SAE J2593_201502
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
View Superseded by
Information Report for the Installation of Fluid Conductors and Connectors
Available format(s)
Hardcopy , PDF
Superseded date
01-02-2022
Superseded by
Language(s)
English
Published date
26-02-2015
Publisher
Important note : Users cannot be edited or removed once added to your Multi user PDF.
1. SCOPE
2. REFERENCES
3. EXPLANATION OF TERMS AND TERMINOLOGY
4. FLUID CONDUCTOR AND CONNECTOR SERVICE
LIFE
5. HYDRAULIC FLUID CONDUCTOR AND CONNECTOR
INSTALLATION
6. ASSEMBLY PROCEDURES AND TORQUE LEVELS
FOR FLUID CONDUCTOR AND CONNECTORS
7. NOTES
Gives general information for installing and tightening fluid conductors and connectors.
| DocumentType |
Standard
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| Pages |
34
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| PublisherName |
SAE International
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
This information report provides general information for installing and tightening fluid conductors and connectors. Following these guidelines, with the consistent proper use of torque wrenches, tightening procedures and correct torque levels will result in diminishing leaks and improving service life by avoiding hose twisting, tube binding, false torque and improper joint closures. Since many factors influence the pressure at which a hydraulic system will or will not perform satisfactorily, this report should not be used as a “standard” nor a “specification” and the values shown should not be construed as “guaranteed” minimums, maximums or absolutes.This document is an information report to help users by gathering available information from the various connector standards and publishing the information in one source for easy retrieval and applied common usage. This information report is primarily intended for mobile/stationary industrial equipment applications. Aircraft, Automotive and Aerospace applications were not considered during the preparation of this document.When assembly procedure and torque level discrepancies between this document and associated connector specifications occur, the current connector specifications shall take precedence.
| SAE J2551/2_201302 | Recommended Practices for Fluid Conductor Carbon, Alloy and High Strength Low Alloy Steel Tubing Applications-Part 2: General Specifications and Performance Requirements |
| SAE J518/1_202303 | Hydraulic Flange Tube, Pipe, and Hose Connections Four-Screw Flange Connection - Part 1: 3.5 to 35 MPa (Code 61) |
| SAE J1926/2_202303 | Connections for General Use and Fluid Power Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 2: Heavy-Duty (S Series) Stud Ends |
| SAE J2551/3_201302 | Recommended Practices for Fluid Conductor Carbon, Alloy and High Strength Low Alloy Steel Tubing Applications - Part 3: Procurement |
| SAE J1065_201605 | Nominal Reference Working Pressures for Steel Hydraulic Tubing |
| SAE J518/3_201511 | Hydraulic Flange Clamps, 2-Screw Flange Connection to be used with SAE J518-1 (Code 61) Connections where Only Low Pressure is Required |
| SAE J1453/3_201206 | Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with SAE J1926-2 Inch Stud Ends |
| SAE J2551/1_201302 | Recommended Practices for Fluid Conductor Carbon, Alloy and High Strength Low Alloy Steel Tubing Applications-Part 1: Design and Fabrication |
| SAE J518/2_201704 | Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 2: 42 MPa (Code 62) |
| SAE J1453/1_201205 | Specification for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common Requirements for Performance and Tests |
| SAE J1453/2_201504 | Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, Caps, and Connectors with ISO 6149-2 Metric Stud Ends and ISO 6162 4-Bolt Flange Heads |
