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EN 1005-5:2007

Current

Current

The latest, up-to-date edition.

Safety of machinery - Human physical performance - Part 5: Risk assessment for repetitive handling at high frequency

Published date

28-02-2007

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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Abbreviations
5 Requirements
  5.1 The application of standards relevant to this document
  5.2 General aspects
  5.3 Risk assessment
      5.3.1 General
      5.3.2 Hazard identification
      5.3.3 Risk estimation and simple evaluation of machinery
            related repetitive handling at high frequency
            (Method 1)
      5.3.4 Detailed risk evaluation of machinery related
            repetitive handling at high frequency: risk
            reduction and risk reduction option analysis
            (Method 2)
6 Verification
7 Information for use
Annex A (informative) Identification of technical action
      A.1 General
      A.2 Examples for identifying and counting technical
          actions
          A.2.1 Example 1: Pick and place (Tables A.2 and A.3)
          A.2.2 Example 2: Pick and place with transfer from one
                hand to the other and with visual inspection
                (Table A.4)
          A.2.3 Example 3: Pick and place while transporting a
                load (Table A.5)
          A.2.4 Example 4: Cyclical use of a tool with repeated
                and identical actions (Table A.6)
          A.2.5 Example 5: Technical actions not carried out in
                every cycle (Table A.7)
Annex B (informative) Posture and types of movements
Annex C (informative) Force
      C.1 General
          C.1.1 Introduction
          C.1.2 Procedure 1 - A biomechanical approach based on
                user group strength distributions
      C.2 Procedure 2 - A psychophysical approach using the
          CR-10 Borg scale
Annex D (informative) Association between the OCRA index and
                      the occurrence of Upper Limbs Work-related
                      Musculo-Skeletal Disorders (UL-WMSDs):
                      criteria for the classification of results
                      and forecast models
      D.1 General
      D.2 OCRA Index values, exposure areas and consequent
          actions
Annex E (informative) Influence of recovery periods pattern
                      and work time duration in determining the
                      overall number of reference technical
                      actions within a shift (RTA) and,
                      consequently, the OCRA index
Annex F (informative) An application example of risk reduction
                      in a mono-task analysis
      F.1 Foreword
      F.2 General: technical characteristics of the task
      F.3 Hazard identification
      F.4 Method 1
      F.5 Method 2
          F.5.1 Description of awkward postures and movements
                and evaluation of the corresponding Posture
                multiplier (Po[M])
          F.5.2 Repetitiveness multiplier (Re[M])
          F.5.3 Evaluation of average force level and the
                corresponding Force Multiplier (Fo[M])
          F.5.4 Determination of the Recovery period multiplier
                (Rc[M]) and the Duration multiplier (Du[M])
          F.5.5 Computation of reference technical actions per
                minute (RF)
          F.5.6 Computation of the OCRA index
          F.5.7 OCRA index calculation for mono task analysis
                when the repetitive task duration should be
                assessed
          F.5.8 Solutions to reduce the risk level
Annex G (informative) Definition and quantification of
                      additional risk factors
Annex H (informative) Risk assessment by Method 2 when
                      designing "multitask" jobs
      H.1 OCRA index calculation when two or more repetitive
          tasks should be assessed
      H.2 An application example: assessing repetitive tasks
          at a machine
          H.2.1 Description of characteristics of two tasks
          H.2.2 Definition of the corresponding multipliers
          H.2.3 Mono- task analysis separately for task A
                and B: computation of the overall number Actual
                Technical Actions (ATA) in task A (Table H.3)
                and task B (Table H.4)
          H.2.4 Mono- task analysis: computation of the overall
                number of reference technical actions within
                a shift (RTA) in task A (Table H.5) and task B
                (Table H.6)
          H.2.5 Mono- task analysis: computation of the OCRA
                index in task A (Table H.5) and task B (Table
                H.6)
      H.3 Multi-tasks analysis
          H.3.1 Computation of the overall number of Actual
                Technical Actions (ATA) in task A and task B
                (Table H.7)
          H.3.2 Computation of the overall number of reference
                technical actions (RTA) in task A and task B
                (Table H.7)
          H.3.3 Computation of the overall number of reference
                technical actions within a shift in task A and
                task B (Table H.7)
      H.4 Conclusion
Bibliography

This European Standard presents guidance to the designer of machinery or its component parts and the writer of type C standards in assessing and controlling health and safety risks due to machine-related repetitive handling at high frequency.This European Standard specifies reference data for action frequency of the upper limbs during machinery operation, and it presents a risk assessment method intended for risk reduction option analysis.This European Standard applies to machinery for professional operation by the healthy adult working population. This European Standard is not applicable for repetitive movements and related risks of the neck, back and lower limbs.

Committee
CEN/TC 122
DevelopmentNote
Supersedes PREN 1005-5. (12/2007)
DocumentType
Standard
PublisherName
Comite Europeen de Normalisation
Status
Current

Standards Relationship
BS EN 1005-5:2007 Identical
UNE-EN 1005-5:2007 Identical
DIN EN 1005-5:2007-05 Identical
PN EN 1005-5 : 2007 Identical
UNI EN 1005-5 : 2007 Identical
NS EN 1005-5 : 1ED 2007 Identical
NEN EN 1005-5 : 2007 Identical
I.S. EN 1005-5:2007 Identical
NBN EN 1005-5 : 2007 Identical
NF EN 1005-5 : 2007 Identical
SN EN 1005-5 : 2007 Identical

