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SAE J2579_201303

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

Standard for Fuel Systems in Fuel Cell and Other Hydrogen Vehicles

Available format(s)

Hardcopy , PDF

Superseded date

22-06-2019

Superseded by

SAE J2579_201806

Language(s)

English

Published date

28-03-2013

€175.52
Excluding VAT

1. SCOPE
2. REFERENCES
3. DEFINITIONS
4. GENERAL REQUIREMENTS
5. PERFORMANCE REQUIREMENTS FOR SPECIFIC
   TYPES OF HYDROGEN STORAGE AND PROCESSING SYSTEMS
6. NOTES
APPENDIX A - PRESSURE VESSEL TERMINOLOGY GUIDANCE
APPENDIX B - MATERIAL COMPATIBILITY GUIDANCE
             FOR HYDROGEN SERVICE INCLUDING COMPRESSED
             HYDROGEN STORAGE SYSTEMS
APPENDIX C - COMPRESSED HYDROGEN STORAGE
             QUALIFICATION/PERFORMANCE TESTS
APPENDIX D - RATIONALE FOR DESIGN AND QUALIFICATION
             REQUIREMENTS OF COMPRESSED HYDROGEN STORAGE
             SYSTEMS AS DEFINED IN
APPENDIX E - GUIDANCE FOR THE DESIGN AND SELECTION OF
             COMPONENTS FOR HYDROGEN SYSTEMS
APPENDIX F - MATERIAL QUALIFICATION TESTS FOR THE
             COMPRESSED HYDROGEN STORAGE SYSTEM (CHSS)
APPENDIX G - GUIDANCE FOR COMPRESSED HYDROGEN SYSTEM INTEGRATION
APPENDIX H - GUIDANCE FOR ESTABLISHING THE STRESS RUPTURE
             RESISTANCE OF HIGH PRESSURE CONTAINMENT VESSELS

Describes design, construction, operational, and maintenance requirements for hydrogen fuel storage and handling systems in on-road vehicles.

DocumentType
Standard
Pages
102
PublisherName
SAE International
Status
Superseded
SupersededBy
Supersedes

The purpose of this document is to define design, construction, operational, and maintenance requirements for hydrogen fuel storage and handling systems in on-road vehicles.Performance-based requirements for verification of design prototype and production hydrogen storage and handling systems are also defined in this document. Complementary test protocols (for use in type approval or self-certification) to qualify designs (and/or production) as meeting the specified performance requirements are described.Crashworthiness of hydrogen storage and handling systems is beyond the scope of this document. SAE J2578 includes requirements relating to crashworthiness and vehicle integration for fuel cell vehicles. It defines recommended practices related to the integration of hydrogen storage and handling systems, fuel cell system, and electrical systems into the overall Fuel Cell Vehicle.NOTE: Ultimate design qualification for crash impact resistance is achieved by demonstrated compliance of the vehicle with applicable regulations.

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SAE J2799_201404 Hydrogen Surface Vehicle to Station Communications Hardware and Software
NFPA 502 : 2017 ROAD TUNNELS, BRIDGES, AND OTHER LIMITED ACCESS HIGHWAYS
SAE J2601/3_201306 Fueling Protocol for Gaseous Hydrogen Powered Industrial Trucks
17/30293100 DC : 0 BS ISO 19882 - GASEOUS HYDROGEN - THERMALLY ACTIVATED PRESSURE RELIEF DEVICES FOR COMPRESSED HYDROGEN VEHICLE FUEL CONTAINERS
SAE AS 6858 : 2017 INSTALLATION OF FUEL CELL SYSTEMS IN LARGE CIVIL AIRCRAFT
SAE J2578_201408 Recommended Practice for General Fuel Cell Vehicle Safety
ANSI HPRD 1 : 2013(R 2018) THERMALLY ACTIVATED PRESSURE RELIEF DEVICES FOR COMPRESSED HYDROGEN VEHICLE FUEL CONTAINERS
SAE J2929_201302 Safety Standard for Electric and Hybrid Vehicle Propulsion Battery Systems Utilizing Lithium-based Rechargeable Cells
CSA/ANSI HGV 3.1 : 2015 FUEL SYSTEM COMPONENTS FOR COMPRESSED HYDROGEN GAS POWERED VEHICLES
CSA HGV 3.1 : 2013 FUEL SYSTEM COMPONENTS FOR COMPRESSED HYDROGEN GAS POWERED VEHICLES
SAE J2601_201612 Fueling Protocols for Light Duty Gaseous Hydrogen Surface Vehicles
CSA NGV 6.1 : 2016 COMPRESSED NATURAL GAS (CNG) FUEL STORAGE AND DELIVERY SYSTEMS FOR ROAD VEHICLES
SAE J2601/2_201409 Fueling Protocol for Gaseous Hydrogen Powered Heavy Duty Vehicles
CSA/ANSI HGV 2 : 2014 COMPRESSED HYDROGEN GAS VEHICLE FUEL CONTAINERS