| SAE J518/1_201301 | Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 1: 3.5 MPa to 35 MPa (Code 61) |
| SAE J2551_201309 | Recommended Practices for Fluid Conductor Carbon and Alloy Steel Tubing Applications |
| SAE J1926/3_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 3: Light-Duty (L-Series) Stud Ends |
| SAE J1677_201612 | Tests and Procedures for Carbon Steel and High Strength Low Alloy Steel Tubing |
| SAE J1926/2_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 2: Heavy-Duty (S Series) Stud Ends |
| NFPA T2.24.2 : 2007 | HYDRAULIC FLUID POWER SYSTEMS - METHODS FOR PREVENTING EXTERNAL LEAKAGE |
| NFPA T2.24.2 : 2007 : R2012 | HYDRAULIC FLUID POWER SYSTEMS - METHODS FOR PREVENTING EXTERNAL LEAKAGE |
| SAE J1754/2_201510 | Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced -Part 2: Ordering Information |
| ISO 272:1982 | Fasteners — Hexagon products — Widths across flats |
| SAE J2064_201508 | Coupled Automotive Refrigerant Air-Conditioning Hose Assemblies |
| ISO 15171-2:2016 | Connections for fluid power and general use Hydraulic couplings for diagnostic purposes Part 2: Coupling with M16 x 2 end for connection under pressure |
| SAE J2050_201509 | High-Temperature Power Steering Pressure Hose |
| ISO 898-2:2012 | Mechanical properties of fasteners made of carbon steel and alloy steel — Part 2: Nuts with specified property classes — Coarse thread and fine pitch thread |
| ISO 11926-2:1995 | Connections for general use and fluid power — Ports and stud ends with ISO 725 threads and O-ring sealing — Part 2: Heavy-duty (S series) stud ends |
| SAE J517_201612 | Hydraulic Hose |
| SAE J1394_201306 | Metric Nonmetallic Air Brake System Tubing1 |
| ISO 1179-1:2013 | Connections for general use and fluid power — Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing — Part 1: Threaded ports |
| ISO 3862:2017 | Rubber hoses and hose assemblies Rubber-covered spiral-wire-reinforced hydraulic types for oil-based or water-based fluids Specification |
| ISO 16028:1999 | Hydraulic fluid power — Flush-face type, quick-action couplings for use at pressures of 20 MPa (200 bar) to 31,5 MPa (315 bar) — Specifications |
| SAE J846_201511 | Coding Systems for Identification of Fluid Conductors and Connectors |
| ISO 3601-2:2016 | Fluid power systems — O-rings — Part 2: Housing dimensions for general applications |
| SAE J530_199505 | AUTOMOTIVE PIPE FITTINGS |
| ISO 8434-1:2007 | Metallic tube connections for fluid power and general use Part 1: 24 degree cone connectors |
| SAE J2658_201309 | Carbon and Steel Alloy Tube Conductor Assemblies for Fluid Power and General Use - Test Methods for Hydraulic Fluid Power Metallic Tube Assemblies |
| SAE J1926/4_201008 | Connector for Fluid Power and General Use—Ports and Stud End with ASME B1.1 Threads and O-Ring Seal—Part 4: External Hex and Internal Hex Inch Port Plugs—Dimensions, Design, Test Methods and Requirements |
| SAE J1527_201102 | Marine Fuel Hoses |
| SAE J1926/3_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 3: Light-Duty (L-Series) Stud Ends |
| SAE J1475_201406 | Hydraulic Hose Fitting for Marine Applications |
| ISO 3949:2009 | Plastics hoses and hose assemblies Textile-reinforced types for hydraulic applications Specification |
| ISO 5598:2008 | Fluid power systems and components Vocabulary |
| ISO 4399:1995 | Fluid power systems and components Connectors and associated components Nominal pressures |
| SAE J1401_201302 | Road Vehicle - Hydraulic Brake Hose Assemblies for Use With Nonpetroleum-Base Hydraulic Fluids |
| SAE J516_201604 | Hydraulic Hose Fittings |
| ISO 12151-2:2003 | Connections for hydraulic fluid power and general use — Hose fittings — Part 2: Hose fittings with ISO 8434-1 and ISO 8434-4 24 degree cone connector ends with O-rings |