S.R. CEN TR 614-3:2010 SAFETY OF MACHINERY - PART 3: ERGONOMIC PRINCIPLES FOR THE DESIGN OF MOBILE MACHINERY
ISO 11228-3:2007 Ergonomics Manual handling Part 3: Handling of low loads at high frequency
02/561276 DC : DRAFT MAR 2002 BS 1005-4 - SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 4: EVALUATION OF WORKING POSTURES AND MOVEMENTS IN RELATION TO MACHINERY
I.S. EN 415-10:2014 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
ISO 6385:2016 Ergonomics principles in the design of work systems
BS EN 614-1 : 2006 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
BS EN 13861:2011 Safety of machinery. Guidance for the application of ergonomics standards in the design of machinery
EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
CEN ISO/TR 12296:2013 Ergonomics - Manual handling of people in the healthcare sector (ISO/TR 12296:2012)
11/30247811 DC : 0 BS EN 415-10 - SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
BS ISO 11228-3:2007 Ergonomics. Manual handling Handling of low loads at high frequency
BS PD ISO/TR 12296 : 2012 ERGONOMICS - MANUAL HANDLING OF PEOPLE IN THE HEALTHCARE SECTOR
UNI ISO 11228-3 : 2009 ERGONOMICS - MANUAL HANDLING - PART 3: HANDLING OF LOW LOADS AT HIGH FREQUENCY
S.R. CEN ISO/TR 12296:2013 ERGONOMICS - MANUAL HANDLING OF PEOPLE IN THE HEALTHCARE SECTOR (ISO/TR 12296:2012)
DIN EN 1005-1:2009-04 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
I.S. EN 1005-1:2002 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
I.S. EN ISO 6385:2016 ERGONOMIC PRINCIPLES IN THE DESIGN OF WORK SYSTEMS
I.S. EN 13861:2011 SAFETY OF MACHINERY - GUIDANCE FOR THE APPLICATION OF ERGONOMICS STANDARDS IN THE DESIGN OF MACHINERY
I.S. EN 614-1:2006 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
VDI 4499 Blatt 4:2015-03 Digital factory - Ergonomic representation of humans in the digital factory
VDI/VDE 3850 Blatt 2:2017-01 Development of usable user interfaces for technical plants - Interaction devices for screens
PD CEN ISO/TR 12296:2013 Ergonomics. Manual handling of people in the healthcare sector
DIN EN 415-10:2014-07 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
UNI EN 415-10 : 2014 SAFETY OF PACKAGING MACHINES - PART 10: GENERAL REQUIREMENTS
DIN EN 13861:2012-01 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
UNI EN 13861 : 2011 SAFETY OF MACHINERY - GUIDANCE FOR THE APPLICATION OF ERGONOMICS STANDARDS IN THE DESIGN OF MACHINERY
UNI EN 1005-1 : 2009 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
BS EN 415-10:2014 Safety of packaging machines General Requirements
BS EN 1005-1 : 2001 SAFETY OF MACHINERY - HUMAN PHYSICAL PERFORMANCE - PART 1: TERMS AND DEFINITIONS
EN 415-10:2014 Safety of packaging machines - Part 10: General Requirements
EN 13861:2011 Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery
EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
EN ISO 6385:2016 Ergonomics principles in the design of work systems (ISO 6385:2016)
14/30297790 DC : 0 BS EN ISO 6385 - ERGONOMIC PRINCIPLES IN THE DESIGN OF WORK SYSTEMS
PD CEN/TR 614-3:2010 Safety of machinery Ergonomic principles for the design of mobile machinery
DIN EN 614-1:2009-06 SAFETY OF MACHINERY - ERGONOMIC DESIGN PRINCIPLES - PART 1: TERMINOLOGY AND GENERAL PRINCIPLES
ISO/TR 12296:2012 Ergonomics Manual handling of people in the healthcare sector
BS EN ISO 6385:2016 Ergonomics principles in the design of work systems
CEN/TR 614-3:2010 Safety of machinery - Part 3: Ergonomic principles for the design of mobile machinery

EN 1005-4:2005+A1:2008 Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery
CEN Guide 414:2017 Safety of machinery - Rules for the drafting and presentation of safety standards
EN 894-3:2000+A1:2008 Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators
ISO 5349-2:2001 Mechanical vibration Measurement and evaluation of human exposure to hand-transmitted vibration Part 2: Practical guidance for measurement at the workplace
EN 614-2:2000+A1:2008 Safety of machinery - Ergonomic design principles - Part 2: Interactions between the design of machinery and work tasks
ISO 14738:2002 Safety of machinery — Anthropometric requirements for the design of workstations at machinery
EN 1005-1:2001+A1:2008 Safety of machinery - Human physical performance - Part 1: Terms and definitions
EN 1005-2:2003+A1:2008 Safety of machinery - Human physical performance - Part 2: Manual handling of machinery and component parts of machinery
EN 1050 : 1996 SAFETY OF MACHINERY - PRINCIPLES FOR RISK ASSESSMENT
EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles
ISO/IEC Guide 51:2014 Safety aspects — Guidelines for their inclusion in standards
EN ISO 5349-1:2001 Mechanical vibration - Measurement and evaluation of human exposure to hand-transmitted vibration - Part 1: General requirements (ISO 5349-1:2001)
ISO 12100-2:2003 Safety of machinery Basic concepts, general principles for design Part 2: Technical principles
ISO 12100-1:2003 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology
ISO 5349-1:2001 Mechanical vibration Measurement and evaluation of human exposure to hand-transmitted vibration Part 1: General requirements
EN 1005-3:2002+A1:2008 Safety of machinery - Human physical performance - Part 3: Recommended force limits for machinery operation
ANSI Z94.0 : 2000 INDUSTRIAL ENGINEERING TERMINOLOGY
EN ISO 14738:2008 Safety of machinery - Anthropometric requirements for the design of workstations at machinery (ISO 14738:2002, including Cor 1:2003 and Cor 2:2005)

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