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PD 5500:2000

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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SPECIFICATION FOR UNFIRED FUSION WELDED PRESSURE VESSELS

Available format(s)

Hardcopy , PDF

Superseded date

15-01-2003

Superseded by

PD 5500:2003

Language(s)

English

Published date

01-01-2000

Committees Responsible
Foreword
Summary of Pages
Specification
1 General
      1.1 Scope
      1.2 Interpretation
      1.3 Definitions
      1.4 Responsibilities
      1.5 Information and requirements to be agreed and
              to be documented
      1.6 Thicknesses
2 Materials
      2.1 Selection of materials
      2.2 Materials for low temperature applications
      2.3 Nominal design strength
3 Design
      3.1 General
      3.2 Application
      3.3 Corrosion, erosion and protection
      3.4 Construction categories and design stresses
      3.5 Vessels under internal pressure
      3.6 Vessels under external pressure
      3.7 Supports, attachments and internal structures
      3.8 Bolted flanged connections
      3.9 Flat heat exchanger tubesheets
      3.10 Design of welds
      3.11 Jacket construction
      3.12 Manholes and inspection openings
      3.13 Protective devices for excessive pressure or
              vacuum
4 Manufacture and Workmanship
      4.1 General aspects of construction
      4.2 Cutting, forming and tolerances
      4.3 Welded joints
      4.4 Heat treatment
      4.5 Surface finish
5 Inspection and Testing
      5.1 General
      5.2 Approval testing of fusion welding procedures
      5.3 Welder and operator approval
      5.4 Production control test plates
      5.5 Destructive testing
      5.6 Non-destructive testing
      5.7 Acceptance criteria for weld defects revealed by
              visual examination and non-destructive testing
      5.8 Pressure tests
      5.9 Inspection requirements for cast components
Annex A - Recommendations for design where loadings and
          components are not covered by Section 3
Annex B - Recommendations for cylindrical, spherical and
          conical shells under combined loadings, including
          wind and earthquakes
Annex C - Requirements for the assessment of vessels subject
          to fatigue
Annex D - Requirements for vessels required to operate below
          0 degree C
Annex E - Recommendations for welded connections of pressure
          vessels
Annex F - An alternative design approach for compensation using
          the pressure area method
Annex G - Recommendations for methods of calculation of
          stresses from local loads, thermal gradients, etc
Annex H - Recommendations for post-weld heat treatment of
          dissimilar ferritic steel joints
Annex J - Recommendations for pressure relief protective
          devices
Annex K - Design stresses for British Standard materials
Annex L - Guidance on structural tolerances
Annex M - Guidance on safe external working pressure for
          cylindrical sections outside the circularity limits
          specified in 3.6
Annex N - Requirements for vessel design and the provision of
          information concerning statutory obligations for the
          demonstration of the continued integrity of pressure
          vessels throughout their service life
Annex P - Deleted
Annex Q - Recommendations for preparation and testing of
          production control test plates
Annex R - Guidance on additional information for flat ends and
          flat plates
Annex S - Guidance on optional documentation for supply with
          vessel
Annex T - Recommendations for arc welded tube to tubeplate
          joints
Annex U - Guidance on the use of fracture mechanics analyses
Annex V - Requirements for testing and inspection of serially
          produced pressure vessels
Annex W - Worked examples for vessels under external pressure
Annex Y - Worked examples for supports and mountings for
          horizontal vessels
Annex Z - Guidance on the application of PD 5500 to pressure
          vessels falling within the scope of the European
          Pressure Equipment Directive
Aluminium Supplement - Requirements for aluminium and aluminium
                       alloys in the design and construction of
                       unfired fusion welded pressure vessels
Nickel Supplement - Requirements for nickel and nickel alloys
                    in the design and construction of unfired
                    fusion welded pressure vessels
Copper Supplement - Requirements for copper and copper alloys
                    in the design and construction of unfired
                    fusion welded or brazed pressure vessels

Defines requirements for design, construction, inspection, testing and verifying of compliance of unfired fusion welded pressure vessels, including branches as far as the point of connection to the connecting piping by means of bolting, screwing or welding, together with supports, brackets or other attachments which are directly welded to the pressure containing shell. The term "unfired" excludes vessels which are subject to electrical heating or heated process streams.

Committee
PVE/1
DevelopmentNote
Supersedes BS 5500(1997), 00/715608 DC & 99/716771 DC (11/2001) Supersedes 01/714414 DC. (11/2002)
DocumentType
Standard
Pages
754
PublisherName
British Standards Institution
Status
Superseded
SupersededBy
Supersedes

