12944-7:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 7: Execution and supervision of paint work |
ISO 8503-5:2017 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 5: Replica tape method for the determination of the surface profile |
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