| ISO 10583:1993 | Aerospace fluid systems — Test methods for tube/fitting assemblies |
| ISO 6605:2017 | Hydraulic fluid power — Test methods for hoses and hose assemblies |
| ISO 4397:2011 | Fluid power connectors and associated components — Nominal outside diameters of tubes and nominal hose sizes |
| SAE J1290_201207 | Automotive Hydraulic Brake System - Metric Tube Connections |
| ISO 9974-1:1996 | Connections for general use and fluid power Ports and stud ends with ISO 261 threads with elastomeric or metal-to-metal sealing Part 1: Threaded ports |
| SAE J1754/1_201301 | Hose Assemblies, Rubber, Hydraulic, Steel Wire Reinforced - Part 1: Procurement Document |
| ISO 9974-3:1996 | Connections for general use and fluid power — Ports and stud ends with ISO 261 threads with elastomeric or metal-to-metal sealing — Part 3: Stud ends with metal-to-metal sealing (type B) |
| ISO 6150:1988 | Pneumatic fluid power Cylindrical quick-action couplings for maximum working pressures of 10 bar, 16 bar and 25 bar (1 MPa, 1,6 Mpa, and 2,5 MPa) Plug connecting dimensions, specifications, application guidelines and testing |
| ISO 6149-4:2017 | Connections for fluid power and general use — Ports and stud ends with ISO 261 metric threads and O-ring sealing — Part 4: Dimensions, design, test methods and requirements for external hex and internal hex port plugs |
| SAE J1453/2_201504 | Specification for O-Ring Face Seal Connectors: Part 2 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Braze-on Tube Ends, Caps, and Connectors with ISO 6149-2 Metric Stud Ends and ISO 6162 4-Bolt Flange Heads |
| ISO 7-2:2000 | Pipe threads where pressure-tight joints are made on the threads Part 2: Verification by means of limit gauges |
| SAE J513_199901 | Refrigeration Tube Fittings—General Specifications |
| ISO 15171-1:1999 | Connections for fluid power and general use Hydraulic couplings for diagnostic purposes Part 1: Coupling not for connection under pressure |
| SAE J1273_201409 | Recommended Practices for Hydraulic Hose Assemblies |
| ISO 8331:2016 | Rubber and plastics hoses and hose assemblies Guidelines for selection, storage, use and maintenance |
| SAE J1231_201608 | Formed Tube Ends for Hose Connections and Hose Fittings |
| SAE J531_201511 | Automotive Pipe, Filler, and Drain Plugs |
| ISO 9974-2:1996 | Connections for general use and fluid power — Ports and stud ends with ISO 261 threads with elastomeric or metal-to-metal sealing — Part 2: Stud ends with elastomeric sealing (type E) |
| ISO 3305:1985 | Plain end welded precision steel tubes — Technical conditions for delivery |
| SAE J1065_201605 | Nominal Reference Working Pressures for Steel Hydraulic Tubing |
| SAE J1926/1_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 1: Threaded Port with O-Ring Seal in Truncated Housing |
| ISO 6162-2:2012 | Hydraulic fluid power Flange connections with split or one-piece flange clamps and metric or inch screws Part 2: Flange connectors, ports and mounting surfaces for use at a pressure of 42 MPa (420 bar), DN 13 to DN 76 |
| SAE J356_201312 | Welded Flash-Controlled Low-Carbon Steel Tubing Normalized for Bending, Double Flaring, and Beading |
| SAE J532_201303 | Automotive Straight Thread Filler and Drain Plugs |
| ISO 12151-5:2007 | Connections for hydraulic fluid power and general use — Hose fittings — Part 5: Hose fittings with ISO 8434-2 37 degree flared ends |
| ISO 8434-2:2007 | Metallic tube connections for fluid power and general use — Part 2: 37 degree flared connectors |
| ISO 1179-4:2007 | Connections for general use and fluid power Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing Part 4: Stud ends for general use only with metal-to-metal sealing (type B) |
| SAE J1453/3_201206 | Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with SAE J1926-2 Inch Stud Ends |
