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AS
AS/NZS 4680:1999

AS/NZS 4680:1999

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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Hot-dip galvanized (zinc) coatings on fabricated ferrous articles

Available format(s)

Hardcopy , PDF 1 User , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

30-06-2017

Superseded by

AS/NZS 4680:2006

Language(s)

English

Published date

05-04-1999

Publisher

Standards Australia

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Hardcopy - English
PDF 1 User - English
PDF 3 Users - English
PDF 5 Users - English
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1 - AS/NZS 4680:1999 HOT-DIP GALVANIZED (ZINC) COATINGS ON FABRICATED FERROUS ARTICLES
4 - PREFACE
5 - CONTENTS
6 - 1 SCOPE
6 - 2 REFERENCED DOCUMENTS
7 - 3 DEFINITIONS
7 - 3.1 Coating mass
7 - 3.2 Coating mass, average
7 - 3.3 Coating mass, local
7 - 3.4 Coating thickness
7 - 3.5 Coating thickness, average
7 - 3.6 Coating thickness, local
7 - 3.7 Galvanizer
7 - 3.8 Hot-dip galvanized coating
7 - 3.9 Hot-dip galvanizing
7 - 3.10 Reference area
8 - 3.11 Significant surface
8 - 4 DESIGN REQUIREMENTS
8 - 5 BASIS METAL
8 - 6 GALVANIZING PROCESS
8 - 6.1 Pretreatment
8 - 6.2 Bath composition
8 - 6.3 Threaded components
8 - 7 APPEARANCE AND FREEDOM FROM DEFECTS
9 - 8 COATING MASS AND THICKNESS
9 - 8.1 Coating mass
9 - 8.2 Coating thickness
9 - 9 ADHERENCE OF COATING
11 - APPENDIX A - PURCHASING GUIDELINES
11 - A1 GENERAL
11 - A2 INFORMATION TO BE SUPPLIED BY THE PURCHASER
12 - APPENDIX B - MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD
12 - B1 SCOPE
12 - B2 STATISTICAL SAMPLING
12 - B3 PRODUCT CERTIFICATION
12 - B4 SUPPLIER'S QUALITY SYSTEM
13 - B5 OTHER MEANS OF ASSESSMENT
14 - APPENDIX C - RECOMMENDED PROCEDURES FOR THE DESIGN AND PREPARATION OF ARTICLES FOR GALVANIZING
14 - C1 SCOPE
14 - C2 SIZE AND SHAPE
14 - C3 DIMENSIONAL STABILITY
14 - C4 OVERLAPPING OR CONTACTING SURFACES
14 - C5 WELDING
15 - C6 VENTING AND DRAINING
15 - C6.1 General
15 - C6.2 Hollow sections
15 - C7 ASSEMBLIES
15 - C8 MOVABLE PARTS
15 - C9 LABELS AND MARKINGS
15 - C10 HANDLING
15 - C11 CASTINGS
16 - APPENDIX D - PROPERTIES OF THE STEEL TO BE COATED, WHICH CAN AFFECT OR BE AFFECTED BY HOT-DIP GALVANIZING
16 - D1 BASIS METAL
16 - D1.1 Composition
16 - D1.2 Surface condition
16 - D1.3 The influence of the steel surface on the hot-dip galvanized coating thickness
16 - D1.4 Stresses in the basis metal
17 - D2 LARGE OBJECTS OR THICK STEELS
17 - D3 HOT-DIP GALVANIZING PRACTICE
18 - APPENDIX E - RENOVATION OF DAMAGED OR UNCOATED AREAS
18 - E1 EXTENT OF REPAIRABLE DAMAGED OR UNCOATED AREAS
18 - E2 REPAIR REQUIREMENTS
19 - APPENDIX F - TRANSPORT AND STORAGE OF GALVANIZED ARTICLES
20 - APPENDIX G - DETERMINATION OF COATING MASS AND LOCAL THICKNESS
20 - G1 GENERAL
20 - G2 GRAVIMETRIC METHOD
20 - G2.1 Method
20 - G2.2 Calculation of coating mass
20 - G3 VOLUMETRIC METHOD
20 - G3.1 Method
21 - G3.2 Calculation of coating mass
21 - G4 MASS-ON-MASS METHOD
21 - G5 MAGNETIC, MAGNETIC INDUCTION AND EDDY CURRENT METHODS FOR LOCAL THICKNESS
21 - G5.1 General
21 - G5.2 Calculation of coating mass
21 - G6 TEST REPORT
22 - APPENDIX H - GENERAL INFORMATION ON FACTORS THAT AFFECT THE CORROSION OF GALVANIZED STEEL
22 - H1 SCOPE
22 - H2 EXTERNAL ATMOSPHERIC CORROSIVITY FACTORS
22 - H3 LOCAL ENVIRONMENT EFFECTS
23 - H4 SEAWATER IMMERSION
24 - APPENDIX I - INFORMATION ON THE USE OF SWEEP (BRUSH) BLAST CLEANING OF GALVANIZED STEEL PRIOR TO PAINTING
24 - I1 GENERAL
24 - I2 PROCEDURE