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BS 3692:1967 Specification for ISO metric precision hexagon bolts, screws and nuts. Metric units
BS EN 288-4:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of aluminium and its alloys
BS 3923-1:1986 Methods for ultrasonic examination of welds Methods for manual examination of fusion welds in ferritic steels
BS 7910:1999 Guide on methods for assessing the acceptability of flaws in metallic structures
BS EN 287-1:2011 Qualification test of welders. Fusion welding Steels
BS 3643-1:1981 ISO metric screw threads Principles and basic data
BS EN 288-2:1992 Specification and approval of welding procedures for metallic materials Welding procedures specification for arc welding
BS EN 286-1 : 1998 SIMPLE UNFIRED PRESSURE VESSELS DESIGNED TO CONTAIN AIR OR NITROGEN - PART 1: PRESSURE VESSELS FOR GENERAL PURPOSES
BS EN 287-2:1992 Approval testing of welders for fusion welding Aluminium and aluminium alloys
BS 3605-1:1991 Austenitic stainless steel pipes and tubes for pressure purposes Specification for seamless tubes
BS 1769:1951 Specification. Unified black hexagon bolts, screws, nuts (UNC & UNF threads). Heavy series
BS EN 10025:1993 Hot rolled products of non-alloy structural steels. Technical delivery conditions
PD 6550-1:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Domed ends (heads)
BS 7777-2:1993 Flat-bottomed, vertical, cylindrical storage tanks for low temperature service Specification for the design and construction of single, double and full containment metal tanks for the storage of liquefied gas at temperatures down to -165°C
BS 3636:1963 Methods for proving the gas tightness of vacuum or pressurized plant
BS EN 1435:1997 Non-destructive examination of welds. Radiographic examination of welded joints
BS 3451:1973 Methods of testing fusion welds in aluminium and aluminium alloys
PD 6550-2:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Openings and branch connections
BS 6759-3:1984 Safety valves Specification for safety valves for process fluids
BS 6759-2:1984 Safety valves Specification for safety valves for compressed air or inert gases
BS EN 25817:1992 Arc-welded joints in steel. Guidance on quality levels for imperfections
BS 3604-2:1991 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties. Specification for longitudinally arc welded tubes
ISO 1302:2002 Geometrical Product Specifications (GPS) Indication of surface texture in technical product documentation
ISO 6303:1981 Pressure vessel steels not included in ISO 2604, Parts 1 to 6 — Derivation of long-time stress rupture properties
BS 1501-2:1988 Steels for pressure purposes Specification for alloy steels: plates
BS 6759-1:1984 Safety valves Specification for safety valves for steam and hot water
BS 1723-2:1986 Brazing Guide to brazing
BS EN 10029:2010 Hot-rolled steel plates 3 mm thick or above. Tolerances on dimensions and shape
BS 3602-1:1987 Specification for steel pipes and tubes for pressure purposes: carbon and carbon manganese steel with specified elevated temperature properties Specification for seamless and electric resistance welded including induction welded tubes
PD CR ISO 15608:2000 Welding. Guidelines for a metallic material grouping system
BS 3604-1:1990 Steel pipes and tubes for pressure purposes: ferritic alloy steel with specified elevated temperature properties Specification for seamless and electric resistance welded tubes
BS EN 288-3:1992 Specification and approval of welding procedures for metallic materials Welding procedure tests for the arc welding of steels
BS 3274:1960 Specification for tubular heat exchangers for general purposes
BS 1503:1989 Specification for steel forgings for pressure purposes
BS 499-1:1991 Welding terms and symbols Glossary for welding, brazing and thermal cutting
BS EN 876:1995 Destructive tests on welds in metallic materials. Longitudinal tensile test on weld metal in fusion welded joints
BS EN 10273:2016 Hot rolled weldable steel bars for pressure purposes with specified elevated temperature properties
BS 3920(1973) : AMD 5516 SPECIFICATION FOR PROCEDURE FOR DERIVING AND VERIFYING THE MINIMUM ELEVATED TEMPERATURE YIELD OR PROOF STRESS PROPERTIES OF STEEL PRODUCTS
BS 1723-1:1986 Brazing Specification for brazing
BS 1580-1&2(1962) : 1962 SPECIFICATION FOR UNIFIED SCREW THREADS - DIAMETERS 1/4 INCH AND LARGER
BS 3076:1989 Specification for nickel and nickel alloys: bar
BS 1723-3:1988 Brazing Methods for non-destructive and destructive testing
PD 6550-4:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Heat exchanger tubesheets
BS 5400-10(1980) : 1980 STEEL CONCRETE AND COMPOSITE BRIDGES - PART 10: CODE OF PRACTICE FOR FATIGUE
BS EN 10045-1:1990 Charpy impact test on metallic materials Test method (V- and U-notches)
BS EN 10002-5:1992 Tensile testing of metallic materials Method of test at elevated temperatures
BS 1723-4:1988 Brazing Methods for specifying brazing procedure and operator approval testing
BS EN ISO 9606-3:1999 Approval testing of welders. Fusion welding Copper and copper alloys
BS EN 45004:1995 General criteria for the operation of various types of bodies performing inspection
BS 3605-2:1992 Austenitic stainless steel pipes and tubes for pressure purposes Specification for longitudinally welded tubes
BS 1470:1987 Specification for wrought aluminium and aluminium alloys for general engineering purposes: plate, sheet and strip
BS 4870-2:1982 Specification for approval testing of welding procedures TIG or MIG welding of aluminium and its alloys
BS EN 10002-1:2001 Tensile testing of metallic materials Method of test at ambient temperature
BS EN 288-1:1992 Specification and approval of welding procedures for metallic materials General rules for fusion welding
BS EN 10213 : 2007 STEEL CASTINGS FOR PRESSURE PURPOSES
PD 6550-3:1989 Explanatory supplement to BS 5500:1988. Specification for unfired fusion welded pressure vessels. Section three. Design Vessels under external pressure
BS EN 10272:2007 Stainless steel bars for pressure purposes
BS 1504:1976 Specification for steel castings for pressure purposes

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