| ISO 6149-3:2006 | Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 3: Dimensions, design, test methods and requirements for light-duty (L series) stud ends |
| ISO 6072:2011 | Rubber Compatibility between hydraulic fluids and standard elastomeric materials |
| SAE J246_201210 | Spherical and Flanged Sleeve (Compression) Tube Fittings |
| SAE J343_201605 | Test and Test Procedures for SAE 100R Series Hydraulic Hose and Hose Assemblies |
| ISO 7-1:1994 | Pipe threads where pressure-tight joints are made on the threads Part 1: Dimensions, tolerances and designation |
| SAE J2614_200909 | Welded and Cold-Drawn, High Strength (500 MPa Tensile Strength) Low Alloy Steel Hydraulic Tubing, Sub-Critically Annealed for Bending and Flaring |
| SAE J515_201511 | Specification for O-Ring Materials Used with Hydraulic Connectors |
| ISO 4079:2017 | Rubber hoses and hose assemblies Textile-reinforced hydraulic types for oil-based or water-based fluids Specification |
| SAE J1453/1_201205 | Specification for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common Requirements for Performance and Tests |
| ISO 12151-3:2010 | Connections for hydraulic fluid power and general use Hose fittings Part 3: Hose fittings with ISO 6162-1 or ISO 6162-2 flange ends |
| ISO 8434-3:2005 | Metallic tube connections for fluid power and general use — Part 3: O-ring face seal connectors |
| ISO 6162-1:2012 | Hydraulic fluid power — Flange connections with split or one-piece flange clamps and metric or inch screws — Part 1: Flange connectors, ports and mounting surfaces for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127 |
| SAE J1615_201608 | Thread Sealants |
| SAE J2094_200101 | Vehicle and Control Modifications for Drivers with Physical Disabilities Terminology |
| ISO 6149-2:2006 | Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 2: Dimensions, design, test methods and requirements for heavy-duty (S series) stud ends |
| SAE J2435_201508 | Welded Flash Controlled, SAE 1021 Carbon Steel Tubing, Normalized for Cold Forming, Welding and Brazing |
| ISO 4200:1991 | Plain end steel tubes, welded and seamless — General tables of dimensions and masses per unit length |
| SAE J1650_201112 | Seamless Copper-Nickel 90-10 Tubing |
| SAE J1644_199810 | Metallic Tube Connections for Fluid Power and General Use—Test Methods for Threaded Hydraulic Fluid Power Connectors |
| SAE J518/1_201301 | Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 1: 3.5 MPa to 35 MPa (Code 61) |
| SAE J514_201201 | Hydraulic Tube Fittings |
| SAE J526_201611 | Welded Low-Carbon Steel Tubing Suitable for Bending, Flaring, Beading, Forming and Brazing |
| ISO 8434-5:1995 | Metallic tube connections for fluid power and general use Part 5: Test methods for threaded hydraulic fluid power connections |
| ISO 6149-1:2006 | Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 1: Ports with truncated housing for O-ring seal |
| ISO 7241-2:2000 | Hydraulic fluid power Quick-action couplings Part 2: Test methods |
| ISO 3457:2003 | Earth-moving machinery — Guards — Definitions and requirements |
| SAE J1942/1_201612 | Qualified Hoses for Marine Applications |
| ISO 6164:1994 | Hydraulic fluid power Four-screw, one-piece square-flange connections for use at pressures of 25 MPa and 40 MPa (250 bar and 400 bar) |
| SAE J527_201306 | Brazed Double Wall Low-Carbon Steel Tubing |
| SAE J1467_201302 | Clip Fastener Fitting |
| SAE J2551_201309 | Recommended Practices for Fluid Conductor Carbon and Alloy Steel Tubing Applications |
| ISO 8434-4:1995 | Metallic tube connections for fluid power and general use Part 4: 24 degree cone connectors with O-ring weld-on nipples |
| ISO 3304:1985 | Plain end seamless precision steel tubes — Technical conditions for delivery |
| SAE J525_201609 | Welded and Cold Drawn Low-Carbon Steel Tubing Annealed for Bending and Flaring |