ISO/TR 15916:2015 Basic considerations for the safety of hydrogen systems
SAE J1747_201305 Recommended Methods for Conducting Corrosion Tests in Hydrocarbon Fuels or Their Surrogates and Their Mixtures with Oxygenated Additives
BS 7886:1997 Method of measurement of hydrogen permeation and the determination of hydrogen uptake and transport in metals by an electrochemical technique
ISO 6469-2:2009 Electrically propelled road vehicles Safety specifications Part 2: Vehicle operational safety means and protection against failures
ISO 23273-1:2006 Fuel cell road vehicles Safety specifications Part 1: Vehicle functional safety
IEC 60068-2-27:2008 Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock
ASTM G 146 : 2001 Standard Practice for Evaluation of Disbonding of Bimetallic Stainless Alloy/Steel Plate for Use in High-Pressure, High-Temperature Refinery Hydrogen Service
CSA 6.5 : 2015 AUTOMATIC VALVES FOR GAS APPLIANCES
ISO 9587:2007 Metallic and other inorganic coatings Pretreatment of iron or steel to reduce the risk of hydrogen embrittlement
SAE J1681_200001 Gasoline, Alcohol, and Diesel Fuel Surrogates for Materials Testing
NACE TM 02 84 : 2016 EVALUATION OF PIPELINE AND PRESSURE VESSEL STEELS FOR RESISTANCE TO HYDROGEN-INDUCED CRACKING
ISO 23273-2:2006 Fuel cell road vehicles Safety specifications Part 2: Protection against hydrogen hazards for vehicles fuelled with compressed hydrogen
IEC 61508-5:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 5: Examples of methods for the determination of safety integrity levels (see Functional Safety and IEC 61508)
NACE TM 01 77 : 2016 LABORATORY TESTING OF METALS FOR RESISTANCE TO SULFIDE STRESS CRACKING AND STRESS CORROSION CRACKING IN H[2]S ENVIRONMENTS
ASME PV CODE 8 DIV 3 : 2017 BPVC Section VIII-BOILER AND PRESSURE VESSEL CODE - RULES FOR CONSTRUCTION OF PRESSURE VESSELS - ALTERNATIVE RULES FOR CONSTRUCTION OF HIGH PRESSURE VESSELS
IEC 61508-4:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: Definitions and abbreviations (see Functional Safety and IEC 61508)
ANSI/CSA CHMC 1-2014 (R2018) Test methods for evaluating material compatibility in compressed hydrogen applications - Metals
ISO 6469-1:2009 Electrically propelled road vehicles Safety specifications Part 1: On-board rechargeable energy storage system (RESS)
NFPA 496 : 2017 PURGED AND PRESSURIZED ENCLOSURES FOR ELECTRICAL EQUIPMENT
ISO 23273-3:2006 Fuel cell road vehicles Safety specifications Part 3: Protection of persons against electric shock
ISO 15330:1999 Fasteners — Preloading test for the detection of hydrogen embrittlement — Parallel bearing surface method
ISO 15724:2001 Metallic and other inorganic coatings — Electrochemical measurement of diffusible hydrogen in steels — Barnacle electrode method
ISO/TS 16528:2002 Boilers and pressure vessels Registration of Codes and Standards to promote international recognition
SAE J2600_201510 Compressed Hydrogen Surface Vehicle Fueling Connection Devices
DIN 8572-1:1981-03 DETERMINATION OF HYDROGEN IN DEPOSITED WELD METAL; MANUAL ARC WELDING WITH COVERED ELECTRODE
AWS A4.3 : 1993 DETERMINATION OF THE DIFFUSIBLE HYDROGEN CONTENT OF MARTENSITIC, BAINITIC, AND FERRITIC STEEL WELD METAL PRODUCED BY ARC WELDING
CSA HGV 4.4 : 2013(R2018) STANDARD FOR BREAKAWAY DEVICES FOR COMPRESSED HYDROGEN DISPENSING HOSES AND SYSTEMS
