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POST SOLDER SEMI-AQUEOUS CLEANING HANDBOOK
:
Available format(s): Hardcopy
Superseded date: 01-07-2011
Language(s): English
Published date:
Publisher: Institute of Printed Circuits
1 INTRODUCTION 1.1 Scope 1.2 Purpose 1.3 Introduction 1.4 Terms and Definitions2 APPLICABLE DOCUMENTS 2.1 IPC 2.2 Joint Industries Standards 3 ELECTRONIC MANUFACTURING RESIDUES 3.1 Introduction 3.2 Type of Residues 3.2.1 Polar/Ionic 3.2.2 Non-Polar/Non-Ionic 3.2.3 Particulates 3.3 Chemistry of Residues 3.3.1 Residues from Rosin and Resin Fluxes 3.3.2 Residues from Water-Soluble Organic Fluxes 3.3.3 Residues from Synthetic Activated Fluxes 3.3.4 Residues from Low Residue/No-Clean Fluxes 3.4 Amount and Location of Residues4 SEMI-AQUEOUS CLEANING AGENTS 4.1 Introduction 4.2 Properties of Semi-Aqueous Cleaning Agents 4.3 Compatibility of Cleaning Agents 4.4 Properties of Water for Rinsing Semi-AqueousC leaning Agents 4.5 Pre-Treatment of Water Supply 4.5.1 Filtration 4.5.2 Softening 4.5.3 Distillation 4.5.4 Ion Exchange 4.5.5 Reverse Osmosis5 SEMI-AQUEOUS CLEANING PROCESSES 5.1 Introduction 5.2 Process Parameters 5.3 Wash Section 5.3.1 Temperature 5.3.2 Agitation 5.4 Rinse Section 5.4.1 Rinse Section for Water-Insoluble (Type I) Cleaning Agent 5.4.2 Rinse Section for Water-Soluble (Type II) Cleaning Agent 5.5 Drying Section 6 SEMI-AQUEOUS CLEANING EQUIPMENT 6.1 In-Line Cleaning Machines 6.1.1 Combustibility Protection 6.2 Batch Cleaning Machines 6.2.1 Double Spray Module 6.2.2 Single Cleaning and Rinsing Module 6.2.3 Filtered Tanks with Recirculation Pump 6.2.4 Simulated In-line Process7 PROCESS AND QUALITY CONTROL 7.1 Wash Section 7.1.1 Monitoring or Bath Loading 7.2 Rinse Section 7.2.1 Rinse Section for Water-Insoluble (Type I) Cleaning Agents 7.2.2 Rinse Section for Water-Soluble (Type II) Cleaning Agents 7.3 Drying Section 7.4 Wash and Rinse Section pH Monitoring for Water-Soluable (Type II) Cleaning Agents 8 ENVIRONMENTAL CONTROLS AND CONSIDERATIONS 8.1 Introduction 8.2 Waste Semi-Aqueous Cleaning Agent 8.3 Rinse Water 8.3.1 Rinse Water from Water-Insoluble (Type I) Semi-Aqueous Cleaning Systems 8.3.2 Rinse Water from Water-Soluble (Type II) Semi-Aqueous Cleaning Systems 8.4 Water Recycling 8.4.1 Carbon/Ion-Exchange Bed 8.4.2 Reverse Osmosis 8.5 Volatile Organic Compounds (VOCs) 8.6 Greenhouse Effect9 OSHA AND EPA CONSIDERATIONS 9.1 Introduction 9.2 Environmental Considerations 9.2.1 Air Emissions 9.2.2 Waste Water 9.2.3 Solid Waste10 CLEANLINESS TESTING 10.1 Introduction 10.2 Visual Examination 10.3 Ionic Residue Testing 10.3.1 Resistivity of Solvent Extract Test (ROSE) 10.3.2 Ion Chromatography Test 10.4 Non-Ionic Residue Testing 10.4.1 Residual Rosin Testing 10.4.2 Organic Residue Testing 10.4.3 Inorganic (Non-Organic, Non-Ionic) Residue Testing 10.5 Surface Insulation Resistance Testing 11 ECONOMIC CONSIDERATIONS 11.1 Introduction 11.2 Semi-Aqueous Cleaning Agents 11.3 Semi-Aqueous Cleaning Equipment 11.4 Utility Costs 11.5 Waste Disposal 11.5.1 Effluent Types 11.5.2 Cleaning Agent 11.5.3 Rinse Water 11.5.4 VOC Emissions 11.6 Total CostsAppendix A
Presents aspects of semi-aqueous cleaning such as chemicals, manufacturing residues, equipment and processes, process control, environmental considerations and safety.
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