Specifies requirements and tests for hot-dip zinc coatings on fabricated ferrous articles including structural steel, steel sheet fabrications, assembled steel products, fabricated tubes, fabricated wire work, steel forgings and stampings, ferrous castings and nails and other small components. Appendices give advice on the design of articles to be galvanized, on the transport and storage of galvanized articles and on general factors affecting the corrosion of the galvanized coating.

Committee
MT-009
DocumentType
Standard
ISBN
0 7337 2503 1
Pages
19
PublisherName
Standards Australia
Status
Superseded
SupersededBy
Supersedes
UnderRevision

This Standard specifies requirements and tests for hot-dip zinc coatings on fabricated ferrous articles including structural steel, steel reinforcements, steel sheet fabrications, assembled steel products, tubular fabrications, fabricated wire work, steel forgings, steel stampings, ferrous castings, nails and other small components.This Standard applies to both centrifuged and non-centrifuged articles.This Standard does not apply to products such as wire and welded wire fabric (see AS/NZS 4534), sheet (see AS 1397) or open sections (see AS/NZS 4791) and tube hot-dip galvanized in continuous, semi-continuous or specialized plants (see AS/NZS 4792).NOTES:1 Advice and recommendations on information to be supplied by the purchaser to the hot-dip galvanizer at the time of enquiry or order are contained in the purchasing guidelines set out in Appendix A.2 Means for demonstrating compliance with this Standard are given in Appendix B.3 After-treatment of hot-dip galvanized articles is not covered by this Standard. Such treatment (if any) should be specified separately by the purchaser.

First published in Australia in part as part of AS K53.1-1934.
AS K53.2 first published in part 1935.
AS K53.1-1934 and AS K53.2-1935 revised, amalgamated and redesignated AS K53-1942.
Second edition 1960.
Revised and redesignated AS 1650-1974.
Second edition 1981.
Third edition 1989.
Jointly revised and redesignated in part as AS/NZS 4680:1999.

AS 2331.1.4-1982 Methods of test for metallic and related coatings Local thickness tests - Magnetic induction and eddy current methods
AS/NZS 3750.15:1998 Paints for steel structures Inorganic zinc silicate paint (Reconfirmed 2013)
AS 1199-1988 Sampling procedures and tables for inspection by attributes
AS 1816-1990 Metallic materials - Brinell hardness test
AS 1399-1990 Guide to AS 1199 - Sampling procedures and tables for inspection by attributes
AS 2331.1.3-1980 Methods of test for metallic and related coatings Local thickness tests - Magnetic method
AS 2331.2.3-1980 Methods of test for metallic and related coatings Average thickness tests - Hydrogen evolution method for zinc coatings
AS/NZS 4791:1999 Hot-dip galvanized (zinc) coatings on ferrous open sections, applied by an in-line process
AS/NZS 2243.1:1997 Safety in laboratories General
AS/NZS ISO 9000.1:1994 Quality management and quality assurance standards Guidelines for selection and use
AS 1627.4-1989 Metal finishing - Preparation and pretreatment of sufaces - Abrasive blast cleaning
AS 1214-1983 Hot-dip galvanized coatings on threaded fasteners (ISO metric coarse thread series)
AS/NZS 4792:1999 Hot-dip galvanized (zinc) coatings on ferrous hollow sections, applied by a continuous or a specialized process
AS/NZS 2312:1994 Guide to the protection of iron and steel against exterior atmospheric corrosion
AS/NZS ISO 9004.1:1994 Quality management and quality system elements Guidelines
AS/NZS 3750.9:1994 Paints for steel structures - Organic zinc-rich primer
AS 1815-1991 Metallic materials - Rockwell hardness test
AS 2331.3.1-1980 Methods of test for metallic and related coatings Corrosion and related property tests - Neutral salt spray (NSS) test
AS/NZS 4534:1998 Zinc and zinc/aluminium-alloy coatings on steel wire
AS/NZS 2243.2:1997 Safety in laboratories - Chemical aspects
AS 2331.2.1-1980 Methods of test for metallic and related coatings - Dissolution methods - Strip and weigh, and analytical Average thickness tests
AS 1397-1993 Steel sheet and strip - Hot-dipped zinc-coated or aluminium/zinc-coated
AS 1817-1991 Metallic materials - Vickers hardness test