ASTM B 849 : 2002 Standard Specification for Pre-Treatments of Iron or Steel for Reducing Risk of Hydrogen Embrittlement
ANSI/CSA FC 1:2014 FUEL CELL TECHNOLOGIES - PART 3-100: STATIONARY FUEL CELL POWER SYSTEMS - SAFETY
NSS 1740.16 : 0 SAFETY STANDARD FOR HYDROGEN AND HYDROGEN SYSTEMS
ISO 7539-6:2011 Corrosion of metals and alloys Stress corrosion testing Part 6: Preparation and use of precracked specimens for tests under constant load or constant displacement
API 941 : 2016 STEELS FOR HYDROGEN SERVICE AT ELEVATED TEMPERATURES AND PRESSURES IN PETROLEUM REFINERIES AND PETROCHEMICAL PLANTS
CSA C108.4 : 2006 VEHICLES, BOATS, AND INTERNAL COMBUSTION ENGINE DRIVEN DEVICES - RADIO DISTURBANCE CHARACTERISTICS - LIMITS AND METHODS OF MEASUREMENT FOR THE PROTECTION OF RECEIVERS EXCEPT THOSE INSTALLED IN THE VEHICLE/BOAT/DEVICE ITSELF OR IN ADJACENT VEHICLES/BOATS/DEVICES
ISO 9588:2007 Metallic and other inorganic coatings Post-coating treatments of iron or steel to reduce the risk of hydrogen embrittlement
SAE AMS2759/9D Hydrogen Embrittlement Relief (Baking) of Steel Parts
SAE J2578_201408 Recommended Practice for General Fuel Cell Vehicle Safety
DIN 8572-2:1981-03 DETERMINATION OF DIFFUSIBLE HYDROGEN IN WELD METAL; SUBMERGED ARC WELDING
API 934-A : 2008 MATERIALS AND FABRICATION OF 2 [1/4]CR-1MO, 2 [1/4]CR-1MO-[1/4]V, 3CR-1MO, AND 3CR-1MO-[1/4]V STEEL HEAVY WALL PRESSURE VESSELS FOR HIGH-TEMPERATURE, HIGH-PRESSURE HYDROGEN SERVICE
CGA S 1.2 : 2009 PRESSURE RELIEF DEVICE STANDARDS - PART 2: PORTABLE CONTAINERS FOR COMPRESSED GASES
ISO 11114-4:2017 Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting steels resistant to hydrogen embrittlement
ASTM F 2078 : 2015 : REDLINE Standard Terminology Relating to Hydrogen Embrittlement Testing
SAE J30_201202 Fuel and Oil Hoses
ISO 3690:2012 Welding and allied processes Determination of hydrogen content in arc weld metal
ISO 6469-3:2011 Electrically propelled road vehicles Safety specifications Part 3: Protection of persons against electric shock
SAE J2574_201109 Fuel Cell Vehicle Terminology
IEC 61508-6:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3 (see Functional Safety and IEC 61508)
ISO 2626:1973 Copper — Hydrogen embrittlement test
ASTM F 1624 : 2012-11 TEST METHOD FOR MEASUREMENT OF HYDROGEN EMBRITTLEMENT THRESHOLD IN STEEL BY THE INCREMENTAL STEP LOADING TECHNIQUE
IEC 61508-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 7: Overview of techniques and measures (see Functional Safety and IEC 61508)
ASTM F 326 : 1996 Standard Test Method for Electronic Measurement for Hydrogen Embrittlement from Cadmium-Electroplating Processes
CSA HGV 4.2 : 2013 HOSES FOR COMPRESSED HYDROGEN FUEL STATIONS, DISPENSERS AND VEHICLE FUEL SYSTEMS
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems (see Functional Safety and IEC 61508)
AIAA G 095 : 2004 GUIDE TO SAFETY OF HYDROGEN AND HYDROGEN SYSTEMS
CGA S 1.1 : 2011 PRESSURE RELIEF DEVICE STANDARDS - PART 1: CYLINDERS FOR COMPRESSED GASES
SAE USCAR5 AVOIDANCE OF HYDROGEN EMBRITTLEMENT OF STEEL
SAE AMS2451/4C Plating, Brush, Cadmium Corrosion Protective, Low Hydrogen Embrittlement
1997/23/EC : 1997 DIRECTIVE 97/23/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 29 MAY 1997 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES CONCERNING PRESSURE EQUIPMENT

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