| ISO 273:1979 | Fasteners — Clearance holes for bolts and screws |
| SAE J1677_201612 | Tests and Procedures for Carbon Steel and High Strength Low Alloy Steel Tubing |
| SAE J524_201607 | Seamless Low-Carbon Steel Tubing Annealed for Bending and Flaring |
| ISO 261:1998 | ISO general purpose metric screw threads — General plan |
| ISO 12151-1:2010 | Connections for hydraulic fluid power and general use — Hose fittings — Part 1: Hose fittings with ISO 8434-3 O-ring face seal ends |
| ISO 10763:1994 | Hydraulic fluid power Plain-end, seamless and welded precision steel tubes Dimensions and nominal working pressures |
| SAE J1402_201008 | Automotive Air Brake Hose and Hose Assemblies |
| SAE J1942_201406 | Hose and Hose Assemblies for Marine Applications |
| ISO 11926-3:1995 | Connections for general use and fluid power — Ports and stud ends with ISO 725 threads and O-ring sealing — Part 3: Light-duty (L series) stud ends |
| SAE J2467_201506 | Welded and Cold-Drawn, SAE 1021 Carbon Steel Tubing Normalized for Bending and Flaring |
| ISO 3601-1:2012 | Fluid power systems — O-rings — Part 1: Inside diameters, cross-sections, tolerances and designation codes |
| SAE J1176_201206 | External Leakage Classifications for Hydraulic Systems |
| ISO 12151-4:2007 | Connections for hydraulic fluid power and general use Hose fittings Part 4: Hose fittings with ISO 6149 metric stud ends |
| ASTM A 312/A312M : 2017-03 | SPECIFICATION FOR SEAMLESS, WELDED, AND HEAVILY COLD WORKED AUSTENITIC STAINLESS STEEL PIPES |
| SAE J1926/2_201609 | Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring Sealing - Part 2: Heavy-Duty (S Series) Stud Ends |
| ISO 3601-3:2005 | Fluid power systems O-rings Part 3: Quality acceptance criteria |
| SAE J533_201702 | Flares for Tubing |
| SAE J844_201212 | Nonmetallic Air Brake System Tubing |
| ISO 1179-2:2013 | Connections for general use and fluid power — Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing — Part 2: Heavy-duty (S series) and light-duty (L series) stud ends with elastomeric sealing (type E) |
| ISO 1436:2017 | Rubber hoses and hose assemblies Wire-braid-reinforced hydraulic types for oil-based or water-based fluids Specification |
| ISO 2944:2000 | Fluid power systems and components — Nominal pressures |
| SAE J1149_201510 | Metallic Air Brake System Tubing and Pipe |
| ISO 3448:1992 | Industrial liquid lubricants — ISO viscosity classification |
| ISO 228-1:2000 | Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions, tolerances and designation |
| SAE J1532_201406 | Transmission Oil Cooler Hose |
| ISO 263:1973 | ISO inch screw threads General plan and selection for screws, bolts and nuts Diameter range 0,06 to 6 in |
| ISO 1179-3:2007 | Connections for general use and fluid power Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing Part 3: Light-duty (L series) stud ends with sealing by O-ring with retaining ring (types G and H) |
| ISO 6743-4:2015 | Lubricants, industrial oils and related products (class L) Classification Part 4: Family H (Hydraulic systems) |
| ISO 7241-1:1987 | Hydraulic fluid power Quick-action couplings Part 1: Dimensions and requirements |
| SAE J2613_200909 | Welded Flash Controlled, High Strength (500 MPa Tensile Strength) Low Alloy Steel Hydraulic Tubing, Sub-Critically Annealed for Bending, Double Flaring, and Bending |
| ISO 898-1:2013 | Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and studs with specified property classes — Coarse thread and fine pitch thread |
| ISO 11926-1:1995 | Connections for general use and fluid power Ports and stud ends with ISO 725 threads and O-ring sealing Part 1: Ports with O-ring seal in truncated housing |
| SAE J476_201302 | Dryseal Pipe Threads |
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