AS 3735-2001 Concrete structures for retaining liquids
AS 2470-2005 Steel cylinders for compressed gases - Welded three-piece construction with longitudinal joint - 11 kg to 150 kg (Reconfirmed 2016)
AS 2740-2001 Wedge-type sockets
AS 2945(INT)-2002 Batch-type washer/disinfectors for health care facilities
AS 1882-2002 Earth and bonding clamps (Reconfirmed 2020) (Reconfirmed 2013)
AS 2319-2001 Rigging screws and turnbuckles
AS 1410-2003 Sterilizers - Steam - Pre-vacuum
AS 2423-2002 Coated steel wire fencing products for terrestrial, aquatic and general use (Reconfirmed 2021)
AS 2487-2002 Dry heat sterilizers
AS 1085.18-2003 Railway track material Screw spikes and threaded inserts
AS/NZS 4994.1(INT):2004 Temporary roof edge protection for housing and residential buildings General requirements
AS 4997-2005 Guidelines for the design of maritime structures
AS/NZS 4600:2005 Cold-formed steel structures
AS/NZS 3500.2:2003 Plumbing and drainage Sanitary plumbing and drainage
AS/NZS 3500.3:2003 Plumbing and drainage Stormwater drainage
AS 1725-2003 Chain-link fabric security fencing and gates
AS 4795-2002 Double-flanged butterfly valves for waterworks purposes
AS/NZS 4065:2000 Concrete utility services poles
AS/NZS 2699.3:2000 Built-in components for masonry construction Lintels and shelf angles (durability requirements)
AS 5039-2003 Security screen doors and security window grilles
AS/NZS 2312:2002 Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings
AS/NZS 4677:2000 Steel utility services poles
AS/NZS 2699.3:2002 Built-in components for masonry construction Lintels and shelf angles (durability requirements)
AS 1154.1-2004 Insulator and conductor fittings for overhead power lines - Performance, material, general requirements and dimensions
AS/NZS 2699.2:2000 Built-in components for masonry construction Connectors and accessories
AS 4795-2006 Butterfly valves for waterworks purposes
AS 1085.7-2003 Railway track material Spring washers (Reconfirmed 2013)
AS 1789-2003 Electroplated zinc (electrogalvanized) coatings on ferrous articles (batch process) (Reconfirmed 2017)
AS 2318-2006 Swivels for lifting applications (Reconfirmed 2022)
AS/NZS 1891.2:2001 Industrial fall-arrest systems and devices Horizontal lifeline and rail systems
AS 2321-2001 Short-link chain for lifting purposes
AS 2469-2005 Steel cylinders for compressed gases - Welded two-piece construction - 0.1 kg to 150 kg
AS 4398.2-2005 Insulators - Ceramic or glass - Station post for indoor or outdoor use - Voltages greater than 1000 V a.c. Tests (IEC 60168, Ed. 4.2 (2001) MOD)
AS/NZS 2699.1:2000 Built-in components for masonry construction Wall ties
AS/NZS 3500.1:2003 Plumbing and drainage Water services
AS 3660.1-2000 Termite management New building work
AS 4145.3-2001 Locksets Mechanical locksets for windows in buildings (Reconfirmed 2018)
AS 3996-2006 Access covers and grates
AS 2741-2002 Shackles (Reconfirmed 2014)
AS 2419.1-2005 Fire hydrant installations System design, installation and commissioning

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